Related Manuals for ALKOTA 3102 Series
Summary of Contents for ALKOTA 3102 Series
- Page 1 OLD VALUES. NEW IDEAS. 3102 P.O. Box 288 105 Broad Street Alcester, SD 57001 800.255.6823 www.alkota.com...
-
Page 2: Specifications
MODEL 3102 SPECIFICATIONS PUMP & UNLOADER PERFORMANCE DISCHARGE VOLUME........3.0 GPM / 11.4 LPM PUMP ................P/N N07-00002 PUMP HEAD PRESSURE........1000 PSI / 69 BAR PUMP PULLEY..............R03-00646-1 TEMPERATURE RISE..140°F @ 3.0 GPM / 59°C @ 11.4 LPM PUMP PULLEY BUSHING..........R04-00001 COMBUSTION SMOKE/BACHARACH SCALE..#1 OR #2 SMOKE PUMP TYPE....GENERAL CERMAIC PLUNGER, OIL BATH CARBON MONOXIDE ALLOWED.......... - Page 3 MACHINE RECORD D A T E O F S E R I A L N U M B E R P L A C E O F P U R C H A S E P U R C H A S E O P E R A T I N G M O N T H / D A Y / YE A R M A I N T E N A N C E P E R F O R M E D...
- Page 4 OPERATION TABLE OF CONTENTS ELECTRIC MOTOR DRIVEN CLEANERS SAFETY INSTRUCTIONS • Burner Gun Remove/Replace See Parts List Section Page Number • Blower Fan Remove/Replace See Parts List Section • Safety Symbols Fuel Filter • General • Maintenance See Parts List Section •...
-
Page 5: Important Safety Instructions
SAFETY, INSTALLATION, AND OPERATION ELECTRIC DRIVEN OIL FIRED CLEANER GENERAL SAEFTY MACHINE UNPACKING 1. Before operating this machine, read and observe all ALL CLEANERS ARE CAREFULLY INSPECTED AND safety, unpacking, and operating instructions. Failure CARTONED TO PROTECT AGAINST SHIPPING to comply with these instructions could create a DAMAGE. -
Page 6: Mechanical Safety
4. If an extension cord must be used to operate this 16 . Do not start the burner unless a full flow of water is machine, it should be as short as possible. The coming from the wand. Air leaks or insufficient water extension cord must be properly sized and fitted with to the machine means less than full flow of water a grounding type plug and receptacle. -
Page 7: Installation
INSTALLATION WARNING: To reduce the risk of electrocution, keep all connections dry and off the ground. Do not touch plug with wet hands. 1. LOCATION: This machine should be installed CHART FIGURES ARE BASED ON NOT by only qualified technicians. The machine should MORE THAN 100 FOOT be set upon a level surface where it will not be... -
Page 8: Maintenance
VENTING 5. WATER SUPPLY: This machine must have a water supply meeting or exceeding the maximum discharge volume specified in the PERFORMANCE section, and a minimum water inlet pressure specified in the WARNING: This machine emits carbon monoxide, GENERAL section of the MODEL SPECIFICATIONS. and deadly gas, and must be vented if used in an enclosed area. -
Page 9: Pre-Start-Up
D. Installation of a draft diverter WILL NOT START-UP PREVENT THE COIL FROM FREEZING. In areas where freezing temperatures are common, some type of down draft prevention ♦ must be used. Check local codes for acceptable Refer to the MAINTENANCE SCHEDULE for any methods for the prevention of down drafts. - Page 10 CLOSED OPEN TO CLEAN: Start on the lower portion of the area to be cleaned and work up using long, even, overlapping strokes. Dirt is generally removed easily if grease and/or BALL VALVE POSITION oil are not present. However if grease and/or oil ♦...
- Page 11 COMBI OPTION TEMPERATURE REGULATING: OPERATING INSTRUCTIONS Regulate the temperature indicated on the thermometer to 300°F by adjusting the regulating NOTE: In process of making steam, the water flow valve. through the coil has to be decreased. The amount of 3. Turn the tee on the regulating valve (if so equipped) water is determined by the pressure and water clockwise to DECREASE the temperature and temperature of your location.
- Page 12 START-UP B. If the gun assembly is equipped with variable or 1. Install the open gun assembly. multiple nozzle assembly, open and close to 2. With the gun assembly in hand (on trigger gun models clean nozzle of any remaining residue. hold the trigger gun valve in open position) and with C.
-
Page 13: Machine Maintenance
MACHINE MAINTENANCE BELT TENSION DEFLECTION Above is a cross section view showing the progressive liming of coils. COIL BACK PRESSURE CHECK INSTRUCTIONS 1. Check the condition of your water pump unloader valve. SPAN Remove the hose and gun assembly from the coil outlet. - Page 14 ACCESORIES STORAGE PART NO. DESCRIPTION 1. Rinse the chemical line by inserting the screen into a container of clear water and open the metering valve 1 Y02-00001 ……..0-1000 PSI (69 BAR) Pressure Gauge minute to clean it of any remaining residue. Be sure NOTE: All Gauges are Glycerin Filled ¼...
-
Page 15: Machine Maintenance Schedule
MACHINE MAINTENANCE SCHEDULE EACH AFTER EVERY EVERY MOTOR DRIVEN OIL FIRED EVERY DAILY FIRST YEARLY FIRST 50 HRS CLEANERS 50 HRS 8 HRS OIL BATH WATER PUMP: Oil Level – check and add as needed per PUMP SERVICE insert. Oil C h a n g e – d r a i n a n d r e f i l l p e r P U M P CAUTION: SERVICE insert... - Page 16 CLEANER TROUBLESHOOTING ELECTRIC MOTOR DRIVEN PRESSURE CLEANERS TROUBLE POSSIBLE CAUSE REMEDY 1. Poor Cleaning A. Hard water. A. Connect machine to water softener. Action. B. Low Pressure. B. See "Low operating pressure" C. Little or no chemical being C. See "Machine will not draw chemical". drawn.
- Page 17 CLEANER TROUBLESHOOTING, (CONT.) ELECTRIC MOTOR DRIVEN PRESSURE CLEANERS T R O U B L E P O S S I B L E C A U S E R E M E D Y 4. Excessive, A . Defective Pump. A .
- Page 18 OIL FIRED WATER HEATER TROUBLE SHOOTING TROUBLE POSSIBLE CAUSE REMEDY 1. Machine will not rise to A. Low fuel pressure. A. See BURNER on MODEL operating temperature SPECIFICATIONS for specified pressure. B. Water in fuel piping. B. Drain fuel tank and remove and replace filter per FUEL FILTER INSERT.
- Page 21 ECN-02897 Supersedes 09-00 Z08-00064 12-12-02 Z08-00064S...
- Page 22 ECN-02311 09-00 Z08-00064...
-
Page 28: Valve Service
GENERAL PUMP MAINTENANCE OIL LEVEL 6. Malfunctioning valve assemblies must be replaced. 7. Lubricate a new o-ring with the pump crankcase oil and install into valve cavity in the head. Install a good valve assembly into the cavity as illustrated. 8. - Page 29 GENERAL PUMP MAINTENANCE PLUNGER SERVICE PLUNGER INSTALLATION 1.Remove pump head per “HEAD REMOVAL”. 2.Remove any packings and retainers left on the plungers 1. Install the copper flinger washer onto the cross head. by pulling them straight off. 2. Slide the plunger onto the crosshead. 3.Examine each plunger, looking for a smooth surface free 3.
-
Page 30: Head Installation
GENERAL PUMP MAINTENANCE HEAD INSTALLATION 9. Install the restop ring with the lips pointing down. 10. Install a front female adapter into each cavity with the flat side up. Make certain the adapter goes all way 1. Prepare pump head per instructions in “PACKING down into the cavity. - Page 31 PUMP MAINTENANCE RECORD OIL CHANGE MONTH / DAY / YEAR OPERATING HOURS OIL BRAND & TYPE PUMP SERVICE MONTH / DAY / YEAR OPERATING HOURS TYPE OF SEVICE Supersedes 03-27-02 Z08-03516 08-24-04 Z08-03516...
-
Page 32: Pump Troubleshooting
PUMP TROUBLESHOOTING TROUBLE POSSIBLE CAUSE REMEDY 1. Oil leaking in the A. Worn crankshaft seal. A. Remove and replace. area of water pump B. Bad bearing. B. Remove and replace. crankshaft. C. Grooved shaft. C. Remove and replace. D. Failure of retainer o-ring D. -
Page 33: Specifications
PUMP TROUBLESHOOTING TROUBLE POSSIBLE CAUSE REMEDY 9. Dirty or worn check A. Normal wear. A. Remove and replace. valves. B. Debris B. Check for lack of water inlet screens. 10. Presence of metal A. Failure of internal component. A. Remove and disassemble to find particles during oil probable cause. - Page 34 1. Install an appropriate pressure gauge in pump head outlet. The gauge should have a pressure range of twice the operating pressure. 2. Turn knob (item 2) counterclockwise until spring is loose. 3. Open trigger gun, start pump, and observe pressure gauge reading while slowly turning adjusting knob (Item 2) clockwise.
-
Page 38: Transformer Test
OIL BURNER MAINTENANCE OIL FIRED CLEANERS DANFOSS PUMP AIR BAND ADJUSTMENT Shut off fuel supply. NOTE: The air band adjustment on this burner Loosen the 2 screws with 7/64 allen wrench has been preset at the factory (elevation one turn. approximately 1400 feet). - Page 39 OIL BURNER MAINTENANCE OIL FIRED CLEANERS BUSS BAR ALIGNMENT 7. Partially close transformer. Check if buss bars align and contact the transformer electrodes. 1. With burner off, loosen screw and swing the If buss bars do not contact, see Buss Bar transformer away from burner gun assembly.
- Page 40 OIL FIRED BURNER TROUBLESHOOTING TROUBLE POSSIBLE CAUSE REMEDY 1. Burner will not A. Electrodes out of alignment. A. See "ADJUSTING ELECTRODE ASSEMBLY" in BURNER ignite. M A INTENANCE SECTION. B. Electrode insulator failure. B. Remove and replace if there are breaks, cracks, or spark trails.
-
Page 41: Oil Burner Troubleshooting
OIL BURNER TROUBLESHOOTING TROUBLE POSSIBLE CAUSE REMEDY 4. Pulsating pressure A. Partially clogged fuel pump A. Remove and replace strainer per FUEL PUMP FILTER in OIL BURNER strainer or filter. MAINTNANCE Section. B. Air leaking around fuel pump B. Check fuel pump cover screws for cover. - Page 42 BREAKDOWN, BURNER - OIL 115V 1PH 60HZ EXPLODED VIEW - P/N V00-17365-2 06-13-06 Z08-00061 Supersedes 04-92 Z08-00061...
- Page 45 MAXIMUM FLOW.......60 GPH / 230 LPH MAXIMUM FILTRATION.......25 MICRONS MAXIMUM TEMPERATURE....212°F / 100°C WEIGHT.........12 OZ / 340 GM MAXIMUM PRESSURE....100 PSI / 7 BAR INLET AND OUTLET PORT SIZE....1/4 NPT 1. Fuel leaking around A. Rough stem A. Remove and replace valve assembly valve stem B.
-
Page 46: Filter Element
1. Close valve (ITEM 1) by turning clockwise. 2. Loosen star nut while supporting bowl and swing retainer (ITEM 10) to the side freeing bowl and its components. 3. Remove element (ITEM 6) and clean by using a soft brush and naphtha or clean fuel. 4. - Page 49 VACUUM SWITCH SWITCH SWITCH BURNER BURNER MOTOR MOTOR 115 VAC 115 VAC IGNITION IGNITION TRANSFORMER TRANSFORMER 115 VAC 115 VAC PUMP PUMP MOTOR MOTOR 115 VAC 115 VAC VACUUM SWITCH SWITCH FUEL SOLENOID 115 VAC BURNER MOTOR 115 VAC IGNITION TRANSFORMER 115 VAC PUMP...
Need help?
Do you have a question about the 3102 Series and is the answer not in the manual?
Questions and answers