EMC-PARTNER ESD3000 User Manual
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EMC-PARTNER ESD3000 User Manual

Electrostatic discharge
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User Manual ESD3000
Title:
Date:
Division Manager:
Quality Manager:
Revised:
EMC Test System ESD3000
22.03.2002
M. Lutz
R. Henz
10.May 2016
Electrostatic Discharge ESD3000
E-ESD3000-E-Manual.doc
EMC TESTER
1/66

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Summary of Contents for EMC-PARTNER ESD3000

  • Page 1 User Manual ESD3000 EMC Test System ESD3000 Title: 22.03.2002 Date: M. Lutz Division Manager: R. Henz Quality Manager: Revised: 10.May 2016 EMC TESTER Electrostatic Discharge ESD3000 E-ESD3000-E-Manual.doc 1/66...
  • Page 2 ESD3000-System ATTENTION This user manual provides information necessary for operation of the test equipment. Throughout the users manual, standard references are used as an aid to understanding only. The relevant standard(s) must be obtained and used in conjunction with this...

  • Page 3: Table Of Contents

    No operation of ESD3000 without ground wire MECHANICAL STRUCTURE General Overview on ESD3000 system 3.2.1 ESD3000 Contact Discharge (CD) up to max. 10kV with Discharge Module (DM ) 3.2.2 ESD3000 Contact Discharge (CD) up to max. 30kV with (RM and (DM ) 3/66...
  • Page 4 MAINTENANCE AND SERVICING Maintenance Verification of the ESD3000 by the user Verification of the ESD3000 by EMC PARTNER AG System Reset Caution with calibration labels What must be done when the serial number is not indicated during the start up...
  • Page 5 Information for dismantling 11.4 Parts which can be recycled 11.5 Parts which can not be recycled MODULES AND ACCESSORIES 12.1 ESD3000 with DM discharge modules 12.2 Pictures of the accessories E3LOADER AND SERIAL COMMUNICATION 13.1 Remote control with „E3Loader“ 13.2 Controlling ESD3000 13.3...
  • Page 6 ESD3000-System APPENDIX AND CORRECTIONS 15.1 Appendix 15.1.1 Definition of the ESD Waveform 15.2 Correction 15.2.1 Declaration of conformity to the EMC directive 89/336/EEC 15.2.2 Declaration of conformity to the LV directive 93/68/EEC 15.2.3 Declaration of conformity to the Basic Standards...

  • Page 7: Description

    IEC 61000-4-2 IEC 61000-4-4 IEC 61000-4-5 IEC 61000-4-11 The overview of „How ESD,EFT, SURGE, DIPS differ“ shows that all four test have to be carried out because the frequency content and energy of the four transient tests are different. E-ESD3000-E-Manual.doc 7/66...

  • Page 8: Technical Data Of The Esd3000 And Dm Discharge Modules

    ESD3000-System 1.2 Technical data of the ESD3000 and DM Discharge Modules 1.2.1 ESD3000 equipment Supply batteries NIMH standard UM-3/AA size charging time (empty to full) ca. 5 hours Polarity positive, negative; alternate Number of discharges -preselectable 1 to 29’999 Detection of the number of -count „all“, -count „discharge“.

  • Page 9: Discharge Module Esd3000Dm2 (Iso Tr10605 - Inside Vehicle, Module Tests)

    ESD3000-System 1.2.3 Discharge Module ESD3000DM2 (ISO TR10605 - inside vehicle, module tests) Energy storage capacitance 330 pF ± 10% Discharge resistance ± 10% 2000 Ω Holding time (drop to 95%) better than 5 s 0,7 to 1 ns Current rise time, 2 Ω load 7,5 to 30 A ±...

  • Page 10: Discharge Module Esd3000Dm6 (Iec 61340-3-1, Jedec 22-A114, Mil-Std-750D9)

    Required equipment ESD3000 + DM8 Voltage amplitude CD 200V up to 10’000V CD = Contact Discharge Further Information to additional discharge modules DM or discharge networks DN can be found in the relevant instruction sheets. or in the ESD3000 brochure. 10/66...

  • Page 11: Technical Data Of The Esd3000Rm And Dn Discharge Networks

    ESD3000-System 1.3 Technical data of the ESD3000RM and DN Discharge Networks For all DN network the ESD3000RM relay module is necessary. Discharge network ESD3000DN1 (IEC 61000-4-2 and EN61000-4-2) Energy storage capacitance 150 pF ± 10% Discharge resistance ± 10% 330 Ω...

  • Page 12: Discharge Module Esd3000Dn4 (Mil-Std-883E, Mil-Std-464, Gr78-Core)

    RC time constant 300 ns ± 60ns Voltage range „air discharge“ 1 to 30 kV ± 10% Further Information to additional discharge modules DM or discharge networks DN can be found in the relevant instruction sheets. or in the ESD3000 brochure. 12/66...

  • Page 13: Mechanical Dimensions

    19" 4 UH The weight slightly differ a little bit from module to module 1.5 Power Consumption The power supply of the ESD3000 is 42 V d.c. AD / DC adapter inputs 100 up to 240 V ( 50/60 Hz ) ±...

  • Page 14: Accessories, Dimensions

    ESD3000-System 1.6 Accessories, dimensions 1.6.1 Included articles, dimensions 1.6.2 Standard accessories 14/66...

  • Page 15: Safety

    EMC compatibility chapter. The ESD3000 should be operated in a dry, clean room. If for any reason water condenses in the ESD3000, then no operation should be started before the tester is dry.

  • Page 16: Precautionary Measure During Use

    • Touch no connectors of connection cable or tips when a EMC test is in operation. • The high voltage of the ESD3000 and the power on the EUT must turned off before a manipulation on the EUT is carried out.

  • Page 17: Mechanical Structure

    (CD) standard VM size 3 Rounded Tip for air discharge (AD) 30 mm Tip Electrode for (AD) V > 16 kV ESD3000 Contact Discharge (CD) up to 30 kV) with Relay Module (RM), Discharge Network (DN) E-ESD3000-E-Manual.doc 17/66...

  • Page 18: Avoiding Mechanical Damage To Discharge Modules

    ESD3000 with one discharge module Discharge Module The screw on the bottom side of the ESD3000 must be unscrewed, before the DM can be pull out and changed with an other one. The modules can be inserted only in one position.

  • Page 19: Control Panel

    7. Polarity selection 8. Screw for looking the discharge modules. The same screw can be used for fix the ESD3000 on a tripod stand. 9. Trigger button: When manual trigger is programmed and the tester is ready for manual trigger, this will be signalled by the LED.

  • Page 20: Interchange Of Discharge Modules

    This plate is reserved for the CE mark. The CE -mark is needed for the free movement of the goods into and within European community. Via this interface port, the ESD3000 can be also controlled by an external PC. To configure the interface, see Chapter 13 „Remote Control“.

  • Page 21: Preparation For Operation

    5 Preparation for Operation 5.1 Attention, Refer to Manual This manual is an integral part of the ESD3000. The safety rules and precautions in the manual must be observed. EMC PARTNER and their representatives accept no responsibility not responsible for damages to persons and equipment as a results of non-observation of the safety rules and precautions in this manual.

  • Page 22: Test Set-Up For Table Top Equipment

    100 discharges. Safety: ESD3000 is not a toy. It is a professional tool and belongs only in the hand of specialists and appropriately trained personnel. The ESD3000 must no be switched „ON“ with the „RUN“ button unless a correctly connected earth or ground cable is in place.

  • Page 23: Practical Testing Sequence

    ESD3000-System 5.2 Practical testing sequence In practice, the following test procedure has been shown to be reliable: 1. Burst-Testing: • Burst-testing on mains inputs with a test voltage of 4kV • Burst-testing of signal and data lines up to 4kV The energy contained in the burst pulses is relatively small, thereby minimising damage to the test object.
  • Page 24 ESD3000-System 24/66...

  • Page 25: Testing With The Esd3000

    EMC PARTNER store the needed tests specified in the basic standard in the ESD3000 before shipping. To carry out a contact discharge, the following steps must be carried out: •...

  • Page 26: Air Discharge

    1. The first ESD with 4 kV has been occurred voltage level selected L2 = 4 kV Press the „RUN“ button and the ESD3000 will be in the main setting mode. 26/66...

  • Page 27: Main Parameter Setting With The Buttons On The Front Plate

    6.3 Main parameter setting with the buttons on the front plate this button has different functions: • Turn „ON“ and „OFF“ the supply of the ESD3000 • Turn “ON“ and „OFF“ the high voltage in the discharge modules DM • The blinking light above the „RUN“ button indicates „High Voltage ON“...
  • Page 28 Well that's easy isn't it ? Most of the ESD tests can be done only using the hardware button on the front plate. In the next two sections, the additional possibilities of the ESD3000 will be explained in detail. 28/66...

  • Page 29: The Different Software Menus Of The Esd3000

    ESD3000-System 6.4 The different software menus of the ESD3000 6.4.1 Repetition, number of pulses, count mode Number of pulses charging voltage selected voltage level voltage level selected L2 = 4 kV When the „down button „ has been pressed twice - the display looks like:...

  • Page 30: Menu „Ramps

    ESD3000-System 6.4.2 Menu „Ramps“ e.g. 10 pulses per step discharge Nominal polarity pos. = 8000V Start 2000V polarity neg. number of pulses repetition 1/T Polarity charging voltage selected voltage level Press the ENTER button to open the „Ramps“ menu. voltage level selected L2 = 4 kV When the „ENTER“...

  • Page 31: Menu „Setup

    SETUP indicates that in storage selected voltage level place 1 set-1 is stored All setted parameter of the ESD3000 will be stored into the Setup Nbr. 1 to 9 set-1 With „Load“ and „ENTER“ button the set-1 can be activated.

  • Page 32: Menu „Settings

    Remark: With the voltage calibration divider ESD-VERI-V all customers can calibrate the voltages at 4 or 16 kV with an oscilloscope. The calibration factor include two values: the value from ESD3000 and the values of the different discharge modules. As soon as the discharge module is interchanged the calibration factor will be adapted to the new discharge module.

  • Page 33: Reset Of The Esd3000 To Default Values

    6.4.6 Reset of the ESD3000 to default values When the ESD3000 is turned “OFF“ hold the +/- button and press the „RUN“ button. Relese the +/- button when the message „reset to default“ is dispayed. If no message occur repete the reset.
  • Page 34 The points on an EUT to which the discharges should be applied can be discovered by first doing an exploratory test by running at a repetition rate of approximately 20 discharges per second or more. With the ESD3000 and the ESD3000DM1 it can be arranged as following: Select the desired discharge voltage in air discharge mode.

  • Page 35: Maintenance And Servicing

    The ESD3000 and the discharge modules ESD3000DMx and ESD3000RM and networks have separate test reports. EMC PARTNER recommend a full verification of the ESD3000 once a year. A test report with all oscillograms is included in the verification price. A full verification without a repair takes approximately 3 days.

  • Page 36: System Reset

    7.5 Caution with calibration labels It is strictly forbidden to use metallic labels for calibration information. No metallic labels are allowed on neither on ESD3000 or modules and networks. Metallic labels could influence the current waveform or the voltage withstand capability.

  • Page 37: What Must Be Done Following Failed Operation

    8.2 Service; Repairs The ESD3000 is a compact equipment and servicing or repairing the generator can only be carried out by EMC PARTNER authorised service companies. Do not continue to use the instrument should any mechanical damage occur. The instrument housing has both an insulating and a screening function which can only be assured when the housing is intact.

  • Page 38: Service Department Of Emc Partner Ag

    ESD3000-System 8.4 Service department of EMC PARTNER AG EMC PARTNER AG Baselstrasse 160 CH - 4242 Laufen Switzerland Tel. ++41 61 775 20 50 ++41 61 775 20 59 Email service@emc-partner.ch www.emc-partner.com 38/66...

  • Page 39: Charging The Batteries Or Replacing Batteries

    9 Charging the batteries or replacing batteries The ESD3000 is a laboratory test equipment. Whenever the tester is not used, store it in the ESD3000 box. The time the ESD3000 is not in use the batteries can be charge as follow.
  • Page 40 ESD3000-System replace the batteries by pull it out piece by piece 40/66...

  • Page 41: Packaging And Transport

    If you transport the ESD3000, pack it in the original shipping box. 10.2 Transport If you are transporting the ESD3000 to an EMC PARTNER field office for repair, attach a tag to the equipment showing the instrument owner and address, the name of the person to contact about the instrument, the instrument type and the serial number.
  • Page 42 ESD3000- System 42/66...

  • Page 43: Recycling / Disposal

    11.2 WEEE directive 2002/96/EG The EMC Partner ESD3000, is exempted from the directive 2002/96/EG (WEEE) under category 9. The product should be recycled through a professional organisation with appropriate experience for the disposal and recycling of electronic products. EMC Partner are also available to help with questions relating to the recycling of this product.
  • Page 44 ESD3000- System 44/66...

  • Page 45: Modules And Accessories

    12 Modules and accessories 12.1 ESD3000 with DM discharge modules Pos. Product No. Type Short Description 103606 ESD3000DM1 Discharge module IEC 61000-4-2, 150pF, 330 Ohm, AD up to 16kV, CD up to 10kV. Incl. . 1 rounded tip for AD .
  • Page 46 ESD3000- System Pos. Product No. Type Short Description 103625 ESD3000RM32 Relay module with high voltage and polarity switch. Circuit for generating the first current peak. Can be used for CD up to 30kV and AD up to 30kV. Minimum one DN must be added.
  • Page 47 Pos. Product No. Type Short Description 103627 ESD- Optical link to control ESD3000 from PC. Must be ordered together OPTOLINK with TEMA. Optolink length 10 m with special LEMO plug and RS232 9 pin connector. Incl. 1x ESD-TRA-CABLE 103630 ESD- 2 Ohm Target with SMA connector, upper limit >4GHz.

  • Page 48: Pictures Of The Accessories

    Application: long term tests in contact and air discharge mode ESD-VERI-V: 20 G divider for high voltage measurement on the ESD3000 up to 25 kV. Ratio is determined by 1 M Ohm input of the oscilloscope. Ration approximate 20’000 ESD-TARGET2: 2 Ohm Target with SMA connector, upper limit >4GHz...
  • Page 49 Testing of EUTs that could spontaneously explode rapidly change state, such as airbags or munitions fuses CNH12 Accessory to ESD3000 with RM32 and DN1 to simulate rapidly changing H-field as generated at real ESD discharge. ESD-OPTOLINK Accessory to ESD3000 to...
  • Page 50 ESD3000- System 50/66...

  • Page 51: E3Loader And Serial Communication

    13 E3Loader and Serial Communication 13.1 Remote control with „E3Loader“ The E3Loader program, delivered with ESD3000, is a basic software package primarily used for updating firmware and, with the optional ESD-VERI-V, adjusting the HV-DC level. E3Loader can also be used as a simple remote control tool.

  • Page 52: Module Calibration

    4. If communication with the upload monitor inside the ESD3000 is established (message...connected to ESD3000...), click on ‘Start Update’ and wait until the message ‘...Upload successful...’ appears. 5. Restart the ESD3000 and check if the new version is shown in the display. 52/66...

  • Page 53: Esd3000 Control With Test-Manager (Tema)

    Test reports can be generated which include results from different generator sources and pictures from a DSO (Digital Storage Oscilloscopes). ESD3000 can be connected directly to a PC and benefits from all these features. When TEMA software is started, the following window appears: E-ESD3000-E-Manual.doc...
  • Page 54 ESD3000- System 54/66...

  • Page 55: Appendix And Corrections

    The memory oscilloscope must have a minimum bandwidth of 1 GHz. For all four levels (2,4,6,8 kV) the current wave-form must be within the tolerances as specified in the IEC standard 61000-4-2. The calibration of the ESD generator should be made at manufacturer side or at an accredited test house. E-ESD3000-E-Manual.doc 55/66...

  • Page 56: Correction

    ESD3000- System 15.2 Correction 15.2.1 Declaration of conformity to the EMC directive 89/336/EEC see appendix at the end of this documents. 15.2.2 Declaration of conformity to the LV directive 93/68/EEC see appendix at the end of this documents. 15.2.3 Declaration of conformity to the Basic Standards see appendix at the end of this documents.

  • Page 57: Glossary

    Short voltage interruption or short voltage drop International standardisation organisation for electronic technology VARIAC Voltage variable transformer SPIKE One pulse of the burst oscilloscope High Voltage rms. root mean square; effective value E-ESD3000-E-Manual.doc 57/66...
  • Page 58 ESD3000- System Used symbols: Direct current Alternating current Three phase alternating current Earth (ground) terminal Protective conductor terminal IEC 417, No. 5019 Caution, risk of electric shock ISO 3864, No. B.3.6 Caution (refer to accompanying documents) ISO 3864, No. B.3.1...

  • Page 59: Index

    Mechanical dimension charging the batteries Climatic Condition Control panel Control part Operational Conditions Control Panel Options Front of the ESD3000 Coupling network Packaging and shipment personal safety Power line voltage, power consumption Decoupling network delivered standard set-ups Recycling/Disposal Electromagnetic Compatibility...
  • Page 60 ESD3000- System 60/66...
  • Page 61 Declaration of Conformity to Standards The EMC Tester Type: ESD3000 with DMx or DNx complies with the following standards: ESD3000DM1 IEC 61000-4-2 ESD3000DM2 and DM3 ISO 10605 ESD3000DM4 MIL-STD-883 ESD3000DM5 RTCA/DO-160 ESD3000DM6 and DM7 IEC 61340-3-1 and IEC 61340-3-2 Laufen, 02. February 2004...
  • Page 62 ESD3000- System 62/66...
  • Page 63 Manufacturer Declaration Of Conformity EMC Directive 89/336/EWG with table VII 2004/108/EG The EMC Tester Type: ESD3000; S/N > 10 is designed and manufactured complying with the following harmonised standards: has been tested in accordance with the following standards: harmonised: EN 61000-6-3: 2007...
  • Page 64 ESD3000- System 64/66...
  • Page 65 Manufacturer Declaration Of Conformity LV Directive 73/23/EWG; with table VI 2006/95/EG The EMC Tester Type: ESD3000, S/N > 10 has been tested in accordance with the following standards: Harmonised: EN 61010-1: 2001 international IEC 61010-1 in accordance with the regulation of LV - directive of the members states 73/23/EWG and with table VI...
  • Page 66 ESD3000- System 66/66...

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