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SMP ZINGO MAGIA X-012/S Installation Instructions Manual

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INSTALLATION INSTRUCTIONS
ZINGO MAGIA
X-012/S, X-012/SD, X-012/P & X-012/PD
MODEL SHOWN = X-012/S
NO PART OF THIS MANUAL OR DOCUMENT MAY BE COPIED OR RE-PRODUCED IN ANY FORM OR BY ANY MEANS WITH OUT THE EXPRESS
WRITTEN PERMISSION OF SMP (PLAYGROUNDS) LTD.
- W: smp.co.uk -
T: +44(0)845 260 1655
E: sales@smp.co.uk

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  • Page 1 MODEL SHOWN = X-012/S NO PART OF THIS MANUAL OR DOCUMENT MAY BE COPIED OR RE-PRODUCED IN ANY FORM OR BY ANY MEANS WITH OUT THE EXPRESS WRITTEN PERMISSION OF SMP (PLAYGROUNDS) LTD. - W: smp.co.uk - T: +44(0)845 260 1655...
  • Page 2 INTENTIONALLY LEFT BLANK...

  • Page 3: Table Of Contents

    ZINGO X-012 © SMP (PLAYGROUNDS) LTD, TEN ACRE LANE, THORPE, EGHAM, SURREY, TW20 8RJ CONTENTS SPECIFICATIONS ............. . Page 1 PREPARATION .
  • Page 4 ZINGO X-012 © SMP (PLAYGROUNDS) LTD, TEN ACRE LANE, THORPE, EGHAM, SURREY, TW20 8RJ INTENTIONALLY LEFT BLANK Contents Page 2 ISSUE B...

  • Page 5: Specifications

    (20 N/mm min compressive strength) SMP Playgrounds Ltd. recommends an effective Impact Absorbing Surface tested to EN1177 & BS7188 beneath this range of play equipment. Refer to manufacturers instructions for details of installation. The surface should have a Critical Fall Height greater than the Maximum Freefall Height of the equipment. Subject to a risk assessment & for certain Fall Heights a grass surface may be used.

  • Page 6: Estabish Orientation

    ZINGO X-012 © SMP (PLAYGROUNDS) LTD, TEN ACRE LANE, THORPE, EGHAM, SURREY, TW20 8RJ ESTABISH ORIENTATION See Specifications for equipments ‘Minimum space’. Measure out the site to ensure the space required fits into the allotted area, it is horizontal and free from trip points or other obstructions.
  • Page 7 ZINGO X-012 © SMP (PLAYGROUNDS) LTD, TEN ACRE LANE, THORPE, EGHAM, SURREY, TW20 8RJ F.S.L. FIG.1 ISSUE B Page 3...
  • Page 8 ZINGO X-012 © SMP (PLAYGROUNDS) LTD, TEN ACRE LANE, THORPE, EGHAM, SURREY, TW20 8RJ 300mm THICKNESS OF LOOSEFILL SURFACE WILL NEED TO BE CONFIRMED IS SUFFICENT DEPENDING ON THE SPECIFIC LOOSEFILL MATERIAL SELECTED. THICKNESS OF WET POUR OR RUBBER TILES TO SUIT 1.30m FALL HEIGHT...
  • Page 9 ZINGO X-012 © SMP (PLAYGROUNDS) LTD, TEN ACRE LANE, THORPE, EGHAM, SURREY, TW20 8RJ ALL DIMENSIONS IN MM 2560 1060 3620 STRAIGHT LEG - 1200 DECK (ITEM 1). WE RECOMMEND THIS LEG IS INSTALLED FIRST TO PROVIDE A DATUM FOR THE REST OF THE STRUCTURE FIG.3...
  • Page 10 ZINGO X-012 © SMP (PLAYGROUNDS) LTD, TEN ACRE LANE, THORPE, EGHAM, SURREY, TW20 8RJ ALL DIMENSIONS IN MM 3345 1810 60° 30° 30° 3460 STRAIGHT LEG - 1200 DECK (ITEM 1). WE RECOMMEND THIS LEG IS INSTALLED FIRST TO PROVIDE A DATUM FOR THE REST OF THE STRUCTURE FIG.4...
  • Page 11 ZINGO X-012 © SMP (PLAYGROUNDS) LTD, TEN ACRE LANE, THORPE, EGHAM, SURREY, TW20 8RJ ALL DIMENSIONS IN MM 3345 1810 60° 30° 3460 30° STRAIGHT LEG - 1200 DECK (ITEM 1). WE RECOMMEND THIS LEG IS INSTALLED FIRST TO PROVIDE A DATUM FOR THE...
  • Page 12 ZINGO X-012 © SMP (PLAYGROUNDS) LTD, TEN ACRE LANE, THORPE, EGHAM, SURREY, TW20 8RJ ALL DIMENSIONS IN MM STRAIGHT LEG - 1200 DECK (ITEM 1). FIG.6 WET POUR AREA - STAINLESS STEEL SLIDE Page 8 ISSUE B...
  • Page 13 ZINGO X-012 © SMP (PLAYGROUNDS) LTD, TEN ACRE LANE, THORPE, EGHAM, SURREY, TW20 8RJ INFORMATION TO FOLLOW FIG.7 WET POUR AREA - PLASTIC SLIDE ISSUE B Page 9...
  • Page 14 ZINGO X-012 © SMP (PLAYGROUNDS) LTD, TEN ACRE LANE, THORPE, EGHAM, SURREY, TW20 8RJ ALL DIMENSIONS IN MM 1633 1228 1145 4491 3440 1334 STRAIGHT LEG - 1200 DECK (ITEM 1). FIG.8 LOOSE FILL AREA - STAINLESS STEEL SLIDE Page 10...
  • Page 15 ZINGO X-012 © SMP (PLAYGROUNDS) LTD, TEN ACRE LANE, THORPE, EGHAM, SURREY, TW20 8RJ INFORMATION TO FOLLOW FIG.9 LOOSE FILL AREA - PLASTIC SLIDE ISSUE B Page 11...
  • Page 16 ZINGO X-012 © SMP (PLAYGROUNDS) LTD, TEN ACRE LANE, THORPE, EGHAM, SURREY, TW20 8RJ ALL DIMENSIONS IN MM 3528 3346 3164 1600R 1500R 1600R 1545R 1600R 1600R 1500R 1545R 1545R 1500R 1545R 1545R 1500R 1545R 1500R 1000R 1000R 1500R 30°...
  • Page 17 ZINGO X-012 © SMP (PLAYGROUNDS) LTD, TEN ACRE LANE, THORPE, EGHAM, SURREY, TW20 8RJ INFORMATION TO FOLLOW FIG.11 FALLING SPACE AREA - PLASTIC SLIDE ISSUE B Page 13...

  • Page 18: Parts List

    ZINGO X-012 © SMP (PLAYGROUNDS) LTD, TEN ACRE LANE, THORPE, EGHAM, SURREY, TW20 8RJ PARTS LIST X-012/S X-012/SD X-012/P X-012/PD ST. STEEL SLIDE PLASTIC SLIDE WEIGHT ITEM PART No. DESCRIPTION DECK DECK GROUND GROUND MOUNTED MOUNTED INSTALLED INSTALLED F.S.L.+30mm F.S.L.+30mm...
  • Page 19 ZINGO X-012 © SMP (PLAYGROUNDS) LTD, TEN ACRE LANE, THORPE, EGHAM, SURREY, TW20 8RJ 55050011 DECK MOUNT FOR CHAIN ASSYS 1.00 55080010 TELESCOPE (991682LM) 0.50 TELESCOPE MOUNTING BRACKET 55080011 0.50 (988630BK) 55080012 TELESCOPE SPACER (989963) 0.25 55030899 DECK SUPPORT CASTING 0.15...
  • Page 20 ZINGO X-012 © SMP (PLAYGROUNDS) LTD, TEN ACRE LANE, THORPE, EGHAM, SURREY, TW20 8RJ INTENTIONALLY LEFT BLANK Page 16 ISSUE B...

  • Page 21: Installation & Assembly Procedures

    ZINGO X-012 © SMP (PLAYGROUNDS) LTD, TEN ACRE LANE, THORPE, EGHAM, SURREY, TW20 8RJ INSTALLATION & ASSEMBLY PROCEDURES SAFE WORKING PRACTICE: A full risk assessment should be carried out prior to commencing the installation, which will be specific to the site selected.
  • Page 22 ZINGO X-012 © SMP (PLAYGROUNDS) LTD, TEN ACRE LANE, THORPE, EGHAM, SURREY, TW20 8RJ CLAMP RING (half) WITHOUT LOCATION SCREW Position 2 off Clamp Ring (half) (item 44) at stated height on post and secure using 2 off 1/4” x 1-1/4”...

  • Page 23: Installation

    ZINGO X-012 © SMP (PLAYGROUNDS) LTD, TEN ACRE LANE, THORPE, EGHAM, SURREY, TW20 8RJ INSTALLATION Refer to site layout for position and orientation of product, then mark the outline of the position of the footings with e.g. spray or chalk etc. Excavate the holes. See FIG.2 & FIG.3, 4 or 5 depending on type of unit to be installed.
  • Page 24 ZINGO X-012 © SMP (PLAYGROUNDS) LTD, TEN ACRE LANE, THORPE, EGHAM, SURREY, TW20 8RJ Assemble to 4 off Straight Leg - 1200 deck (item 1) 2 off Clamp Rings (half) (item 14) and 1 off Deck Support Casting (item 43) at the pre-inserted hole position for the 1200 high deck. See FIG.13 & 14.
  • Page 25 ZINGO X-012 © SMP (PLAYGROUNDS) LTD, TEN ACRE LANE, THORPE, EGHAM, SURREY, TW20 8RJ 10) Place 1 off Straight Leg - 1200 deck (item 1), Datum leg (as seen in FIG.12), into appropriate foundation and shim as required to ensure the leg is plumb and square and with the welded F.S.L. mark at the correct level.
  • Page 26 ZINGO X-012 © SMP (PLAYGROUNDS) LTD, TEN ACRE LANE, THORPE, EGHAM, SURREY, TW20 8RJ 17) Attach in 1 place 1 off Panel Fixing Rail (item 11) to the Clamp Rings that are 800mm above the Deck fixings. Each end of the Panel Fixing Rail is held between a Bar Socket Top (item 46) and a Bar Socket Bottom (item 45) using 2 off BHCS Fixings (item 75) and should be fixed with the plastic panel fixing inserts on the outside of the structure.
  • Page 27 ZINGO X-012 © SMP (PLAYGROUNDS) LTD, TEN ACRE LANE, THORPE, EGHAM, SURREY, TW20 8RJ 18) Position Deck (item 20) onto Deck frame as shown and secure using 7 off M10 x 40 Resistorx bolts (item 49) and M10 Washer (item 60) in positions shown. See FIG.19 & 20.
  • Page 28 ZINGO X-012 © SMP (PLAYGROUNDS) LTD, TEN ACRE LANE, THORPE, EGHAM, SURREY, TW20 8RJ 20) Attach 1 pair of Step Access Entry Frame (item 6) to the Clamp Rings that are 800mm above the Deck fixings and the lower 600mm centers Clamp Rings and also through the Deck to the Deck Frame. Each of the Step...
  • Page 29 ZINGO X-012 © SMP (PLAYGROUNDS) LTD, TEN ACRE LANE, THORPE, EGHAM, SURREY, TW20 8RJ 22) Place 2 off remaining Straight Leg - 1200 deck (item 1) (as seen in FIG.14) into appropriate foundation and connect each to Deck Frame (item 2) at 1200 deck height using 1 off 1/2” x 1” BHCS fixing (item 73) and T5 washer (item 57) via Deck Support Casting (item 43).
  • Page 30 ZINGO X-012 © SMP (PLAYGROUNDS) LTD, TEN ACRE LANE, THORPE, EGHAM, SURREY, TW20 8RJ 24) Attach in 2 places 1 off Panel Fixing Rail (item 11) to the Clamp Rings that are 800mm above the Deck fixings. Each end of the Panel Fixing Rail is held between a Bar Socket Top (item 46) and a Bar Socket Bottom (item 45) using 2 off BHCS Fixings (item 75) and should be fixed with the plastic panel fixing inserts on the outside of the structure.
  • Page 31 ZINGO X-012 © SMP (PLAYGROUNDS) LTD, TEN ACRE LANE, THORPE, EGHAM, SURREY, TW20 8RJ 25) Position Standard Deck (item 22) onto Deck frame as shown and secure using 7 off M10 x 40 Resistorx bolts (item 49) and M10 Washer (item 60) in positions shown. See FIG.31 & 32..
  • Page 32 ZINGO X-012 © SMP (PLAYGROUNDS) LTD, TEN ACRE LANE, THORPE, EGHAM, SURREY, TW20 8RJ 27) Attach 2 pairs of Panel Fixing Corners (item 12) to the Clamp Rings and also through the Deck to the Deck Frame. Each of the Panel Fixing Corners is held between a Bar Socket Top (item 46) and a Bar Socket Bottom (item 45) using 2 off BHCS Fixings (item 75) and should be fixed with the plastic panel fixing inserts on the outside of the structure.
  • Page 33 ZINGO X-012 © SMP (PLAYGROUNDS) LTD, TEN ACRE LANE, THORPE, EGHAM, SURREY, TW20 8RJ 28) Assemble the pair of Step Access Entry Panels (item 30) in position as shown on the Step Access Entry Frame (item 6) using 8 off M10 x 40 Resistorx bolts (item 49) and M10 Washers (item 60). Note two fixings not required in the holes marked.See FIG.37.
  • Page 34 ZINGO X-012 © SMP (PLAYGROUNDS) LTD, TEN ACRE LANE, THORPE, EGHAM, SURREY, TW20 8RJ NOTE: See “Appendix A Note 2” for assembly of Plastic Slide and relevant components. 30) Assemble Slide Feet (items 16 & 17) to underside of Slide (item 15) and secure using 2 off M10 x 16 Hex. Bolt (item 56) and Heavy Duty Washers (item 58).
  • Page 35 ZINGO X-012 © SMP (PLAYGROUNDS) LTD, TEN ACRE LANE, THORPE, EGHAM, SURREY, TW20 8RJ 34) Assemble Climb Wall Frame (item 3) to Deck Frame edge in position shown using 2 off M10 x 30 Resistorx bolts (item 51) and M10 Washers (item 60) and shim under feet in foundation hole to hold frame plumb and square.
  • Page 36 ZINGO X-012 © SMP (PLAYGROUNDS) LTD, TEN ACRE LANE, THORPE, EGHAM, SURREY, TW20 8RJ 35) Assemble Petal Climber (item 5) to Petal Climber Entry Frame (item 4) by sliding over mounting stud and standing in its foundation hole. Secure together using 1 off M10 x 30 Resistorx bolt (item 51) and M10 Washer (item 60).
  • Page 37 ZINGO X-012 © SMP (PLAYGROUNDS) LTD, TEN ACRE LANE, THORPE, EGHAM, SURREY, TW20 8RJ 36) Assemble a Rope Net Mounting Bracket (item 14) to the side of each Deck Frame (item 2) using 3 off M10 x 20 Resistorx bolts (item 52) and M10 Washers (item 60) as shown. See Fig.48 & 49.
  • Page 38 ZINGO X-012 © SMP (PLAYGROUNDS) LTD, TEN ACRE LANE, THORPE, EGHAM, SURREY, TW20 8RJ 37) Connect the Link Net (item 35) temporarily to the Rope Net Mounting Brackets (item 14) using 8 off Coupling Links (item 47). 38) Mark out the ground fixing position for the Ground Fixing Chain Assembly (item 37) in 4 positions in the base of the appropriate foundation holes for the Link Net.
  • Page 39 ZINGO X-012 © SMP (PLAYGROUNDS) LTD, TEN ACRE LANE, THORPE, EGHAM, SURREY, TW20 8RJ 42) Connect the Link Net (item 35) to the Rope Net Mounting Brackets (item 14) using 8 off Coupling Links (item 47). 43) Connect the Link Net (item 35) to the Ground Fixing Chain Assembles (item 37) previously cemented into the ground using 4 off Coupling Link (item 47).
  • Page 40 ZINGO X-012 © SMP (PLAYGROUNDS) LTD, TEN ACRE LANE, THORPE, EGHAM, SURREY, TW20 8RJ 45) Assemble Aperture Panel (item 28) and Dashboard Panel Assembly (item 29) in position as shown on the Panel Fixing Rails using 16 off M10 x 40 Resistorx bolts (item 49) and M10 Washers (item 60). See FIG.56.
  • Page 41 ZINGO X-012 © SMP (PLAYGROUNDS) LTD, TEN ACRE LANE, THORPE, EGHAM, SURREY, TW20 8RJ 47) Assemble 3 off Step Access Step (item 31) in position as shown on the Step Access (item 7) using 12 off M6 x 16 Resistorx bolts (item 54), Dynafix Inserts (item 67) and M6 Washers (item 61). See FIG.58.
  • Page 42 ZINGO X-012 © SMP (PLAYGROUNDS) LTD, TEN ACRE LANE, THORPE, EGHAM, SURREY, TW20 8RJ 49) Assemble the Maze Entry Panel (item 25) in position as shown on the Panel Fixing Rails using 9 off M10 x 40 Resistorx bolts (item 49) and M10 Washers (item 60). See FIG.60.
  • Page 43 ZINGO X-012 © SMP (PLAYGROUNDS) LTD, TEN ACRE LANE, THORPE, EGHAM, SURREY, TW20 8RJ 54) Assemble through center hole of 5 off Endcaps (item 36) 1 off M10 x 40 Resistorx bolt (item 49) 1off M12 Washer (item 59), 1 off M10 Washer (item 60) and 1 off M10 Nyloc nut (item 64). See FIG.61.

  • Page 44: Post Installation Inspection

    ZINGO X-012 © SMP (PLAYGROUNDS) LTD, TEN ACRE LANE, THORPE, EGHAM, SURREY, TW20 8RJ 59) In all fixing positions on the steel work that have not been utilised, the protective plug should be removed and the permanent black protective plug (item 79) inserted & knocked home with a soft hammer.

  • Page 45: Appendix A

    ZINGO X-012 © SMP (PLAYGROUNDS) LTD, TEN ACRE LANE, THORPE, EGHAM, SURREY, TW20 8RJ Appendix A: NOTE: This replaces steps 18), 19), 30) to 33) and 53) of the general instructions. PLASTIC SLIDE ENTRY FRAME ASSEMBLY Position Deck - Plastic Slide (item 21) onto Deck Frame as shown and secure using 7 off M10 x 40 Resistorx bolts (item 49) and M10 Washers (item 60) in positions shown.
  • Page 46 ZINGO X-012 © SMP (PLAYGROUNDS) LTD, TEN ACRE LANE, THORPE, EGHAM, SURREY, TW20 8RJ Attach in 4 places 1 off Plastic Slide Entry Frame (item 9) to Clamp Rings that are 800mm above the Deck fixings and the lower 600mm centers Clamp Rings. Each end of the Plastic Slide Entry Frame rails is held between a Bar Socket Top (item 46) and a Bar Socket Bottom (item 45) using 2 off BHCS Fixings (item 75) and should be fixed with the plastic panel fixing inserts on the outside of the structure.

  • Page 47: Plastic Slide & Panels Assembly

    ZINGO X-012 © SMP (PLAYGROUNDS) LTD, TEN ACRE LANE, THORPE, EGHAM, SURREY, TW20 8RJ PLASTIC SLIDE & PANELS ASSEMBLY Assemble Slide Mounting Leg to base of Plastic slide (item 18) using 4 off 3/8” x 1” long fixing bolt and washers.
  • Page 48 ZINGO X-012 © SMP (PLAYGROUNDS) LTD, TEN ACRE LANE, THORPE, EGHAM, SURREY, TW20 8RJ Assemble the pair of Plastic Slide Entry Panels (item 33) to the Plastic Slide Entry Frame (item 9) using 4 off M10 x 40 Resistorx bolts (item 49) and M10 Washers (item 60). Do not fully tighten fixings. See FIG.A7.

This manual is also suitable for:

Zingo magia x-012/sdZingo magia x-012/pZingo magia x-012/pd

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