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User Manual TRA3000 F-S-D-V-C and EXT- TRA3000 E Title: EMC Test System TRA3000 F-S-D-V-C Date: 10.07.2009 Product Manager: I. Saner Service Manager: R. Henz Division Manager: M. Lutz Revised: 31. January 2013 EMC TESTER TRA3000 F-S-D-V-C E-TRA3000 F-S-D-V-C_E-Manual 1/162...
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TRANSIENT3000 Attention Standard References and User Manual This user manual provides information necessary for operation of the test equipment. Throughout the users manual, standard references are used as an aid to understanding only. The relevant standard(s) must be obtained and used in conjunction with this users manual Attention contact EMC PARTNER! Before starting any test, where specifications or limits for a particular...
TRANSIENT3000 Contents: DESCRIPTION The interference sources of the transients 1.1.1 Electrostatic discharge ESD 1.1.2 Switched inductance EFT (Burst) 1.1.3 Indirect lightning SURGE 1.1.4 Voltage interruptions, Dips 1.1.5 How ESD, EFT, SURGE DIPS differ 1.1.6 Common mode disturbances in the frequency range 0 Hz to 150 kHz Overview of the TRA3000 F-S-D-V-C test system 1.2.1 TRA3000 F-S-D-V-C and its versions...
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TRANSIENT3000 Electromagnetic Compatibility The manual is an integral part of the equipment. Refer to the manual. Sécurité 2.6.1 Normes de sécurité 2.6.2 Conditions climatiques 2.6.3 Mesures de précaution lors de l'utilisation 2.6.4 Compatibilité électromagnétique 2.6.5 Le manuel fait partie intégrante de l'équipement. Sicherheit 2.7.1 Sicherheit Standard...
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TRANSIENT3000 5.4.2 TRA3000 equipped with EXT-TRA3000 D 5.4.3 DIP DC (Interrupt) without PS3 power supply source of EMC PARTNER 5.4.4 Example Hints for the test set up according to IEC standards 5.5.1 Test set up EFT 5.5.2 ESD test set up 5.5.3 Test set up SURGE 5.5.4...
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TRANSIENT3000 Service of SPD Surge Protective device WHAT MUST BE DONE FOLLOWING FAILED OPERATION 8.1.1 Error caused by incorrect inputs „Generator not ready for run“ 8.1.2 Error caused by running problem „Generator stopped“ 8.1.3 Failure based on error at the generator „Hardware error“ Service;...
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TRANSIENT3000 12.2 Organisation of TRA3000 F-S-D-V-C Remote-Control Commands 12.2.1 Syntax of the Commands 12.2.2 Set-up Commands: 12.2.3 Inquire Commands 12.2.4 Failure messages remote control: 12.3 Remote Control Command set 12.4 Overview of TRA3000 F-S-D-V-C Commands 12.5 Software "GENECS" for TRA3000 F-S-D-V-C Remote Control 12.5.1 Setup GENECS 12.5.2...
1 Description 1.1 The interference sources of the transients 1.1.1 Electrostatic discharge ESD Electro Static Discharge IEC 61000-4-2 Ed.2 What causes electrostatic discharges? A person becomes electrostatically charged by walking over an insulating floor surface. The capacity of the body can be charged to several kilovolts (1000 V). This capacity is discharged when contact is made with an electronic unit or system.
TRANSIENT3000 Figure: 1.0.1.2 The parameters which define the Rise time of the spike Ts in ns burst are: Repetition frequency f4 in the range of kHz up to MHz Energy, some mJ Voltage amplitude UBmax. up to some kV Duration of a burst several milliseconds The different EFT sources generate different burst waveforms.
TRANSIENT3000 1.1.4 Voltage interruptions, Dips DIPS means a sudden reduction of the voltage at a point in the electrical system, followed by voltage recovery after a short period of time from a few cycles to a few seconds. IEC 61000-4-11 Ed.2 Voltage failures occur following switching operations, short-circuits, fuses blowing and when running up heavy loads.
TRANSIENT3000 1.1.6 Common mode disturbances in the frequency range 0 Hz to 150 kHz IEC 61000-4-16 Ed.1 Amd.2 The conducted, common mode disturbances at mains frequency and its harmonics may be generated by faults on the mains power distribution system and leakage currents flowing into the earth system. The d.c. power supply network used in industrial, electrical plants and telecommunication centres may also generate d.c.
TRANSIENT3000 1.2 Overview of the TRA3000 F-S-D-V-C test system 1.2.1 TRA3000 F-S-D-V-C and its versions The tester TRA3000 F-S-D-V-C simulates transients of different interference sources. Such as: indirect lightning in electronic systems, human body electrostatic discharges, switched inductance (Burst), power supply interruptions and variations and common mode disturbance.
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TRANSIENT3000 EXT-TRA3000 S (Surge) Installing instruction of EXT- TRA3000 S can be found in the Instruction Sheet (IS), delivered with the EXT-TRA3000 S. EXT-TRA3000 D (DIPS) Installing instruction of EXT- TRA3000 D can be found in the Instruction Sheet (IS), delivered with the EXT-TRA3000 D.
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TRANSIENT3000 EXT-TRA3000 V (Variation) Installing instruction of EXT- TRA3000 V can be found in the Instruction Sheet (IS), delivered with the EXT-TRA3000 V. EXT-TRA3000 C (Common Mode Disturbance) Installing instruction of EXT- TRA3000 C can be found in the Instruction Sheet (IS), delivered with the EXT-TRA3000 C.
TRANSIENT3000 1.3 Technical data of the TRA3000 F-S-D-V-C 1.3.1 Electrostatic discharges ESD only valid with EXT-TRA3000 E Energy storage capacitance 150 pF 330 Ω Discharge resistance Charging resistance 54 MΩ Holding time (drop to 95%) better than 5 s Current rise time, 2 Ω load 0.8 ns ±...
TRANSIENT3000 1.3.2 Electric Fast Transient EFT EXT-TRA3000 F Voltage waveform into 50 Ω: Impulse Output IEC 61000-4-4 Ed.2 Risetime 5 ns ± 30% Half time value 50 ns ± 30% Voltage waveform into 1000 Ω: Risetime 5 ns ± 30% Half time value 50 ns - 15 ns...
TRANSIENT3000 1.3.4 Lightning and switching actions SURGE (IEC 61000-4-5 Ed.2) Waveform at no load : Impulse output See 6.1 Front time 1.2 µs ± 30% Time to half value 50 µs ± 20% Waveform at short circuit: Front time 8 µs ±...
TRANSIENT3000 1.3.6 Voltage interruption and Variation with internal Variac EXT-TRA3000 D-V Voltage range 0 to 260 V when EUT Depending on the EUT power input voltage is Power power voltage 230V Frequency range without variac DC up to 400 Hz external Source Frequency range with variac involved 48 Hz to 60 Hz external Source...
TRANSIENT3000 With internal Variac: Types of Variable power consumption Constant power consumption voltage change in loads: maximum 2.6 kW at UT 230 V. maximum 1,2 kW at UT = 220V. % of UT at current With reduction of the voltage With reduction of the voltage the change 0 to 100 % the current is also reduced.
TRANSIENT3000 1.3.9 Common mode test with EXT-TRA3000 C Caution To avoid any damage of the EUT during CM test set-up the EUT power cord on the rear side of the TRA3000 shall be removed. When the CM test is selected the power line is disconnected and the PWR1 and PWR2 can not switched “ON”.
TRANSIENT3000 1.3.9.3 Characteristics and performance of the generator for a.c. tests Test levels for continuous operation 1, 3, 10, 30 V Test levels for short time operation 10, 30 V 1 to 10s Selectable short duration time Test frequencies 16,7Hz, 50Hz and 60Hz 1.3.9.4 Characteristics and performance of the generator for tests in the frequency range 15 Hz- 150 kHz...
TRANSIENT3000 Synchronisation to Impulse Out Generally we recommend the synchronisation to the TRA3000 (PWR1 or PWR2). The voltage at the PWR inputs is limited to 280Vrms. That the synchronisation via the Impulse Output (Synchro on Output) works correct, the following condition must be fulfilled: If frequency <= 100Hz, than the voltage must be >...
TRANSIENT3000 1.3.13 Trigger Output Levels 1 ms 150 ns 10 V EUT Power SURGE EUT Power DIPS1 DIPS2 2 Trigger level 9 V for triggering only 1 Trigger level 7 V interference DIP1 3 Trigger level 3 V Power ON/OFF 1.3.14 Control Set-up memory Up to 200 test set-ups can be stored...
TRANSIENT3000 1.4 Mechanical dimensions Tester -Type Dimensions [mm] Weight [kg] Versions width x depth x height TRA3000 F-S-D-V-C and all 550 x 600 x 190 See standard accessories 19" 4 UH Versions list 1.5 Power Consumption The power line input is located on the rear side of the TRA3000 F-S-D-V-C. Voltage between phase and neutral 100V up to 240V 50 up to 60Hz Power consumption...
TRANSIENT3000 Dimensions of TRA3000 Versions Article-No. Type Height Units Length (cm) Width (cm) Height (cm) Net Weight (kg) 104029 TRA3000 F 104030 TRA3000 S 104031 TRA3000 D 104032 TRA3000 C 104033 TRA3000 F-S 104034 TRA3000 D-V 104035 TRA3000 F-V 104036...
2 Safety The TRA3000 F-S-D-V-C belongs to Safety class 1 2.1 Safety standard The TRA3000 F-S-D-V-C fulfils the requirements of the safety standards IEC 61010 for laboratory measurements equipment „Safety requirements for electrical measuring, control and laboratory equipment“. Based on EN 61010 the declaration of conformity to low voltage directive (LVD 73/23/EEC O.J.N° L77, 1973-03-26) is given.
TRANSIENT3000 2.3 Precautionary measure during use The TRA3000 F-S-D-V-C generates high voltages. The energy content of the SURGE impulse is high and can be dangerous with improper use. It is wise to observe the following rules: • Never touch the EUT when a test is in operation. •...
TRANSIENT3000 2.6 Sécurité L’appareil de test TRA3000 F-S-D-V-C est un équipement de la classe de sécurité 1 2.6.1 Normes de sécurité L’appareil de test répond aux exigences des normes de sécurité CEI 61010 (Règles de sécurité pour appareils électriques de mesurage, de régulation et de laboratoire) et à la norme de sécurité VDE 0104 (Circuits de sécurité, lampes d’avertissement ou connecteurs pour les lampes d'avertissement).
TRANSIENT3000 2.6.3 Mesures de précaution lors de l'utilisation L’appareil de test TRA3000 F-S-D-V-C est une source de puissance. L’énergie à la sortie de celle-ci est élevée et peut être dangereuse si elle n’est pas utilisée correctement. Il est conseillé d'observer les règles suivantes: •...
TRANSIENT3000 2.7 Sicherheit TRA3000 F-S-D-V-C entspricht der Schutzklasse I. TRA3000 F-S-D-V-C darf nur mit einem Versorgungskabel mit enthaltenem Schutzleiter betrieben werden. 2.7.1 Sicherheit Standard TRA3000 F-S-D-V-C erfüllt alle Anforderungen nach Sicherheit Standard IEC61010 "„Safety requirements for electrical equipment for measurement, control and laboratory use. Basierend auf EN 61010 (IEC 61010) ist die Deklaration zur Einhaltung der Niederspannungsrichtlinie LVD 73/23/EEC (O.J.
TRANSIENT3000 2.7.3 Vorsichtsmassnahmen während dem Betrieb TRA3000 F-S-D-V-C kann Hochspannung an den Anschlüssen führen. Bei unsachgemässer Bedienung entstehen grosse Gefahrenquellen. Folgende Regeln müssen beachtet und eingehalten werden. Nie während einem Test den Prüfling (EUT) berühren Nie Steckverbindungen oder Kabel berühren wenn ein EMC Test abläuft. Vor dem Berühren des Prüflings sicherstellen, dass dieser Spannungslos ist.
3 Mechanical structure 3.1 General The TRA3000 F-S-D-V-C is ideal for running tests in development/test laboratory environments and for outdoor service on larger systems. For outdoor service, the TRA3000 F-S-D-V-C can be fitted into a military case. For better understanding, the TRA3000 F-S-D-V-C will be divided into two parts: •...
TRANSIENT3000 3.2 Impulse-forming Networks Behind the operation panel, the high voltage source, the polarity change-over switch, the impulse capacitors, the semiconductor switch and the impulse forming networks are located. The impulse capacitor Cs is charged by the high voltage source. The discharge of the high voltage capacitor is done via the semiconductor switches.
TRANSIENT3000 3.3 Measuring Circuit The SURGE impulse voltage is measured differentially with two internally-located voltage dividers. The current is measured with a current monitor with differential amplifier. The peak values of voltage and current are memorised and shown in the display. With the two CRO outputs, the voltage and current waveform can be monitored on a oscilloscope.
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TRANSIENT3000 Phase EUT Power 1 EUT Power 2 U-power Neutral External or internal Variac (or PS3) fig. 3.4 EUT Power 1 EUT Power Output EUT Power 2 U-power U - Power line S1= OFF S1= ON S1= ON S2= ON S2 = OFF S2= OFF Fig.
4 Control Panel 4.1 Front panel of the TRA3000 F-S-D-V-C fig.4.1 The most important elements of the front panel are: 1. Control panel 2. Operation panel 3. Handles or angle bracket for the 19“ rack 4. Large surface earth connection The controls on the front and rear panels are protected by the angle bracket (3).
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TRANSIENT3000 fig. 4.1.1 4.1.1.1 The Display (1) All important information for the operator is permanently shown on the display during EMC testing. The large graphic display includes additionally 6 soft-keys and some hints or setting range information. 4.1.1.2 Soft-keys (2) The program in the TRA3000 F-S-D-V-C is very complex, therefore six soft-keys are provided in order to be able to move and quickly change to different menus.
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TRANSIENT3000 4.1.1.5 Measuring outputs EUT Power Voltage (9) and Current (10) A signal corresponding to the mains voltage is available at these two BNC outputs „EUT power“. Maximum 12 V for the voltage at the output (9) and maximum 12 V for the current at the output (10). 4.1.1.6 Measuring outputs SURGE Voltage (11) and Current (12) During SURGE tests, voltage sequence of the SURGE waveform can be measured at the output socket (11) and the current sequence at output socket (12).
TRANSIENT3000 4.1.2 Operation panel 19 20 21 Fig. 4.1.2 4.1.2.1 Button Run (19) With the „Run“ button, a test can be started or interrupted. 4.1.2.2 Manual Trigger (21) When manual trigger is programmed and the tester is ready for manual trigger, this will be indicated by the LED.
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TRANSIENT3000 4.1.2.6 Button Power LINE PWR1 (24) With this button the EUT power is turned on or off at the phase angle defined. 4.1.2.7 Button Variac (25) With this button the EUT power is turned on from the varic. When the power of the EUT is feed from input (48) (see Figure 4.2 ) e.g.
TRANSIENT3000 4.2 Rear Panel of the TRA3000 F-S-D-V-C 46 45 55 54 Fig. 4.2 4.2.1.1 Warnings (40) High leakage currents. To avoid electric shock the power cord protective grounding conductor must be connected to ground. For continued fire protection, replace fuse only with fuse of the specified type and rating. Refer servicing to qualified personnel.
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TRANSIENT3000 4.2.1.5 External Variac Control, external synchsonisation (44) Via this special interface, the external variac can be controlled by the TRA3000 F-S-D-V-C. The external variac is needed for EUT (>12 A) and mains voltage variation (>5A). External synchronsation Upin8: 5Vdc…. 24Vdc TRA3000 Basis External VARIAC Control...
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TRANSIENT3000 4.2.1.9 EUT Power 2 Inputs (48) Input for the disturbance level during interruption. When an external source, e.g. external variac or an external ac/dc source (PS3), is used, the external source must be connected to these inputs (48). Supply data a.c.: 20 to 250 V 16 A. no derating necessary Supply date d.c.: 20 to 300 V 10 A.
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TRANSIENT3000 4.2.1.15 Emergency stop, ( EMERGENCY STOP ) (58) When the „emergency stop“ input is activated, the EMC test and the EUT power supply will be immediately interrupted. The power supply of the TRA3000 F-S-D-V-C will not be turned off. The status „emergency stop“- will be indicated on the front panel.
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TRANSIENT3000 4.2.1.17 EUT Power 1 d.c. input (60) For d.c. supply of the EUT the inputs (60) must be used. The EUT power 1 d.c. input is not protected by a fuse. The polarity + and – must be respected. The EUT power switch PWR1 operates only when the external d.c.
5 Preparation for Operation 5.1 Attention, Refer to Manual This manual is an integral part of the TRA3000 F-S-D-V-C. The safety rules and precautions in the manual must be observed. EMC PARTNER and their representatives accept no responsibility for damages to persons and equipment as a results of non-observation of the safety rules and precautions in this manual.
TRANSIENT3000 5.3.4 EUT Power, Power source for the EUT To connect the EUT Power 1 Input with the public power supply please cut the three black, blue and green/yellow cables supplied into two halves of the same length. One half used for the EUT Power 1 connection on the rear side of the TRA3000 F-S-D-V-C, and the other half for supplying the EUT from the front panel.
TRANSIENT3000 Solutions: 1. For testing with TRA3000 F-S-D-V-C use a power supply without a fault current protective switch. 2. Connect an insulation transformer between power supply and TRA3000 F-S-D-V-C. One secondary output terminal of the transformer must be grounded. As a results of the leakage current always connect two earth leads to the TRA3000 F-S-D-V-C. 5.3.5 EUT Power, supply of the EUT with voltages differ from the public power line (Variac) Internal Variac Both bridges must be placed as shown in the...
TRANSIENT3000 5.4 EUT Power, supply of the EUT with dc Caution! Before a dc supply for the EUT can be used bridges the two bridges must be removed. If the bridges are not removed when the EUT is powered with dc the internal Variac will be heated and destroyed.
TRANSIENT3000 5.4.1 TRA3000 not equipped with EXT-TRA3000 D: No DIP DC (Interrupt) will be visible in the display. The d.c. supply of the EUT can be turned ON/OFF with the PWR button on the front of the TRA3000. PWR2 is out off order for d.c. supply. When on + input a negative voltage of the d.c.
TRANSIENT3000 5.4.4 Example (PWR1: 24Vdc PWR2: 6Vdc) (voltge PWR1 and PWR2 must be selected on external power supplys) Remarks: • The green LED „Synchro on EUT Power“ has no indication. • The voltage and current measurement EUT Power is inactive. The measurement circuit is designed for ac only.
TRANSIENT3000 5.5 Hints for the test set up according to IEC standards We list below those experiences of EMC PARTNER which are important for the success of the various tests. This information is only partly given in the standards. Before a test is started, it is important to define which ports (inputs, outputs) must be tested. For the most important transient tests the ports are given as follows in the European generic standard: E n c lo s u r e P o rts...
TRANSIENT3000 5.5.2 ESD test set up Ports which must be tested: Enclosure Ports include operational keys, displays, ground and earth points, metallic parts such as connectors etc. Coupling path: Basically all types of coupling exist during static discharges. Practical experience shows that, for most electronic equipment, the current is the dominant parameter.
TRANSIENT3000 5.5.3 Test set up SURGE Ports which must be tested: AC/DC power supply, signal, data and I/O lines; earth connections Coupling path: Unlike the EFT and ESD tests stray capacitance are not important here. The frequencies contained in the SURGE impulses are lower.
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TRANSIENT3000 Test set up DIPS, Interruption Ports which must be tested: AC / DC power supply Coupling path: These disturbances appear on the power lines. Disturbance sources are short circuits between power lines, power line switching actions and heavy load changes etc. Legend: Power generator Z(N)
TRANSIENT3000 5.5.4 Test set-up for table top equipment Test set up Test sequence I. EFT Single Phase EUT 1. Connect the earth bar of the TRA3000 F-S-D-V- C with the flat multiwire cable (1) to the reference ground plate RP = Reference plane EFT HCP = Horizontal coupling plane ESD 2.
TRANSIENT3000 5.6 Practical testing sequence In practice, the following test procedures has been shown to be reliable: 1. Burst-Testing: • Burst-testing on mains inputs with a test voltage of 4kV • Burst-testing of signal and data lines up to 4kV The energy contained in the burst pulses is relatively small, thereby minimising damage to the test object.
6 Testing with the TRA3000 F-S-D-V-C 6.1 Quick start of the TRA3000 F-S-D-V-C Only when Chapter 2 „Safety“ and Chapter 5 „Preparation for operation“ and all instructions have been followed can TRA3000 be operated. A quick start includes the most important tests using the TRA3000 F- S-D-V-C.
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TRANSIENT3000 test in operation EUT power v, i ++++ test voltage and time bar. white indicates the tests parameters actual test time carried indicates the status of the actual when the operator detects visual a by pressing "Mark" the actual test test.
TRANSIENT3000 6.1.1 Selection of a language: Deutsch, François, Italian, Espagnol and Beep function One of the great advantages of the TRA3000 F-S-D-V-C is the language selection. The equipment is shipped with English language selected. To change the language follow the instructions below. type of equipment Software version serial number...
TRANSIENT3000 6.1.2 Protocol possibilities The TRA3000 F-S-D-V-C can be adapted to printer with serial or Centronics ports. The TRA3000 F-S-D-V- C default value are set at shipment: Autoprint ON, Port Centronics, Beep on Trig ON, Beep on Fail ON. The default values can be changed as follow: type of equipment Software version...
TRANSIENT3000 6.1.3 EUT - Power and EUT - Control For running the interruption, voltage variation and DIPS, the EUT Power 1 Input on the rear side of the TRA3000 F-S-D-V-C must be connected to the mains. The mains is correctly connected if the green LED in the symbolic power plug on the front panel of the TRA3000 F-S-D-V-C is glowing.
TRANSIENT3000 6.2 Editing test parameters In addition to the installed test 1 to 15 of EMC PARTNER AG, you can also write your own test. In the following sections, the menu which you need to define your own test will be described. The sequence of the menu presentation corresponds with the soft key button: Test, Main, Ramp, Menu.
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TRANSIENT3000 6.2.1.1 ESD IEC 61000-4-2 6.2.1.2 EFT IEC 61000-4-4 6.2.1.3 SURGE IEC 61000-4-5 6.2.1.4 Magnetic Field "a.c" IEC 61000-4-8 The magnetic field can be selected in A/m. Three antenna types can be selected. 6.2.1.5 Magnetic Field "SURGE" IEC 61000-4-9 The magnetic field can be selected in A/m. Two antenna types can be selected. 6.2.1.6 Interruption IEC 61000-4-11 69/162...
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TRANSIENT3000 6.2.1.7 Variation IEC 61000-4-11 Ed.1 IEC 61000-4-11 Ed.2 6.2.1.8 Common Mode IEC 61000-4-16 6.2.1.9 Interruption on d.c. IEC 61000-4-29 Two PS3 power supply sources can be controlled by TRA30000 6.2.1.10 Power from Variac with superimposed EFT or SURGE IEC 61000-4-4 IEC 61000-4-5 When the cursor is place as showed the EUT power voltage can be selected and the EFT or SURGE superimposed at the chosen supply voltage.
TRANSIENT3000 6.2.2 Nominal values setting When in the display „TEST“ e. g. the EFT test has been chosen and the „Main“ button has been pressed, the different parameters of the „Electric Fast Transient test“ can be edited. The parameter values can only be selected within the range given. If values are chosen that are above or below the given range the maximum or minimum value will be input automatically.
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TRANSIENT3000 The following Spike Rate Limits are valid for the TRA3000 F-S-D-V-C: Nominal Voltage 4500 4000 3500 3000 2500 2000 1500 1000 2000 4000 6000 8000 Spike Rate max.(Spikes/ s) 6.2.2.1.2 Spike Rate = number of spikes/ seconds Selection of coupling path When pressing "More"...
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TRANSIENT3000 Random Spikes When pressing "More" the display below will be showed loaded test EUT power v, i parameters EUT power Randomly distributed spikes can drastically reduce the test time, especially for digital circuits. Weak points of EUT are found very rapidly. Standard = Random Mode OFF Random Spikes: The spikes are distributed as follow...
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TRANSIENT3000 6.2.2.3 Editing ESD test set-up Editing ESD test set-up loaded test EUT power v, i test parameters tests parameters When the EDIT button has been pressed the dialogue line indicates the possible range like v, time, etc. The values can be varied as follows within the given ranges: 1.
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TRANSIENT3000 6.2.2.4 Editing of SURGE parameters loaded test EUT power v, i test parameters tests parameters When the EDIT button has been pressed the dialogue line indicates the possible range like v, time, etc. The values can be varied as follows within the given ranges: 1.
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TRANSIENT3000 6.2.2.5 Synchronisation Power Different possibilities exist to synchronize the TRA-generator with a three phase coupling filter. Example: TRA2000/TRA3000 The SURGE impulse must be synchronised with the phase L1 to PE. Set the black banana plugged cable for Synchronisation and the yellow and red cable for the surge pulse as shown in the pictures .
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TRANSIENT3000 6.2.2.6 Synchronisation Output loaded test EUT power v, i test parameters tests parameters Note: The 0° is defined as the angle at which the Surge is superimposed on the power supply depending on coupling path selected in the 3P CDN. Selection of coupling path loaded test EUT power v, i...
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TRANSIENT3000 6.2.2.7 Editing DIPS less than 1 period Short Dips are interruptions shorter than one period of the EUT power supply. The duration of a dip is entered as an angle in degrees (°). A maximum of two different dips can be defined per period. Periods with equal dips can be multiplied.
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TRANSIENT3000 Conditions which must be fulfilled: DIP End >= DIP Begin DIP2 Begin > = DIP 1 Begin Begin When only one DIP is required, then the DIP 2 can Dip 1 be placed on DIP 1, or DIP2 Begin is equal DIP2 End.
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TRANSIENT3000 6.2.2.8 Editing DIPS longer than one period Long DIPS are interruptions with a duration longer than one period. The duration is specified in ms. The turn ON and OFF angles can be selected. loaded test EUT power v, i test parameters tests parameters Duration...
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TRANSIENT3000 400 Hz). If the angle of DIP Begin and DIP End are different, the DIP duration will be adapted e.g. for End > Begin longer or for Begin > End shorter. Interruption to 0% with and without EUT discharge When the soft key F6 has been pressed: loaded test EUT power v, i...
TRANSIENT3000 6.2.3 Editing „Ramp“ A „Ramp“ is defined as a linear change of either voltage, angle, frequency, etc. as a function of time. Remarks: V,f,° If several coupling paths are selected at SURGE or Nominal V,f,° EFT, the ramp will be performed for each coupling path.
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TRANSIENT3000 In the example in picture 6.2.3.1, the voltage will be increased from 500V to 1000 V in 20 seconds. The steps or resolution of the ramp depend on the ramp time and on the voltage difference between V Nominal and V-peak start.
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TRANSIENT3000 Example Voltage The voltage will be increased from 2000 V to 8000 V with a 500 V step voltage after every 10 discharges. loaded test EUT power v, i possible ramps at EFT e.g. 10 pulses per step Nominal = 8000V Start 2000V number of pulses...
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TRANSIENT3000 6.2.3.3 SURGE Ramp loaded test EUT power v, i possible ramps at SURGE V,° Nominal V, ° Start number of pulses 6.2.3.3.1 Definition SURGE ramp Example Voltage loaded test EUT power v, i V-Peak ramps at SURGE e.g. 5 pulses per step The nominal voltage can also be selected in „Main“...
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TRANSIENT3000 6.2.3.4 DIPS loaded test EUT power v, i possible ramps at DIP Example Level Ramp: Amplitude as % of EUT voltage loaded test EUT power v, i Level ramp at DIP Level step -100 -200 -300 -400 1 dip 6.2.3.4.1 Definition DIP level ramp The start of the ramp begins at 100% and changes with „Level step“...
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TRANSIENT3000 Smallest step is 1/f. (f=Mains Power frequency EUT) Dur. start+step Dur. start 400.00 The Begin and End angles remain constant as selected in „Main menu“. 300.00 200.00 100.00 0.00 -100.00 -200.00 -300.00 1 dip -400.00 Repetition 6.2.3.5.2 Definition duration ramp The chosen DIP Begin and DIP End angles remain constant during a duration ramp.
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TRANSIENT3000 6.2.3.5 Variation Ramp loaded test EUT power v, i ramps at Variation loaded test EUT power v, i ramps at Variation 6.2.3.6 EUT Error control EUT error information can come from three different sources: 1. From EUT failed input on the rear side of the TRA3000 F-S-D-V-C, 2.
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TRANSIENT3000 Limits for SURGE peak measurements: If selected limits are exceeded a message appears on the display. An error will be registered within a limited time. (See diagram on next page). Impulse 1 Impulse 2 Repetition t-4s t-2s t-1s 6.2.4.3 Time window for error message SURGE At t-4 seconds, the charging of the SURGE capacitor for the next impulse number 2 starts.
TRANSIENT3000 6.3 EMC test operation „RUN Mode“ Before you start an EMC test, you should be familiar with the following: „Run Mode“ is defined as an EMC test operation such as EFT, ESD etc. The „Run Mode“ is indicated by the blinking LED on the operation panel of the front.
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TRANSIENT3000 6.3.1.2 EFT operation test in operation EUT power v, i test voltage and time In operation mode the bar. Black indicates the values can be changed actual test time carried without changing the programmed test indicates the status of the actual when the operator visually detects by pressing "Mark"...
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TRANSIENT3000 6.3.1.3.2 Air Discharge The „ESD Finger“ Adapter must be on top of the ESD discharge network. After pressing the RUN-button: test in operation EUT power v, i test voltage and what to discharge mode indicates the status of the actual when the operator visually detects by pressing "Mark"...
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TRANSIENT3000 6.3.1.5 DIPS less than 1 period test in operation EUT power v, i test voltage and test half period dips time test parameter indicates the status of the actual when the operator visually detects by pressing "Mark" the actual test test an EUT failure, F4 can be pressed parameter will be written in the...
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TRANSIENT3000 "failed". Protocol shows " test display at test end. failed" For the interruption and Variation test the EUT Power 1 input on the rear side of the TRA3000 F-S-D-V-C must be connected to the public power mains. Connecting the TRANSIENT to the public power mains is explained in Chapter 5.
TRANSIENT3000 6.4 Operating System Displays 6.4.1 Rolling information lines loaded test Date and time EUT power v, i ++++ test parameters test parameters back to back to actual showed ramp selection further settings more test programmed selectable tests display v, f, t, ° like EUT power parameters tests...
TRANSIENT3000 loaded test Indication when or not a next test will follow test parameters test parameters loaded test Indication the voltage on PWR1 or PWR2 test parameters test parameters In this Display the backlight and the brightness of the display can be regulated 6.4.2 Service access and firmware upload loaded test Indication the voltage on PWR1 or PWR2...
TRANSIENT3000 6.4.3 Web Server Standards: Gives an overview about all possible basic test with the TRA3000 Protocols Shows a list of up to 200 protocols made with the TRA3000 Current protocol Shows the protocol of the last test Service Diagnostic files and info . The diagnostic file has always to be sent to EMC PARTNER in case of service or repair problems.
TRANSIENT3000 6.5 Protocol Management The TRA3000 F-S-D-V-C generates a test report (protocol) via the Webserver and Ethernet port. The protocol can be customized to include users company logo and name in the header. A test sequence (several linked tests) run on TRA3000 creates a sequence protocol that points to the individual test protocols.
TRANSIENT3000 6.5.2 Optimizing Protocol storage All test protocols are stored in the TRA3000 F-S-D-V internal memory, unless the operator chooses otherwise. The operator has the possibility to: Delete all Protocols from TRA3000 F-S-D-V memory. This action is final! It is possible to transfer protocol files from TRA3000 F-S-D-V onto a USB stick. NOTE: the files will be copied to USB and deleted from TRA3000 F-S-D-V.
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TRANSIENT3000 6.5.2.3 Autodelete old Test protocols After pressing F1 Prot key After pressing F6 Settings key If this function is set to “on”, when a test is started, TRA3000 F-S-D-V will check there is enough memory for the new protocol. If there is insufficient memory, test protocols will be deleted starting with the oldest. TRA3000 F-S-D-V only creates sufficient space for the new protocol.
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TRANSIENT3000 Test Company: EMC PARTNER AG Test Operator: Mr. Tester Test Operator: 9-07-2012 Device: TRA3000 Description: Serial Number: 1505 Serial Number: Packet Version: 1.33 Comments: Sequence Setup: testsss.ssu Test Test Kind Start Stop Result Link Number Time Time surge1.sup 11:18:15 11:18:40 PASS No Protocol created: Not enough diskspace! surge1.sup...
7 Maintenance and Servicing 7.1 Maintenance To avoid electrical shock, be sure that the power cord is disconnected before starting maintenance work. EMC PARTNER recommends that the air filter of the ventilator be cleaned from time to time. The cleaning cycle depends on the environmental conditions.
TRANSIENT3000 3. Settings at the oscilloscope Time base 10 to 50 ms, Vertical deflection 5 V / division On the CRO screen, the Burst must be visible. The single spike is not visible because the bandwidth is insufficient. 7.4.2 ESD 1.
TRANSIENT3000 7.5 Calibration of the TRA3000 F-S-D-V-C by EMC PARTNER AG EMC PARTNER calibrate every EXT-TRA3000 F-S-D-V-C in accordance with the calibration chapter within the Basic Standards. Before a TRA3000 F-S-D-V-C is delivered, calibrations are carried out in accordance with the basic documents. All data are within the tolerable tolerances.
8 What must be done following failed operation The TRA3000 generators have many different messages to assist the operator solving possible problems, give information regarding incorrect operation of the TRANSIENT-generator, or to correct an incorrect system configuration. Basically, three different messages can be differentiated: •...
TRANSIENT3000 8.1.2 Error caused by running problem „Generator stopped“ The selected voltage limits have been exceeded during SURGE EUT FAILED: Vpk: xxxxV > xxxxV testing. -Check limits -EUT is defective. During SURGE test, the voltage has fallen below the selected EUT FAILED: Vpk: xxxkV <xxxkV voltage limits: -Check limits...
TRANSIENT3000 8.1.3 Failure based on error at the generator „Hardware error“ Generator malfunctioning Title of the message followed by the information below No high-voltage The voltage of the high voltage source of the TRA3000 F-S-D-V-C cannot be increased. Press any of the front panel buttons. Repeat the test.
EMC PARTNER authorised service companies. List of EXT-TRA3000: EXT-TRA3000 E (ESD) EXT-TRA3000 F (Electrical Fast Transient, Burst) EXT-TRA3000 S (Surge) EXT-TRA3000 D (DIPS) EXT-TRA3000 V ( Vaiac, Variation) EXT-TRA3000 C (Common Mode Disturbance) 8.2.1 Service Flowchart of TRA3000 System:...
TRANSIENT3000 8.2.2 Data Transfer via UBS Stick Rear TRA3000 Front TRA3000 Step 1: Insert the USB stick Step 2: Select Service menu Step 3: Press USB button on the front Step 4: Send the data par email to EMC Partner 8.3 Spare parts list No spare parts are necessary for the TRA3000 F-S-D-V-C.
POWER The operation of the PWR switches can be checked. Follow the instruction shown on the display. EXT-TRA3000 S The correct operation of the coupling pathses can be checked. Follow the instruction shown on the display. EXT-TRA3000 F The correct operation of the coupling pathses can be checked.
TRANSIENT3000 8.4.3 System Reset (Software) A system reset can be performed in 4 different ways: 1. Reset with standby button, without deleting the stored test set-ups - Press the standby button OFF and ON on the front panel - The internal PC will be deactivated and activated - The start up can take approx 15 s.
9 Packaging and Transport 9.1 Packaging If you transport the TRA3000 F-S-D-V-C, pack it in the original shipping box and packing material. ATTENTION! Before shipping make sure TRA3000 F-S-D-V-C, is correct way up and that the shipping box is marked with arrows and or text “THIS WAY UP”. Fitting a pallet also helps to make sure the instrument is correctly shipped.
10 Recycling / Disposal 10.1 RoHS directive 2002/95/EG The TRA3000 F-S-D-V-C generator complies with the directive 2002/95/EG (RoHS - Restriction of certain Hazardous Substances). From December 2005, all EMC Partner products either hand soldered or by machine are produced using lead-free solder.
TRA3000 F-V TRA3000 Version: Electric Fast Transient, IEC 61000-4-4 Ed.2 EFT (4.4kV), 1MHz burst Power supply variation with internal variac up to 6A 104030 TRA3000 S TRA3000 Version: SURGE IEC 61000-4-5 Ed.2 CWG 1.2/50µs (4.1kV), 8/20µs (2.05kA) 104989 TRA3000 S-C TRA3000 Version: SURGE IEC 61000-4-5 Ed.2 CWG 1.2/50µs...
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EMC PARTNER AG 103477 CDN2000A-06-32 Three phase CDN with line voltages L to N/PE=280V and L to L=415V, line current 32A per phase. Automatic coupling path selection for EFT, SURGE and RING controlled by TRA2000, TRA2004, TRA2006, TRA3000 and MIG0603INx with SN > 199. 103695 CDN2000A-06-32 480V 3 phase CDN with line voltages L to N/PE=280V and L to...
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10BAccessories 103643 DIPS100E 100 Ohm resistor for switching time calibration. Can be used with TRA1000, TRA2000, TRA3000, PFS32, PFS63, PFS75. 100 Ohm +/-5%, 1 kW. 103699 DN2000-22-5 One Decoupling Module for IEC 60255-22-5 application. Inductance 20mH, varistor at the auxiliary side 275V, Imax continuous 3A, intermittent use 10mn 5A.
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EMC PARTNER AG 103676 SRC63 18 Unit High rack with 3 phase transformer for 3 phase dips. The rack has enough space for inserting TRA2000 D, TRA3000 D, and PFS63. Minimum configuration: Generator with DIPS circuit and PFS63 103702 SRC75 Extension of PFS75.
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10BAccessories Demand a quote for calibration All calibration reports include detailed measurement datas including oscillogramms. 124/162...
12 Remote Ports 12.1 General 12.1.1 Ethernet port setting on TRA3000 The following steps must be carried out on TRA3000 to remote control from a local PC Press "Main" - three time "Menu" - "Eth." display when "Main" has been display after pressing thee time after pressing "Eth."...
11BRemote Ports 12.1.3 Technical Data of the RS 232C serial port The TRA3000 F-S-D-V-C remote-control option enables remote control of the TRA3000 F-S-D-V-C via the RS-232 serial port. The V.24 serial port uses the data lines TxD and RxD for the information transfer. Baudrate: 1200, 4800, 9600, 19200, 115200 Databits:...
EMC PARTNER AG 12.1.5 Remote Control In this operation mode, the TRA3000 F-S-D-V-C can only be controlled by the external system controller e. g. PC. A reset to the condition "local" can be made from the system controller by sending a "GTL" Command (Go To Local), by turning the power of the generator OFF and ON or by pressing the buttons RUN, Power ON/OFF.
11BRemote Ports Example: VNOM 4000;POL NEG;Rep 10<EOS> 12.2.3 Inquire Commands Inquire commands start TRA3000 F-S-D-V-C transmitting internal data to the system controller. The data consists of two parts: <Inquire commands>=<head>{< >}<?> Instead of the argument, a question mark is used in Inquire Commands. A command contains a maximum of one Inquire Command which must be located at the end of the command.
EMC PARTNER AG 12.3 Remote Control Command set Command TST (TeST) Explanation: set or query the test mode. Arguments: characters IMP1, IMP2, IMP3..., IMP11 Example: TST IMP1 This command must be used at a generator with different wave shapes. Command VNOM (Voltage NOMinal) Set or query V-peak [in V] Argument: Integer...
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11BRemote Ports Command TRIG (TRIGger) Explanation: Set or query Trigger Mode . Argument: Characters AUTO, MAN Example: TRIG MAN TRIG? Answer: MAN Command SYF (SYncro Frequency) Explanation: Set or query Syncro Frequency ( fundamental frequency). Argument: Characters F1 correspond 16 Hz F2 corresponds 40 Hz F3 corresponds 50 Hz F4 corresponds 60 Hz...
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EMC PARTNER AG Command EUT (EUT failed action) Explanation: Set or query Action if EUT failed. Argument: Characters Example: IMAX 500; EUT Command VMAX (Voltage MAX) Explanation: Set or query EUT failed Limit, Surge Voltage max. [in V]. Argument: Integer 0..9999 Example: VMAX 600 ;VMIN 300;EUT...
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11BRemote Ports Command STOP (STOP run) Explanation: Interrupts the Run-Mode. No query possible. Run-Mode can be recognised by the command ST?.. Argument: no argument Example: START Answer: R (Generator is in Run-Mode) STOP Answer: S (Generator is in standby-Mode) Command STRT (STaRT run) Explanation: Start of the Run-Mode.
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EMC PARTNER AG Command ST (generator STatus) Explanation: query of Generator Status . Argument: no argument Answer: Characters have the following meanings: S : Standby B : Busy (e.g. during charging process) R : Run-Mode Example: START Answer: R (Generator in Run-Mode) STOP Answer: S (Generator in Standby-Mode)
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11BRemote Ports Command LC (Last Coupling) Explanation: query of the current coupling paths. Only with external automatic CDN relevant Argument: no argument Answer: Characters IMP-OUT, L-N, L-PE, N-PE Example: Answer: IMP-OUT Command VPK (Voltage PeaK) Explanation: query of the Surge voltage peak measurement [in V] of the last pulse. Argument: no argument Answer:...
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EMC PARTNER AG Command REN (REmote Enable) Explanation: change-over into Remote Control Mode. No query possible Argument: no argument Command GTL (Go To Local) Explanation: change-over into Local Mode. (manipulation from the TRA front panel) No query possible Argument: no argument Command E (Error number) Explanation: query of Remote Error-Code.
11BRemote Ports 12.4 Overview of TRA3000 F-S-D-V-C Commands TRANSIENT-3000 Remote Control Commands - v1.00 – 22/02/2010 ===================================================== For each parameter referred by a string in menu, it is possible to give the string as command parameter, without case sensitivity. Type of argument Valid in „run mode“...
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EMC PARTNER AG Number of Periods or Dip Duration (in msec) .xx. Integer Repetition (in sec) .xx. Integer Test-Time (in sec) .xx. Integer TRIG Trigger Mode .xx. Auto,Man 0=“< 1 Period”, 1=“> 1 Period”, 2=“Option 3.2” .xx. Integer or string High-Z at 0% .xx.
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11BRemote Ports CNP3 CDN-3phase: Coupling to N,PE .xx. On,Off COAL CDN-3phase: Coupling to L1,L2,L3,N,PE .xx. On,Off SURGE “Impulse-Out”, “EUT-Power”, “CDN-3phase” .xx. String EUT-Power: 2xVpeak for L-PE, N-PE .xx. On,Off EUT-Power: Coupling to L-N .xx. On,Off EUT-Power: Coupling to L-PE .xx. On,Off EUT-Power: Coupling to N-PE .xx.
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EMC PARTNER AG Ramps: Ramp Kind .xx. N,V,S,P,F,D,B,E N: No ramp V: V-Peak / V-Charge / Level F: Spike Freq D: Burst Dur. / Duration S: Syncro Deg P: Polarity B: Dip Begin E: Dip End RAST EFT,ESD,SURGE,DIP: Ramp Start (not for polarity).xx. Integer/float RASP EFT,ESD,SURGE,DIP: Ramp Stop (not for polarity) .xx.
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11BRemote Ports Power Voltage RMS (in V, Integer) .x.x Power Current RMS (in A, Real) .x.x "Remote Mode" Control: Identify System and Version xx.. Identify System and Version=ID xx.. Full System Name xx.. Go to Remote Mode x.x. Go to Local Mode ..x.
EMC PARTNER AG 12.5 Software "GENECS" for TRA3000 F-S-D-V-C Remote Control The GENECS software delivered on a CD (the CD can be found in the cover of the calibration report binder), can be used to control the TRA3000 F-S-D-V-C via the Ethernet port. 12.5.1 Setup GENECS See instruction on the CD.
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11BRemote Ports All Generators of EMCP can be loaded and demonstrated. 142/162...
13 Appendix and Corrections 13.1 Appendix 13.1.1 Definition of the EFT Waveform 300ms 15ms Burst 50ns+-30% Abhängig von der Prüfspannung 5ns+-30% depends on spike frequency a) Spannungsform gemessen an 50 Ohm b) Burst Prüfsequenz Waveform measured at 50 Ohm Burst test sequence IEC 61000-4-4-Ed.2 specifies a verification of the waveform at 1000 Ohm 50 Ohm termination 50 Ohm Abschluss...
12BAppendix and Corrections 13.1.2 Definition of the ESD Waveform IEC 61000-4-2 Ed.2 Level Test Peak Amplitude Amplitude Current peak voltage current kV+-5% 60 ns A+-15% 30ns A+-30% A+-30% 22,5 It is only possible to check the impulse current by using very expensive measuring equipment. The price of such an instrument today lies at approx.
EMC PARTNER AG 13.1.3 Definition of the SURGE Waveform Voltage at no load Spannung offener Kreis CWG Combination Wave Generator 100% high ohmic value hochohmig 1,2µs±30% 50µs±20% 100% niederohmig low ohmic value 8µs±20% 20µs±20% Current at short circuit Strom im Kurzschluss With this information the SURGE circuit of the TRA3000 F-S-D-V-C can be easily verified.
12BAppendix and Corrections 13.1.4 DIPS Specification Test levels DIPS Prüflevel : Spannungsunterbrüche Test Level Voltage Duration % U T Dip/int (in period) % U T 0.5* Test Level 70% Dip 30% In addition to the data showed in the figure, such as test levels, duration of the interruption, transition time, etc., the inrush current must be tested.
EMC PARTNER AG 13.1.5 VARIATION Specification IEC 61000-4-11 Ed.1 Prüflevel : Spannungsvariation Test levels Voltage variation VoltageTest Time for Time at Time for Level decreasing reduced increasing Voltage voltage voltage 2 s ± 20 % 1 s ± 20 % 2 s ±...
EMC PARTNER AG 13.2 Correction 13.2.1 Declaration of conformity to the EMC directive 2004/108/EC see appendix at the end of this documents. 13.2.2 Declaration of conformity to the LV directive 2006/95/EC see appendix at the end of this documents. 13.2.3 Declaration of conformity to the Basic Standards see appendix at the end of this documents.
14 Glossary Wherever possible, definitions in accordance with IEC 50 (IEV 161) are used. Equipment under Test French abbreviation of EUT EMV = EMC = CEM Electro Magnetic Compatibility German:Elektromagnetische Verträglichkeit French: compatibilité elctromagnétique Hybrid pulse Voltage at no load 1.2 / 50 µs and current at short circuit 8 / 20µs. Definition in IEC 61000-4-5 used for Surge Combination wave Generator.
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13BGlossary Used symbols: Direct current Alternating current Three phase alternating current Earth (ground) terminal Protective conductor terminal IEC 417, No. 5019 Caution, risk of electric shock ISO 3864, No. B.3.6 Caution (refer to accompanying documents) ISO 3864, No. B.3.1 152/162...
15 Index Control Indication and LED colours Technical Data control keys Operation panel Air discharge Control panel Attention refer to manual 32, 34, 36, 45, 51 Control part Attention refer to manual (45) Control Panel Front of the TRA3000 F-S-D-V-C Coupling network Coupling path Coupling-Decoupling Network...
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14BIndex Air Discharge 74, 91 Measuring Circuit Contact Discharge 74, 91 Measuring circuits Editing ESD test set-up Technical Data (BNC-Connectors) Ramps Mechanical dimension Run Mode Mechanical structure source 19" Insert version Tecnical data Standard ESD characteristics With military box ESD fault Menu Ethernet Ramp...
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EMC PARTNER AG Precautionary measure Safety Standards Test self Firing test set-up for table top equipment Seminars Timeout Separation signs: Trigger output for oscilloscope (13) Service, Repair Triggering Signalling the EMC test type (20) External Measuring equipment Single phase power output Typeplate Spike Frequency Ramp Spike Rate...
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Declaration of Conformity to Standards The EMC Tester Type: TRA3000 F-S-D-V-C complies with the following standards: IEC/EN 61000-4-4 Ed.2 IEC/EN 61000-4-2 Ed.2 SURGE IEC/EN 61000-4-5 Ed.2 a.c. MF IEC/EN 61000-4-8 Ed.2 with antenna Surge MF IEC/EN 61000-4-5 Ed.1 with antenna DIPS and INTERRUPTION on a.c.
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Manufacturer Declaration Of Conformity LV Directive 2006/95/EC; The EMC Tester Type: TRA3000 F-S-D-V-C is designed and manufactured complying with the following harmonised standards: Harmonised: EN 61010-1: 2010 international IEC 61010-1: 2010 in accordance with the regulation of LV - directive of the members states 2006/95/EC EMC PARTNER authorised representative established within the EC Community H+H High Voltage Technology GmbH...
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Manufacturer Declaration Of Conformity EMC Directive 2004/108/EC The EMC Tester Type: TRA3000 F-S-D-V-C has been tested in accordance with the following standards: harmonised: EN 61000-6-3: 2007 EN 61326: 2006 international IEC 61000-6-3 IEC 61326-1 Fulfilling the directions of the EMC - Directive 2004/108/EC EMC PARTNER authorised representative established within the EC Community H+H High Voltage Technology GmbH...
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