Page 1 Machine Tools HMC Maintenance (HP5100)
Page 2: Table Of Contents
HP5100 HP51MTE87 Contents Alarm Alarm Name Page number 2001 OP Emg. Stop PB or LS Off 2002 Main Spindle Servo Alarm 2003 Circuit Protector Trip 2004 Hyd. Pump Motor Overload 2005 Hyd. Pressure Down Alarm 2009 ATC Servo or Inverter Alarm 2010 Spindle Tool Unclamp Cmd.
Page 3: Table Of Contents
HP5100 HP51MTE87 Alarm Alarm Name Page number 2085 APC Set-Up Location S/W Unpush 2086 APC OP Manual Mode 2090 Table Or Pallet Clamp Alarm 2094 Chip or Screw Conveyor Alarm 2107 Operator’s Door Open 2118 Operator’s Door Open Alarm 2120...
Page 4 HP5100 HP51MTE87 2001 OP Emg. Stop PB or LS Off Either the Emergency Stop Push Button Switch has been pressed on the Status operation panel, or more than one of Emergency Stop Axis Limit Switches of each axis have been activated.
Page 5 HP5100 HP51MTE87 Connector Numbering Signal Address Symbol I/O Status (Pin) Tube -SB1,124,SEMG, Emergency X8.4 Input Module SL1,2,3,12A,13A, T/Block(31) Stop ESP.M Slot 02 15ª Machine X32.4 Distributed I/O -SB11 XC56A(A04) SB11 Ready MRD.M Module A OP Emg. Stop PB or LS Off...
Page 6: Main Spindle Servo Alarm
HP5100 HP51MTE87 2002 Main Spindle Servo Alarm Status The Alarm shows on the Main Spindle Drive Unit ① Main Spindle Drive Unit troubled Cause ② The Spindle Motor, power cable, or signal cable troubled Check the Alarm number appearing in the Main Spindle Drive Unit on ①...
Page 7 HP5100 HP51MTE87 Main Spindle Servo Alarm Address Symbol Coil Comment A0.1 2002 Main Spindle Servo Alarm F45.0 ALMA Spindle Alarm R652.7 ARST Alarm Reset...
Page 8: Circuit Protector Trip
HP5100 HP51MTE87 2003 Circuit Protector Trip Status Circuit Protect has been activated in the electrical cabinet. ① Circuit Protect has been activated. (Detection of abnormal electric Cause current) ② Control power faulty ③ Circuit protect faulty ① Find the reason for tripping the Circuit Protector.
Page 9 HP5100 HP51MTE87 Address Symbol Coil Comment A0.2 2003 Circuit Protector Trip R652.7 ARST Alarm Reset X2.3 TRIP.M Emergency Stop Input Module(AID32E) :Slot Input M odule(AID 32E ) : S lot 7 X2.3 (TRIP.M) X2.3 (T R IP .M ) TR IP...
Page 10: Hyd. Pump Motor Overload
HP5100 HP51MTE87 2004 Hyd. Pump Motor Overload Status Overcurrent detected in the Hyd. Pump Motor. ① Burnout of the Hyd. Pump Motor or power Cable Cause ② Fault in the Load Setting value of the Overcurrent Detecting circuit breaker or the Circuit Breaker itself ①...
Page 11 HP5100 HP51MTE87 In p ut M od u le(AID32E ) : Slo t 7 Input Module(AID32E) : Slot7 X 2.1 (HO L.M ) X2.1 (HOL.M) XJ411 (32) -Q M 31 H yd. P um p M otor(M ain) HO LA -Q M 32 H yd.
Page 12: Hyd. Pressure Down Alarm
HP5100 HP51MTE87 2005 Hyd. Pressure Down Alarm The Hyd. Pressure Switch has been activated because the pressure in the Status Hyd. Power Unit has fallen below the Hyd. Pressure Switch set point. ① Hyd. Power Unit malfunction, or the oil pressure has fallen below 20 Cause kg/㎠.
Page 13 HP5100 HP51MTE87 Hyd. Pump On Check Time Hyd. Pressure OK Hyd. Pressure Check Time (Main) Address Symbol Coil Comment A0.0 2001 OP Emg. Stop PB or LS Off A0.1 2002 Main Spindle Servo Alarm A0.2 2003 Circuit Protector Trip A0.3...
Page 14 HP5100 HP51MTE87 Address Symbol Coil Comment R440.2 TMB99 Hyd. Pressure Check Time (Fixture) R441.2 KMB107 Hyd. Pressure D-Time Initial R625.3 TMB20 Hyd. Motor On Check Time Delay R629.2 KMB51 Hyd. Pressure Check Time (Main) R630.0 MRYA Aux. Machine Ready R630.3 HPOK Hyd.
Page 15: Atc Servo Or Inverter Alarm
HP5100 HP51MTE87 2009 ATC Servo or Inverter Alarm Status The alarm shows on the inverter of the Servo Motor driving the ATC ① Servo Motor Inverter troubled Cause ② Servo Motor or Connection cable troubled Refer to the Servo Motor Manual and Repair troubled part or replace with Solution new ones.☞...
Page 16: Spindle Tool Unclamp Cmd. Fault
HP5100 HP51MTE87 2010 Spindle Tool Unclamp Cmd. Fault The clamp/unclamp command signal in the spindle tool during M06 Status troubled. The tool clamp command signal is confirmed before the unclamp command signal. ① Fault in the unclamp command signal from ATC servo amp.
Page 17 HP5100 HP51MTE87 Spindle Tool Unclamp Cmd. Fault Tool Clamp Command Fault Tool Clamp Command Fault Tool Clamp Command Fault Address Symbol Coil Comment A1.1 2010 Spindle Tool Unclamp Cmd. Fault K7.6 KATC ATC Not Used R652.7 ARST Alarm Reset R0705.5...
Page 18: Spindle Tool Unclamp Alarm
HP5100 HP51MTE87 2015 Spindle Tool Unclamp Alarm The Spindle Tool Clamp Detection Switch in the Spindle Tool Clamp Status Status (Spindle Tool Unclamp Output Off) is off, or the Spindle Tool Unclamp Detection Switch is On ① Fault in the adjustment of the Spindle Tool Clamp Detection Switch or...
Page 19 HP5100 HP51MTE87 Address Symbol Coil Comment A1.6 A1.6 Spindle Tool Unclamp Alarm R652.7 ARST Alarm Reset R841.2 SPTCLF Spindle Tool Clamp Flag X6.4 TCL.M Spindle Tool Clamp X6.5 TUCL.M Spindle Tool Unclamp...
Page 20: Coolant & Lub. Pump Overload
HP5100 HP51MTE87 2020 Coolant & Lub. Pump Overload Status Overcurrent detected in the coolant or lubricant Pump Motor. ① Burnout of the coolant or lubricant Pump Motor or power cable Cause ② Fault in the Overcurrent detecting Circuit Breaker Load settting value , or the circuit breaker itself ①...
Page 21 HP5100 HP51MTE87 Address Symbol Coil Comment A2.3 2020 Coolant & Lub. Pump Overload R652.7 ARST Alarm Reset X2.2 MOL.M Coolant & Lub. Pump Overload Input Module(AID32E) : Slot 7 Input Module(AID32E) : Slot 7 X2.2 (MOL.M) X2.2 (MOL.M) XJ411 (48) -QM10 Spindle&Y-Axis Servo Fan motor...
Page 22 HP5100 HP51MTE87...
Page 23 HP5100 HP51MTE87 (Reference) Servo ATC Recovery 1) ATC Structure -. Magazine Servo Motor With Brake -. Reduction Gear -. Tool Pot Guide & Clamp Device Changer Arm Home Position Detection Proximity S/W Unique Tool Locking Device Air Cylinder Spline Shaft...
Page 24 HP5100 HP51MTE87 2) ATC Main Sequence Initial Condition Changer Arm Arm & Servo Home Position X8.7 (SX53) CAHP.M ① 2nd Reference Point & M19 X7.0 (SX5A) WPSS.M ② Pot Spindle Si X7.2 (SD32) WPCL.M ③ & Clamp Forward Arm Pin Release X15.5 (SD56) ATAR.M...
Page 25 HP5100 HP51MTE87 3) Trouble Shooting (1) Operating the Maintenance screen (ATC manual operation) Select "JOG” Mode on the Main O.P. ① Press the“CUSTOM” Key. ② The“CUSTOM WINDOW”sceen appears. ☞ ③ Press the“MANUAL”Function Key. ☞ The ATC, APC Manual screen appears.
Page 26 HP5100 HP51MTE87 Press“ATCON". ④ The“ATC MANUAL MODE”is ☞...
Page 27 HP5100 HP51MTE87 ☞ Step Selecting method: Use the cursor keys to move the cursor up and down on the Main O.P, and select. Manual operation: After selecting the designated command and pushing Cycle Start, the ⑤ step operates and is completed when an "*" appears in the "status" space on the right.
Page 28 HP5100 HP51MTE87 ☞In case of alarm, when the changer arm home dog is deflected or even if the position is normal, observe inside the Cam to see if the Turret Can Follower Bearing is positioned on the Cam's Center area. Since this area is very small, it is convenient to use a mirror and worklight.
Page 29 HP5100 HP51MTE87 (2) -1 Case “A” ① Press the "MODE" Key once on the Servo Drive start screen [r 0000] ② Press the "DOWN" Key once on the [rd-oFF] screen ③ Press the "SET" Key for five seconds on the [Or9.S--] screen.
Page 30 HP5100 HP51MTE87 (2)-2 Case “B” ① Press the MODE Key once and the "DOWN" Key four times on the Servo Drive start screen[r 0000] to display the [JOG run]. Press the "SET" Key once to display the [Jr.0000]. ② Appropriately use the "UP/DOWN" Key (which...
Page 31 HP5100 HP51MTE87 3) Ordinarily, ATC related trouble shooting that could possibly occur during ordinary arm driving Case Status Power interruption before unclamp or after clamp, emergency situation Power interruption during arm driving after unclamp and before clamp, or emergency situation...
Page 32 HP5100 HP51MTE87 (2)-4 Case “2” ① Power ON à Machine Ready operation ② Maintenance Mode On ③ With the reverse step operation, returns to arm home position ① ☞ Remove all the tools clamped to the changer arm and reverse operate. At ②...
Page 33 HP5100 HP51MTE87 (2)-5 Case “3” (Machine is Jammed) Trouble Shooting Process Case Tool Data Status D450≠D452 Cannot pull out tools after Unclamping. Cannot rotate Changer Arm because it is jammed in D450=D452 tools after Clamping. Case “3” ☞ It is very important to distinguish the two states, and it is accurate to determine using the position of the changer arm home position dog.
Page 34 HP5100 HP51MTE87 ③ Distinguish the occurred situations and perform the trouble shooting. (Refer to the next page) Case Tool Data Status ▪ If the Changer Arm falls out easily during Reverse Step Control, return it to the Cam Home Position and execute the next step.
Page 35 HP5100 HP51MTE87 If the tool had not fallen due to weak Kicking, send the Arm to its home position. ⓑ Carefully hit with a rubber hammer and repeat the manual unclamping process to pull out the tool. After completion, it is recommended to reset the tool push amount.
Page 36 HP5100 HP51MTE87 Send each Axis to the Tool Change Position. ③ ☞ -Axis: X, Y, Z Axis: 2nd reference point (G91 G30 X0. Y0. Z0.) Execute Spindle Orientation. ④ M19; ☞ Confirm the Pot number of the tool missing rom the Tool Magazine and call the tool.
Page 37 HP5100 HP51MTE87 to“0, then use MPG to move the X and Y Axes and check Centering. Do not use Keep Relay K7.6 “0” ☞ → When Centering is microadjuste d, enter the coordinates into the X, Y Axis 2nd ②...
Page 38: Air Pressure Down Alarm
HP5100 HP51MTE87 2021 Air Pressure Down Alarm The Air Pressure Switch has been activated because the pressure in the Status Air Equipment for Tool Change has fallen below the Air Pressure Switch set point. The factory air pressure has fallen below standard (below 4kg).
Page 39 HP5100 HP51MTE87 Address Symbol Coil Comment A2.4 2021 Air Pressure Down Alarm F0.6 Servo Ready K5.1 KAPRS Air Pressure S/W Not Used R629.0 TMB49 Air Pressure Check Time R652.7 ARST Alarm Reset X3.1 APRS.M Air Pressure Check Y1.5 PAIR.R Pallet Air For Table...
Page 40: M06 Command Overtime Alarm
HP5100 HP51MTE87 2023 M06 Command Overtime Alarm Status The Tool Change Command(M06) could not be completed within 5 seconds. This is generally an alarm set off when the Changer Arm and Tool jam Cause during Tool Change. This is generally an alarm set off when the Changer Arm and Tool jam Solution during Tool Change.
Page 41 HP5100 HP51MTE87 (1) Recovery Process for when the Changer Arm has stopped during Spindle Tool Clamp Status 1) In Emergency Stop status, or in Power Off status, remove the stop cause and turn the machine on to Ready mode. 2) Select "JOG" mode from the main operation panel.
Page 42 HP5100 HP51MTE87 6) Move the cursor keys to choose "ATC ARM REVERSE STEP,”and repeatedly press the main operation panel's cycle start button to move the Changer Arm to Home Position. 7) Repeatedly press the main operation panel's Cycle Start button to move the Changer Arm to Home position, where it no longer moves.
Page 43 HP5100 HP51MTE87 10) Press (in order)“SYSTEM” => PMC => PMC DATA => G.DATA, confirm the tool numbers of the Spindle and Standby Port from D450, D452, and reset. D450 : Spindle tool number D452 : Standby port tool number 11) When each axis is returned to its reference point, the ATC breakage recovery...
Page 44 HP5100 HP51MTE87 Address Symbol Coil Comment A2.6 2023 M06 Command Overtime Alarm A4.3 2036 T-Code Command Illegal Pos. A4.4 2037 M06 Command Illegal Pos. A9.4 2077 Wait.Pot & Spdl Tool Data Zero A9.5 2078 ATC Op Manual Mode F0.5 Cycle Start F218.5...
Page 45: Magazine Rotation Or Matrix Illegal Position Alarm
HP5100 HP51MTE87 Magazine Rotation or Matrix Illegal Position Alarm 2036 (Check Condition for T-code Command (M6INPA,TFINP)) Tool Change was attempted in a different position from the default Status position. Faulty adjustment of the switch that confirms the default position of ①...
Page 46 HP5100 HP51MTE87 (Reference) DGN (Diagnostic) Check Process 1) Finding the DGN (1) Press the "SYSTEM" key from the right side of the Main operation panel CRT. ▪ The following will appear in the Soft Key space below the CRT. 〔PARAM〕〔DGNOS〕〔PMC〕〔SYSTEM〕〔(OPRT)〕...
Page 47 HP5100 HP51MTE87 Magazine Rotation or Matrix Illegal Position Alarm (Check Condition For T-code Command (M6INPA, TFINP)) Address Symbol Coil Comment A4.3 2036 T-code Command Illegal Pos. F212.4 TMN-FM ATC Manual Mode From Matrix F218.5 MTC-FM Man Tool Pot Call From Matrix F218.6...
Page 48 HP5100 HP51MTE87 Address Symbol Coil Comment R708.2 STSECH Spindle Tool Search R710.1 WPTZER Wait. Pot Tool Data Zero R749.6 ATCAUT ATC Mag. Auto Mode R842.1 ATCALM ATC Alarm R2401.5 RTCCMF Re-change T-code Command Flag R2408.6 MAG.1F Mag.1 Flag R2408.7 MAG.2F Mag.2f...
Page 49: M06 Command Illegal Pos
HP5100 HP51MTE87 2037 M06 Command Illegal Pos. There is an error in reading the Waiting Port Tool number. Status Problems with the ATC Initial Position (X, Y, Z Axis returned to 2nd reference point) and the Changer Arm Location The tool is not detected by the Waiting Port. (PMC Parameter D452) ①...
Page 50 HP5100 HP51MTE87 M06 Command Illegal Pos. Address Symbol Coil Comment A4.4 2037 M06 Command Illegal Pos. F212.4 TMN-FM ATC Manual Mode From Matrix F218.5 MTC-FM Man Tool Pot Call From Matrix F218.6 MTR-FM Man Tool Pot Return From Matrix K6.0...
Page 51: Apc Overtime Alarm
HP5100 HP51MTE87 2041 APC Overtime Alarm The M60(pallet Change) or M61(APC Unload), M62(APC Load) commands Status could not be completed within 30 seconds. Faulty adjustment of each sequence's process completion detection Cause switch, or disorder in the process Solenoid Valve, connection cable, or other related parts.
Page 52 HP5100 HP51MTE87 Pallet Change Sequence ☞ START (M60 Command) ▶ Return to Y,Z-Axis 2 reference point ① Y,Z-Axis 2nd Ref. Position Program : G00 G91 G30 Y0. Z0.; ▶ Executing Return to X,Y,Z-Axis 2 Y,Z-Axis 2nd reference Ref. POS.？ point Program : G00 G91 G30 Y0.
Page 53 HP5100 HP51MTE87 Pallet 1 Position？ GO TO Output Signal : Y39.0 PCW.R -KAR73/-YV73 ⑤ APC Arm 180 CW Rotation Completion Signal : X11.2 PNO2.M -SX76 APC Arm 180 CW Rot. ★ 2127 APC Changer 180CW/180CCW Alarm End？ Verification Signal : X11.2 PNO2.M...
Page 54: M61 / M62 Command Illegal Position
HP5100 HP51MTE87 2042 M61 / M62 Command Illegal Position The M61 or M62 command was given in a condition other than the APC Status initial condition. Faulty adjustment of the APC intial condition detection switch ① Cause ② Fault in the detection Switch, connection cable, or related parts Faulty adjustment of the APC initial condition detection switch ①...
Page 55 HP5100 HP51MTE87 M60 Illegal Pos. Check Time Address Symbol Coil Comment A5.1 2042 M61/M62 Command Illegal Pos. K7.7 KAPC APC Not Used R629.6 TMB55 M60 Illegal Pos. Check Time A5.1 2042 M61/M62 Command Illegal Pos. A9.0 2073 Pallet Or Table Cl/Unclamp SW Al A10.3...
Page 56 HP5100 HP51MTE87 Address Symbol Coil Comment R757.2 APCINP APC Initial Position R760.0 M61CD Pallet1 Load Command R761.0 M62CD Pallet2 Load Command R762.0 M61MEN M61 Finish R762.1 M62MEN M62 Finish R1011.2 PDTB.MR Pallet Detection In Buffer R1420.7 PMGSEL PMG Operation Selected R1420.7...
Page 57 HP5100 HP51MTE87 For the Table Clamp, change the B Axis reference point by about 0.5 degrees so that it ☞ rests where the Curvic Coupling does not normally sit, execute Tool Clamp, and verify the DGN. At this point both switches must be turned off.
Page 58: Atc Door Open
HP5100 HP51MTE87 2048 ATC Door Open Status The ATC Door is open The ATC Door is open. ① Cause Faulty adjustment of the ATC Door Close Check Reed Switch ② ③ Fault in the ATC Door Close Detection Switch or related parts Manully operate the ATC, or command“M222”(ATC Door Close) in MDI...
Page 59 HP5100 HP51MTE87 ATC Door Open Alarm ATC Door Open Alarm D-time Address Symbol Coil Comment A5.7 2048 ATC Door Open Alarm A20.2 2163 ATC Door Open/Close Alarm K7.6 KATC ATC Not Used K10.3 KATCDR ATC Door Not Used R628.4 TMB45 ATC Door Open Alarm D-time R635.7...
Page 60 HP5100 HP51MTE87 Address Symbol Coil Comment R2409.0 M06CDF M06 Command Flag R2410.7 2081F R4005.3 TMB45B ATC Door Open Alarm In Matrix X8.1 ATDC.M ATC Door Close (Reference) Operating the Maintenance screen (ATC manual operation) Select the "JOG" Mode from the Main O.P.
Page 61 HP5100 HP51MTE87 ☞ Choosing a Step: Use the cursor keys to move the cursor up and down on the Main O.P and select. Manual operation Select ⑤ appropriate command Push Cycle Start button to begin the corresponding Step. The process is complete when an "*"...
Page 62: Lub. Level Low Or Pressure Down
HP5100 HP51MTE87 2050 Lub. Level Low or Pressure Down There is not enough lubricant in the lubricant tank connected to the Status various Guide Ways or Ball Screw and Bearing, the pressure does not rise to the standard level(15Kg/㎠) even after the lubricant motor is activated, or the pressure did not fall within ten seconds of rising.
Page 63 HP5100 HP51MTE87 Lub.Level Low Or Pressure Down Lub.Pressure Alarm Address Symbol Coil Comment A6.1 2050 Lub.Level Low Or Pressure Down R620.0 TM01 Guideway Lub.Motor On Time R623.3 TMB4 Lub.Pressure Check D-time R652.7 ARST Alarm Reset R652.7 ARST Alarm Reset R691.0...
Page 64: Oil Cooling Unit Alarm
HP5100 HP51MTE87 2051 Oil cooling Unit Alarm Status There is a problem with the Oil Cooling Unit, which cools the Main Spindle. Cause Fault in the Oil Cooling Unit Refer to the Oil Cooling Unit Manual to find the meanings and measures for Solution each Alarm, and take necessary measures.
Page 65 HP5100 HP51MTE87 1) There is a problem, but no alarm is activated Status Cause Solution It does not ① There is no main power, or the • Check the wiring to see if function at all. electric connection of the power...
Page 66 HP5100 HP51MTE87 Status Cause Solution less）is operating. temperature is above 0℃. ⑤ Mode 9 is set at 10%. • Reset to a more approrpriate operation mode. Status Cause Solution ① There is blockage near the • Remove the blockage. absorption pipe or exhaust pipe.
Page 67 HP5100 HP51MTE87 signals and connections has been changed for 【64】, 【67】in the 7 series. See details in the "Using Previous Models" section at the end of the guide.
Page 68 HP5100 HP51MTE87 2) When an alarm is activated (To release Alarm, turn off the power and turn it back on.) Alarm Alarm Status Cause Solution Code Level Overheating the In the case of AKZ Check if the oil pressure circuit is ①...
Page 69 HP5100 HP51MTE87 Alarm Alarm Status Cause Solution Code Level ① Overload due to viscous Use oil that has 4~200 mm2/s oil use. viscosity in the permitted temperature range. ② Pump motor electric Check if the power electric current increased pressure is lower than the usage...
Page 70 HP5100 HP51MTE87 Alarm Alarm Status Cause Solution Code Level temperature 35 , Oil ability. Check to see if the oil ℃ temperature 35 ). con's cooling ability exceeds the ℃ exothermic amount. ④ Temperature cannot be Use a proper mode (When the...
Page 71 HP5100 HP51MTE87 Alarm Alarm Status Cause Solution Code Level temperature invertor computer. control CPUs Disorder of the Disconnection or short Check the wiring of the ① Electric Field circuiting of the Electric thermister. Field Box temperature temperature thermister thermister Disorder of the ①...
Page 72 HP5100 HP51MTE87 Alarm Alarm Status Cause Solution Code Level Above ① he temperature being Check the Warning setting. permitted watched has exceeded temperature the preset permitted range range.(Not a problem Warning 1 with the oil cone.) Above permitted temperature range...
Page 73: Filter Change Alarm For Tsc Unit
HP5100 HP51MTE87 2052 Filter Change Alarm For TSC Unit Alarm indicating that the high-pressure coolant equipment(TSC) Filter is Status clogged and needs to be replaced The high -pressure coolant equipment(TSC) Filter is clogged. ① Cause ② Fault in the Filter clog detection sensor or parts related to the connection cable to the electrical cabinet terminal block.
Page 74: Spindle Tool Cl/Uncl Overtime Alarm
HP5100 HP51MTE87 2060 Spindle Tool CL/UNCL Overtime Alarm The Spindle Tool Unclamp Cylinder Location Detection Switch has been Status set differently from the command signal for more than ten seconds. Faulty adjustment of the location detection Switch ① Cause Problems with cables or related parts ②...
Page 75 HP5100 HP51MTE87 Spindle Tool CL/UNCL Overtime Alarm Spindle Tool CL/UNCL Check Time Address Symbol Coil Comment A1.6 2015 Spindle Tool Unclamp Alarm A7.3 2060 Spindle Tool Cl/Uncl Overtime Alarm F0.6 Servo Ready R626.5 TMB30 Spindle Clamp/Unclamp Check Time R652.7 ARST Alarm Reset X6.4...
Page 76: Atc Arm Pin Alarm
HP5100 HP51MTE87 2063 ATC Arm Pin Alarm The Tool Change command (M06) has been given without the ATC Arm Status Pin being released, or the ATC Arm Pin Location Detection Sensor has been set differently from the command signal for more than 3 seconds.
Page 77 HP5100 HP51MTE87 ATC Arm Pin Alarm ATC Arm Pin Alarm Check Time Address Symbol Coil Comment A7.6 2063 ATC Arm Pin Alarm F0.6 Servo Ready K7.6 KATC ATC Not Used K61.1 KATCSV ATC Used Servo R443.1 TMB122 ATC Arm Pin Alarm Check Time R600.3...
Page 78: Waiting Tool Pot Spindle/Magazine Side Alarm
HP5100 HP51MTE87 2064 Waiting Tool Pot Spindle/Magazine Side Alarm The Waiting Port Location Detection Switch has been set differently from Status the command signal for more than 15 seconds. Faulty adjustment of the location detection Switch ① Cause Problems with cables or parts ②...
Page 79 HP5100 HP51MTE87 Waiting Tool Waiting Pot Magazine Magazine Side Spindle Pocket Detect Waiting Tool POT SPD/MAG Side Alarm Waiting Tool POT Check Time...
Page 80 HP5100 HP51MTE87 Address Symbol Coil Comment A7.7 2064 Waiting Tool Pot SPD/MAG Side AL F0.6 ATC Not Used K6.0 KMATRX Matrix Tool Magazine is Used K7.6 KATC ATC Not Used R627.1 TMB34 Waiting Tool Pot Check Time R652.7 ARST Alarm Reset R2410.7...
Page 81: Changer Arm Position Check Alarm
HP5100 HP51MTE87 2065 Changer Arm Position Check Alarm When the ATC Arm was in its Home Position, there was no Servo Home Status Position signal from the Home Position Detection Switch or the Servo Motor Faulty adjustment of the ATC Home Position Check Detection Switch or ①...
Page 82 HP5100 HP51MTE87 ☞In case of alarm, when the changer arm home dog is deflected or even if the position is normal, observe inside the Cam to see if the Turret Can Follower Bearing is positioned on the Cam's Center area. Since this area is very small, it is convenient to use a mirror and worklight.
Page 83 HP5100 HP51MTE87 (1) Case “A” ① Press the "MODE" Key once on the Servo Drive start screen [r 0000] ② Press the "DOWN" Key once on the [rd-oFF] screen ③ Press the "SET" Key for five seconds on the [Or9.S--] screen. The letters will blink, then complete Servo Origin Initialization.
Page 84 HP5100 HP51MTE87 (2) Case “B” ① Press the MODE Key once and the "DOWN" Key four times on the Servo Drive start screen[r 0000] to display the [JOG run]. Press the "SET" Key once to display the [Jr.0000]. ② Appropriately use the "UP/DOWN" Key (which...
Page 85: Pallet Or Table Cl/Uncl Switch Alarm
HP5100 HP51MTE87 2073 Pallet or Table CL/UNCL Switch Alarm The Pallet or Table Location Detection Switch doest not correspond to the Status command signal. Faulty adjustment of the location de tection switch ① Cause The Table Angle Index Use Curvic Coupling is not in its correct position ②...
Page 86 HP5100 HP51MTE87 (Reference) Adjusting the hydraulic pressure and Switch of the Table and Pallet 1) Pallet Clamp / Unclamp Check Pallet Clamp Adjusted Pressure: 35kg/ ① ㎤ Pallet Unclamp Adjusted Pressure: 8kg/ ② ㎤ 2) Table Clamp / Unclamp Check In case of the Table Clamp, change the B Axis reference point about 0.5...
Page 87 HP5100 HP51MTE87 Angle Pallet or Table CL/UNCL Switch Alarm Lub.Pressure Alarm...
Page 88 HP5100 HP51MTE87 Address Symbol Coil Comment A9.0 2073 Pallet or Table CL/UNCL Switch Alarm F0.6 Servo Ready K7.5 K4THA 4th-Axis Not Used R626.4 TMB29 B-Axis (Table) CL/UNCL Check Time R652.7 ARST Alarm Reset K8.5 KROTA Rotary Table Used R600.7 B-Axis (Rotary) Clamp R601.0...
Page 89: Atc Overtime Alarm
HP5100 HP51MTE87 2074 ATC Overtime Alarm For some reason, the tool search (T__ ;) or the tool change Status command(M06) was not completed within 45 seconds. The machine was stopped due to a problem from among the Tool Search Cause or Tool Change Sequence.
Page 90 HP5100 HP51MTE87 ATC Main Sequence Initial Condition Changer Arm Arm & Servo Home Position X8.7 (SX53) CAHP.M ① 2nd Reference Point & M19 X7.0 (SX5A) WPSS.M ② Pot Spindle Side X7.2 (SD32) WPCL.M ③ & Clamp Forward Arm Pin Release X15.5(SD56) ATAR.M...
Page 91 HP5100 HP51MTE87 ATC Overtime Alarm ATC Overtime Address Symbol Coil Comment A9.1 2074 ATC Overtime Alarm K7.6 KATC ATC Not Used R445.5 TMB142 ATC Overtime In Matrix R628.1 TMB42 ATC Overtime R652.7 ARST Alarm Reset K6.0 KMATRX Matrix Tool Magazine Is Used R600.3...
Page 92 HP5100 HP51MTE87 Address Symbol Coil Comment R702.0 TCCMDA T-code Command Aux. R749.6 ATCAUT ATC MAG. Auto Mode R2401.5 RTCCMF Re-change T-code Command Flag R2401.5 RTCCMF Re-change T-code Command Flag R2401.7 TCCMDF T-code Command Flag R2401.7 TCCMDF T-code Command Flag R2409.0...
Page 93: Atc Magazine Rotation Over Time Alarm
HP5100 HP51MTE87 2075 ATC Magazine Rotation Over Time Alarm The tool magazine rotation was not completed within 50 seconds of the Status command signal(TMG Servo On: Y11.5 or TMG2 Servo On:Y9.0) being sent out, either manually or automatically. Cause Fault in the Tool Magazine Driving Servo Motor or Servo Drive...
Page 94 HP5100 HP51MTE87 Address Symbol Coil Comment A9.2 2075 ATC Magazine Rot. Overtime Alam K6.0 KMATRX Matrix Tool Magazine Is Used K7.6 KAPC ATC Not Used R445.6 TMB143 Man. ATC Mag. Rot. Overtime Check R628.2 TMB43 ATC Magazine Rot. Overtime Check R652.7...
Page 95 HP5100 HP51MTE87 HP50/63 ATC SERVO DRIVE Adjust/Operation/PARAMETERS AH5P,AH6P 1. PARAMETER SETTING METHOD REMARK 41POT 61POT 1) Press "MODE" on SERVO DRIVE. MOTOR POWER CAPACITY 2) Change to parameter fixing mode as the following display. MOTOR RUNNING DIRECTION 0.0.0 0 0 0...
Page 96: Waiting Pot & Spindle Tool No. Zero
HP5100 HP51MTE87 2077 Waiting Pot & Spindle Tool No. Zero Status All of the Tool Data in the Waiting Pot and Spindle are set to "0". The Waiting Pot was emptied due to command T00; sent out from a ①...
Page 97 HP5100 HP51MTE87 (Reference) Verifying the Spindle or Waiting Pot Tool Numbers 1) From the Main Control panel, press the "SYSTEM" Key from the right side of the CRT. ▪ The following appears in the Soft Key space below the CRT.
Page 98: Atc Op Manual Mode
HP5100 HP51MTE87 ATC OP Manual Mode 2078 The selection switches in the main control board were set to EDIT, Status MEMORY, TAPE, or MDI Mode while the Manual/Auto Selection Toggle Switch in the ATC Manual control board was set to "Manual."...
Page 99 HP5100 HP51MTE87 Address Symbol Coil Comment A14.5 2118 Machine Maintenance Mode F212.4 TMN-FM ATC Manual Mode From Matrix K6.0 KMATRX Matrix Tool Magazine is Used K7.6 KATC ATC Not Used R635.7 Auto Mode R1484.0 RT_MANMD ATC Manual Mode From Executer X15.6...
Page 100: Atc Or Apc Interlock Alarm
HP5100 HP51MTE87 2080 ATC or APC Interlock Alarm Either the ATC or the APC is not set to its initial position in Auto Mode Status (Edit, Memory, Tape, MDI Mode). ATC : Faulty adjustment of the ATC Home Position Check Proximity ①...
Page 101 HP5100 HP51MTE87 (Reference) Adjusting the ATC / APC Confirmation Switch 1) ATC Home Position Check ATC Home Position Check 2) Pallet No 1 Detection / No 2 Detection, APC Up / Down Check APC UP Check Pallet No.1 SX81 SX75...
Page 102 HP5100 HP51MTE87 ▪ The following appears in the Soft Key space below the CRT. 〔PMCLAD〕〔PMCDGN〕〔PMCPRM〕 press the 〔PMCDGN〕Soft Key. ③ ▪ The following appears in the Soft Key space below the CRT. 〔TITLE〕〔STATUS〕〔ALARM〕〔TRACE〕 Press the 〔STATUS〕Soft Key.
Page 103 HP5100 HP51MTE87 APC Interlock Address Symbol Coil Comment A9.7 2080 ATC or APC Switch Alarm K7.6 KATC ATC Not Used K7.7 KAPC APC Not Used K61.0 KATCIV ATC Used Inverter K61.1 KATCSV ATC Used Servo R534.3 MDI Mode R600.3 ATC Change Macro Call R607.2...
Page 104: Atc Magazine Guard Door Open
HP5100 HP51MTE87 2081 ATC Magazine Guard Door Open Status The ATC Magazine Guard Door is open. ATC Magazine Guard Door is open, or the Door Op en Detection Safety ① Cause Switch is improperly adjusted. Close the ATC Magazine Guard Door.
Page 105 HP5100 HP51MTE87 ATC Magazine Guard Door Open Tool Mag. Door Interlock Check Tool Mag. Door Interlock Check Address Symbol Coil Comment A10.0 2081 ATC Magazine Guard Door Open F212.6 AL81-FM Door Open Alarm Of Matrix MAG. K6.0 KMATRX Matrix Tool Magazine Is Used K7.6...
Page 106: Apc Set-Up Station Door Open
HP5100 HP51MTE87 2084 APC Set-Up Station Door Open Status The APC Set-Up Station Door is Open. The APC Set-Up Station Door is Open, or the Door Open Detection Safety Cause Switch or related parts are faulty. Close the APC Door.
Page 107: Apc Set-Up Location S/W Unpush
HP5100 HP51MTE87 2085 APC Set-Up Location S/W Unpush When the M60(Pallet Change) or M61(APC 1 Load), M62(APC 2 Load) Status commands were given, the Set-Up Switch in the APC Manual Control board was not pressed. After setting the workpiece on the Table, the Set-Up Switch was not Cause pressed.
Page 108 HP5100 HP51MTE87 APC Set-up,location S/W Unpush Address Symbol Coil Comment A10.4 2085 APC Set-up,location S/W Unpush K7.7 KAPC APC Not Used R607.1 APC Macro Call R607.2 APC 1 Load Macro Call R607.3 APC 2 Load Macro Call R755.7 SETUP Set Up R759.0...
Page 109: Apc Op Manual Mode
HP5100 HP51MTE87 2086 APC OP Manual Mode The Moode selection switches in the main operation panel were set to Status EDIT, MEMORY, TAPE, or MDI Mode while the Manual/Auto Selection Toggle Switch in the ATC Manual control board was set to "Manual."...
Page 110 HP5100 HP51MTE87 APC Op Manual Mode APC Manual Mode Address Symbol Coil Comment A10.5 2086 APC Op Manual Mode A14.5 2118 Machine Maintenance Mode A22.1 2178 Commanded Pallet Can Not Find A22.2 2179 Commanded Pallet Is On The Table K7.7...
Page 111: Table Or Pallet Clamp Alarm
HP5100 HP51MTE87 2090 Table Or Pallet Clamp Alarm Status The Pallet or Table Clamp Switch cannot be detected Faulty adjustment of the Table Clamp Detection Limit Switch or ① Cause disorder in related parts Lowered oil pressure or disorder in the Pallet Clamp Check Pressure ②...
Page 112 HP5100 HP51MTE87 Clamp use Micro Switch to check the DGN. If there is no problem, adjust using the Micro Switch security Bolt or Switch Bracket security Bolt. If the DGN does not operate, differentiate and check the Micro Switch, cables from the Switch to the Table terminal box, cables from the terminal box to the electrical cabinet, and the Input Module.
Page 113 HP5100 HP51MTE87 Table(B-axis) Clamp Alarm D-time Address Symbol Coil Comment A11.1 2090 Table Or Pallet Clamp Alarm F0.4 Feed Hold F0.5 Cycle Start R607.2 APC 1 Load Macro Call R607.3 APC 2 Load Macro Call R607.5 Pallet Load Macro Call R628.3...
Page 114: Chip Or Screw Conveyor Alarm
HP5100 HP51MTE87 2094 Chip or Screw Conveyor Alarm Status Faulty Chip Conveyor or Screw Conveyor The protective brake has been stopped or rotation is blocked due to over Cause current. (1) In the case of the Chip Conveyor Solution Check the status of the -QM1 brake inside the Control Box attached ①...
Page 115 HP5100 HP51MTE87 Inout Module(AID32E) : Slot 7 Inout Module(AID32E) :Slot 7 X2.4(SCOL.M) X2.4 (SCOL.M) SCOL -QM63 SCOLA -QM62 Screw Conveyor Overload Screw Coveyor Overload...
Page 116: Operator's Door Open
HP5100 HP51MTE87 2107 Operator’s Door Open Status The Door near the operator is open. The Door near the operator is open. ① Cause Faulty Adjustment of the Door Open Detection Safety Switch or fault in ② related parts Close the door near the operator.
Page 117: Operator's Door Open Alarm
HP5100 HP51MTE87 2118 Operator’s Door Open Alarm Keep R elay is selected. ① Status Maintenance Mode is commanded. ② Cause Maintence Mode is selected. If Keep Relay K5.7 had been intentionally selected, return to the ① Solution original setting after the intended process is complete.
Page 118 HP5100 HP51MTE87 Address Symbol Coil Comment R409.4 M240 ATC/APC Maintenance Mode Off R458.0 M239-M Maintenance Mode For ATC/APC R600.3 ATC Change Macro Call R643.3 MDI Mode R760.0 M61CD Pallet1 Load Command R761.0 M62CD M62cd...
Page 119: Y-Z Interference Zone Alarm
HP5100 HP51MTE87 2120 Y-Z Interference Zone Alarm Status The Axis has entered reciprocal interference area. Cause The Y Axis and/or Z Axis has entered into reciprocal interference area. ① Transfer the axis in the opposite direction which it entered ,to transfer ①...
Page 120 HP5100 HP51MTE87 Address Symbol Coil Comment A14.7 2120 Y-Z Interference Zone Alarm K0.7 KTLENG Moving Type Tool Meas.Is Used K8.4 KMCIFZ Machine Interference Zone R642.5 YAZONE Y axis Interference Zone R642.6 ZAZONE Z axis Interference Zone R642.7 YZZONE Y-Z Interference Zone R692.2...
Page 121: Apc Up / Down Alarm
HP5100 HP51MTE87 2126 APC Up / Down Alarm A completion signal was not received within ten seconds after the APC Status Up or Down command is sent out, the APC Up Check and Down Check signals were turned on or off simultaneously and sustained for over ten seconds.
Page 122 HP5100 HP51MTE87 Pallet No.1 APC UP Check APC Down Check Pallet No.2 APC CW APC CCW APC Up APC Up...
Page 123 HP5100 HP51MTE87 APC Up/Down Alarm APC Up / Down Check Time Address Symbol Coil Comment A15.5 2126 APC Up/Down Alarm K7.7 KAPC APC Not Used R627.7 TMB40 APC Up/Down Check Time R652.7 ARST Alarm Reset R763.4 MAPCSP Manual APC Stop R1056.2...
Page 124: Apc Changer 180Cw/Ccw Alarm
HP5100 HP51MTE87 2127 APC Changer 180CW/CCW Alarm The APC Changer CW or CCW command was not completed within 15 Status seconds, or the CW and CCW detection signals were detected simultaneously. Faulty adjustment of the detection switch ① Cause Problems with the detection Switch, activ ation Solenoid Valve, ②...
Page 125 HP5100 HP51MTE87 Pallet No.1 APC UP Check Pallet APC Down Check No.2 APC CW APC CCW APC Up APC Up APC Changer CW/CCW Alarm...
Page 126 HP5100 HP51MTE87 APC 180CW/ 180CCW Check Address Symbol Coil Comment A10.3 2084 APC Set-up Station Door Open A15.6 2127 APC Changer CW/CCW Alarm K7.7 KAPC APC Not Used K10.2 KAUTDR Auto Door For Setup Door Is Us K10.2 KAUTDR Auto Door For Setup Door Is Us K16.2...
Page 127: Waiting Pot Clamp Alarm
HP5100 HP51MTE87 2154 Waiting Pot Clamp Alarm The ATC Waiting Pot Clamp command was not completed within 5 Status seconds, the Waiting Pot Clamp and Unclamp signals were detected simultaneously, or both were not detected for over five seconds. Faulty adjustment of the detection Reed Switch ①...
Page 128 HP5100 HP51MTE87 Tool Connector Numbering Signal Address Symbol (Pin) Tube Waiting Pot Clamp X7.2 Input Module Slot -SD32 XJ412 (44) SD32 Check SD32.M Waiting PoUnclamp X7.3 Input Module Slot -SD33 XJ412 (11) SD33 Check SD32.M Y3.0 Output Module Slot Waiting Pot Clamp...
Page 129: Tool Magazine Pot Detect Switch Alarm
HP5100 HP51MTE87 2155 Tool Magazine Pot Detect Switch Alarm The given command cannot be completed in the current ATC Waiting Pot Status location. When the Pot is at the Magazine Side: the Waiting Pot Magazine Side ① command was given.
Page 130 HP5100 HP51MTE87 Tool Magazine Waiting Pot Pocket Detect Magazine Side Tool Magazine Pot Detect SW Alarm Alarm 2155 Aux. Address Symbol Coil Comment A19.2 2155 Tool Mag. Pot Detect SW Alarm K6.0 KMTRX Matrix Tool Magazine Is Used K7.6 KATC ATC Not Used K10.1...
Page 131 HP5100 HP51MTE87 Address Symbol Coil Comment R704.6 ATCS7 Do.7(Changer Home Check R713.3 TP.X=Y Tool Pot X=Y R719.2 MATCST Manual ATC Start R724.2 MWPSS Man Waiting Pot Spindle Side R724.3 MWPMX Man Waiting Pot Mag. Side X7.7 TPDT.M Tool Magazine Pocket Detect Y9.0...
Page 132: Waiting Pot Spindle/Magazine Side Command
HP5100 HP51MTE87 2158 Waiting Pot Spindle/Magazine Side Command Alarm Waiting Pot Location Detection Switch or the Waiting Tool Pot Presence Status Detection Switch has spent over five seconds in a different status from the command signal. Faulty adjustment of the detection switch ①...
Page 133 HP5100 HP51MTE87 Waiting Pot Waiting Tool Magazine Magazine Side Spindle Pocket...
Page 134: Apc Pallet Check Switch Alarm
HP5100 HP51MTE87 2160 APC Pallet Check Switch Alarm More than 15 seconds have passed with both the APC Pallet No.1 and 2 Status Detection switches on or off. Faulty adjustment of the detection switch ① Cause ② Problems with the detection Switch, Motion Solenoid Valve, connection...
Page 135 HP5100 HP51MTE87 Pallet No.1 APC UP Check Check Pallet No.2 Check APC Down Check APC Pallet Check Switch Alarm APC Pallet No. Check Time Address Symbol Coil Comment A15.6 2127 Pallet Changer CW/CCW Alarm A19.7 2160 APC Pallet Check Switch Alarm K7.7...
Page 136: Atc Door Open/Close Alarm
HP5100 HP51MTE87 2163 ATC Door Open/Close Alarm The ATC Door Open/Close command was not completed within 5 Status seconds, the Door Open and Close signals were detected simultaneously, or five seconds passed without either signal being detected. Faulty adjustment of the ATC Door Close Check Reed Switch ①...
Page 137 HP5100 HP51MTE87 ATC Door Open/Close Alarm ATC Door OP/CL Check Time Address Symbol Coil Comment A20.2 2163 ATC Door Open/Close Alarm F0.6 Servo Ready K10.3 KATCDR ATC Door Not Used R627.5 TMB38 ATC Door Open/Close Check Time R652.7 ARST Alarm Reset X8.0...
Page 138: T-Code Or M06 Commanded Status
HP5100 HP51MTE87 2200 T-code Or M06 Commanded Status Status Manual Operation was activated during a ATC Tool Change Cycle. Manual operation was attempted before the ATC Tool Change Cycle was Cause completed. Cancel the alarm using the alarm reset button, and proceed with manual Solution operation after the ATC Tool Change Cycle is complete.
Page 139: Vpf Off Of Tool Magazine
HP5100 HP51MTE87 2215 VPF Off Of Tool Magazine After the Magazine rotation command, the Magazine Pot location signal Status was not confirmed. ① The magazine did not rotate after the command. Cause ② Problems with the magazine stop position signal(VPF) ①...
Page 140 HP5100 HP51MTE87 Check VPF1 VPF Check Time Check VPF2 Address Symbol Coil Comment A26.6 2215 VPF Off Of Tool Magazine F0.6 Servo Ready K6.0 KMATRX Matrix Tool Magazine Is Used K7.6 KATC ATC Not Used R443.6 TMB127 VPF Check Time R652.7...
Page 141 HP5100 HP51MTE87 Appendix 1) X-Y Signal Address Connector Numbering Signal Address Symbol (Pin) Tube Hydraulic Motor X2.1 QM31~ Input Module Slot XJ411 (32) Overload HOL.M -QM36 Coolant & Lub. X2.2 -QM10~ Input Module Slot XJ410 (48) Motor Overload MOL.M -QM185 Screw Conveyor X2.4...
Page 142 HP5100 HP51MTE87 Connector Numbering Signal Address Symbol (Pin) Tube Waiting Pot Clamp X7.2 Input Module Slot -SD32 XJ412 (44) SD32 Check SD32.M Waiting Pot X7.3 Input Module Slot -SD33 XJ412 (11) SD33 Unclamp Check SD32.M ATC Servo Home X7.6 Input Module Slot...
Page 143 HP5100 HP51MTE87 Connector Numbering Signal Address Symbol (Pin) Tube X11.0 Pallet Rot. Lock Input Module Slot PLOC.M -SX89 XJ413 (12) SX89 (Setup S-D.O.) (SSDC.M) Pallet No.1 X11.1 Input Module Slot Detection -SX75 XJ413 (28) SX75 PN01.M (On/Off) Pallet No.2 X11.2...
Page 144 HP5100 HP51MTE87 Connector Numbering Signal Address Symbol (Pin) Tube Y0.1 Output Module Slot T/Block ATC Door Close -YV52 YV52 ATDC.R (03) ATC Arm Pin Y0.2 Output Module Slot T/Block YV55 -YV55 Locking ATAL.R (04) Y1.5 Output Module Slot T/Block Pallet Air For Table...
Page 145 HP5100 HP51MTE87 Connector Numbering Signal Address Symbol (Pin) Tube CW. Rotation PCW.R -YV73 Module B (A20) YV73 Mini Relay KAR73(09) (DC 24V) Distributed I/O XCE57B Pallet Changer Y39.1 -KAR74 Module B KAR74 (B20) CCW. Rotation PCCW.R -YV74 YV74 Mini Relay...
Page 146 HP5100 HP51MTE87 Appendix 2) M-CODE LIST M-CODE DESCRIPTION M-CODE DESCRIPTION PROGRAM STOP CHIP CONVEYOR STOP ATC SPEED LOW OPTIONAL STOP (WHEN USE INVERTER) ATC SPEED HIGH PROGRAM END (WHEN USE INVERTER) SPINDLE FORWARD (CW) RIGID TAPPING MODE ON ROTATION SPINDLE REVERSE(CCW) PROGRAM END (RESET &...
Page 147 HP5100 HP51MTE87 M-CODE DESCRIPTION M-CODE DESCRIPTION ROBOT” COOLANT ON RESERVED FOR “OPTIONAL BLOCK SKIP VALID” RESERVED FOR “OPTIONAL BLOCK SKIP OVERRIDE INVALID CANCEL” OVERRIDE VALID CHIP CONVEYOR START APC/SPLASH GUARD PALLET CLAMP DOOR OPEN 2 APC/SPLASH GUARD PALLET UNCLAMP DOOR CLOSE 2...
Page 148 HP5100 HP51MTE87 M-CODE DESCRIPTION M-CODE DESCRIPTION ATC & APC CHANGE EXTERNAL M-CODE M94 SIMULTANEOUSLY CUSTOM MACRO SPINDLE TOOL CLAMP INTERRUPTION ENABLE CUSTOM MACRO SPINDLE TOOL UNCLAMP INTERRUPTION DISABLE PALLET MAGAZINE INDEX SUB PROGRAM CALL MACRO CALL APC 1 UNLOAD CALL/PMG...
Page 149 HP5100 HP51MTE87 M-CODE DESCRIPTION M-CODE DESCRIPTION M156 EXTERNAL M-CODE M156 M157 EXTERNAL M-CODE M157 M158 EXTERNAL M-CODE M158 ATC START FLAG ON M117 TOOL LIFE COUNT RESET M159 (DUAL ROTARY TABLE) TOOL SKIP IN TOOL LIFE ATC START FLAG OFF...
Page 150 HP5100 HP51MTE87 M-CODE DESCRIPTION M-CODE DESCRIPTION M226 PALLET LOCATE POWER MATE-E REF. M191 M227 PALLET UNLOCATE RETURN TOOL BREAKAGE SENSOR M192 M228 Y-AXIS CLMAP CHECK TOOL BREAKAGE CHECK M193 M229 Y-AXIS UNCLAMP START TOOL BREAKAGE CHECK M194 (POWER MATE-E) ATC CHANGE START FLAG...
Page 151 HP5100 HP51MTE87 M-CODE DESCRIPTION M-CODE DESCRIPTION ATC WAITING POT M247 UNCLAMP ATC WAITING POT M248 SPINDLE SIDE PRE-SPINDLE ATC WAITING POT M219 M249 ORIENTATION MAGAZINE SIDE MACHINE SERVICE MODE M250 MACHINE SERVICE MODE M251 M222 ATC DOOR OPEN M223 ATC DOOR CLOSE...
Page 152 HP5100 HP51MTE87 Appendix 3) Maintenance method of Spindle Amp Alarms ALARM NO. DESCRIPTION REMEDY Check Correct Peripheral Temperature And Load Status. Motor Overheated If The Cooling Fan Stops, Replace It. Check And Correct The Cutting Conditions To Decrease The Load.
Page 153 HP5100 HP51MTE87 ALARM NO. DESCRIPTION REMEDY Excessive V Phase Current Replace The SPM Unit. Offset Position Sensor Polarity Check And Correct The Parameters. Setting Error (PRM N4000#0,N4001#4) Place The CNC-To-Spindle Cable Away From The Power Cable. (Problems caused by noise)
Page 154 HP5100 HP51MTE87 ALARM NO. DESCRIPTION REMEDY Error Setting Manual. Check And Correct The Parameter Erroneous Detection Of The Position Coder Replace The Cable. One Revolution Signal Abnormal position coder cable Re-Adjust The BZ Sensor Signal. Abnormal BZ Sensor signal or sensor interval Replace The Cable.
Page 155 HP5100 HP51MTE87 ALARM NO. DESCRIPTION REMEDY Replace The SPM Control Printed Circuited Board. ITP Signal Error Replace The Spindle Interface Printed Circuit Board In The CNC. (JA41) Overload Current Review The Load Status. Replace The Magnetic Contactor. Power Line State Signal...
Page 156 HP5100 HP51MTE87 ALARM NO. DESCRIPTION REMEDY N4017#2 Check And Correct The Connection of the Rotation feedback cable. Signal Detection Error Adjust The motor Sensor location and interval. Check And Correct The Connection of the Motor Sensor One- feedback cable. Rotation Signal Undetected Adjust The motor Sensor location and interval.
Page 157 HP5100 HP51MTE87 ALARM NO. DESCRIPTION REMEDY If The Alarm Is Issued When The Motor Is Active. Check The Grounding Wire. If The Spindle Sensor Signal Wire Is Bundled Together With Motor Power Line, Separate Them and add protective equipment such as ferrite cores.
Page 158 HP5100 HP51MTE87 Appendix 4) ATC Main Changer Sequence Table Initial Condition Changer Arm Home ① Arm & Servo Home Position X8.7 (SX53) CAHP.M ② 2nd Reference Point & M19 ③ Pot Spindle Side X7.0 (SX5A) WPSS.M & Clamp X7.2 (SD32) WPCL.M Forward ④...
Page 159 HP5100 HP51MTE87 Appendix 5) Pallet Change Sequence Chart START (M60 Command) ▶ Y,Z-Axis Return to the 2 reference point ① Y,Z-Axis 2nd Ref. Position Program : G00 G91 G30 Y0. Z0.; Y,Z-Axis 2nd ▶ X,Y,Z-Axis Return to the 2 reference point Ref.
Page 160 HP5100 HP51MTE87 Pallet 1 Position？ GO TO Output Signal : Y39.0 PCW.R -KAR73/-YV73 APC Arm 180 CW Rotation ⑤ Completion Signal : X11.2 PNO2.M -SX76 ★ 2127 APC Changer 180CW/180CCW Alarm Occurrence APC Arm 180 CW Rot. End？ Checking Signal : X11.2 PNO2.M...
Page 161 HP5100 HP51MTE87 Appendix 6) Recovering ATC Breakage If the Changer Arm stopped in the middle of Tool Change(M06), you must manually return the Changer Arm to its home position. Because the necessary measures differ with each situation, you must accurately find the cause of the problem and take appropriate measures.
Page 162 HP5100 HP51MTE87 2) Select "JOG" mode from the main operation panel. 3) Press the "CUSTOM" NC Function Key. The“CUSTOM WINDOW”screen appears. 4) Press the "PMC-SW”soft key. The ATC, APC Manual screen appears. 5) When the ATC, APC Manual screen appears, press the “ATC-ON”soft key to select the ATC.
Page 163 HP5100 HP51MTE87 7) Repeatedly press the main operation panel's Cycle Start button to move the Changer Arm to Home position, where it no longer moves. (If the Changer Arm stops moving, it has been returned to Home Position.) ※ If the Changer Arm jams after replacing tools and Spindle Tool Clamping, select "ATC ARM FORWARD STEP”to manually...
Page 164 HP5100 HP51MTE87 Appendix 7) Maintenance method of Servo driver Alarm ① UV (Under Voltage) Alarm : Voltage shortage Alarm in Main circuit direct current voltage. Dirve Contents Inside DC link voltage become below the designated value. ▪ Check input voltage whether it is within 200V ~ 220V. And reset it if it has a problem.
Page 165 HP5100 HP51MTE87 ② OV (Over Voltage) Alarm : Overvoltage alarm in Main circuit direct current voltage. Drive LED Contents Inside DC link voltage become below the designated value. ▪ Check input voltage whether it is within 200V ~ 220V. And reset it if it has a problem.
Page 166 HP5100 HP51MTE87 ③ OH (Over Heat) Alarm : Overheat alarm. Drive Contents IPM become overheat. ▪ When the alarm shows, Power off the turret servo drive to cool down the Servo drive.After power on,if the same alarm shows, then IPM is Method defective.
Page 167 HP5100 HP51MTE87 ⑤ CA Alarm : Encoder-related alarm, the method will be different according to 11Bit old drive or 17Bit new drive Drive 11 Bit ▪ A,B,Z error among encoder signal. Contents ▪ Power input into the Turret Servo drive before encoder 17 Bit initialization.
Page 168 HP5100 HP51MTE87 ⑥ CO Alarm : Applied after 17Bit Turret servo drive DVSD-TT-14A-05 version. Encoder signal abnormal related alarm. Drive Alarm Encoder signal error. ▪ Detach from Servo drive and reset it due to Encoder data receiving cable connection error.
Page 169 HP5100 HP51MTE87 ⑦ OS (Over Speed) Alarm : Overspeed alarm. Drive Contents Motor speed exceed the maximum speed ▪ Detach from Servo drive and reset it due to Encoder data receiving cable connection error. Encoder data Receiving cable Measure ▪ Check the disconnection of encoder data receiving cable, and replace it if it has a problem.
Page 170 HP5100 HP51MTE87 ⑧ OL (Over Load) Alarm : Overload alarm Drive ▪ Turret servo motor overload continue more than the regulated time. ▪ Overload detection time Contents 250% ~ : 1sec, 220% ~ : 24sec, 200% ~ : 48sec 180% ~ : 96sec, 160% ~ : 192sec, 150% ~ : 384sec 140% ~ : 769sec, 130% ~ : 1536sec ▪...
Page 171 HP5100 HP51MTE87 ▪ Check the disconnection of motor power cable or encoder receiving cable. Replace it if it has a problem. ▪ Perform above, turn the turret servo drive ‘Off’ and then ‘On’. If alarm continues, replace the drive. Note) Turret Servo Drive Alarm is aimed to protect Servo drive, motor, Turret Unit.
Page 172 HP5100 HP51MTE87 ⑪ RP (Residue Pulse) Alarm(ALP-rP) : Position deviation excess alarm. Drive Contents Rest pulse exceed the regulated value fixed in the parameter no.19 ▪ Check whether parameter No.19 setting is low. ▪ Encoder data receiving cable could be error, so detach from turret servo drive and then re assemble it.
Page 173 HP5100 HP51MTE87 ⑫ EN (Battery) Alarm : Encoder backup battery abnormal alarm. ▪ If Turret servo drive and motor are united when machine power has not been provided, use battery’s power. ▪ Battery life(The largest consumption current 150㎂) In 25℃, 1.44 year ~ 1.5 year In 75℃, 0.89 year ~ 0.96 year...
Page 175 HMC 고장진단 및 처치 HP51MTK87 Revision Record HMC Maintenance HP5100 (HP51MTK87) Version Date Contents Writer Mr.Jeong Sam 2008.05 edition Young Mr.Lee Dae 2008. 07 revised Seop...

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