Subscribe to Our Youtube Channel
Related Manuals for Doosan HP 5100
Summary of Contents for Doosan HP 5100
- Page 1 Machine Tools ATC Troubleshooting (HP 5100)
- Page 3 HP 5100 HP51ATCE26 ◈ ATC Troubleshooting (HP 5100) If the changer arm is stopped for any reason while changing the tools (M06), you must return the changer arm to the home position manually. However, the countermeasures may differ according to the cause of trouble. So please find out the exact cause before restoring or repairing the machine.
- Page 4 HP 5100 HP51ATCE26 3) From the NC function key panel, press the “CUSTOM” key. The “CUSTOM WINDOW” screen appears. 4) Press the “PMC-SW” soft key. The ATC/APC Manual screen appears. 5) When the ATC/APC Manual screen appears, press “ATC-ON” to select ATC.
- Page 5 HP 5100 HP51ATCE26 7) Repeat pressing briefly the “Cycle Start” button in the main OP until the changer arm returns to the home position where it doesn't move further. (If the changer arm won't move further, it has completed returning to the home position) ※...
- Page 6 HP 5100 HP51ATCE26 (2) Recovery sequence in case the changer arm is stopped while the spindle is performing the tool clamping. 1) If this happens due to the emergency stop or power failure, take an appropriate measure to solve the problem and turn power back on before entering Machine Ready.
- Page 7 HP 5100 HP51ATCE26 6) Move the cursor to select “ATC ARM REVERESE STEP”. From the main OP, repeat pressing briefly the Cycle Start button to return the changer arm to the home position. ☞ When the changer arm is pulled out of the spindle with a tool inserted, press hard on the locking pin to remove the tool, and move the changer arm to its home position so that it won't move further.
- Page 8 HP 5100 HP51ATCE26 (3) Recovery sequence in case the changer arm is stuck while performing the tool clamping/unclamping. 1) If this happens due to the emergency stop or power failure, take an appropriate measure to solve the problem and turn power back on before entering Machine Ready.
- Page 9 HP 5100 HP51ATCE26 6) If you encounter any of the followings, move the cursor up or down to select “ATC ARM REVERESE STEP” or “ATC ARM FORWARD STEP”, and repeat pressing briefly the “Cycle Start” button in the main OP until the changer arm returns to the home position where it doesn't move further.
- Page 10 HP 5100 HP51ATCE26 (D450 ≠ D452)와 (D450 = D452)의 ATC 상태 ※ C. The home position dog of the arm is located over the proximity switch. ▶ Forward operation C. The home position dog of the arm is located under the proximity switch.
- Page 11 HP 5100 HP51ATCE26 (4) When the “Changer Arm Position Check Alarm” (Alarm #2065) occurs even after you returned the changer arm to the home position This happens when the home position (X7.6) defaulted by the servo system does not match the current position of the proximity switch of the arm (X8.7) due to a problem in the servo system or an...
-
Page 12: Servo Drive
HP 5100 HP51ATCE26 ◈ Servo Drive (1) How to initialize ATC 1) Press the MODE button once in the start screen [r 0000] of the servo drive. 2) From the [ rd-off ] screen, press the down arrow button once. - Page 13 HP 5100 HP51ATCE26 (2) If the home position of ATC does not match the position of the cam follower bearing 1) From the start screen ([r 0000]) of the servo drive, press the “MODE” key once, and press the “DOWN”...
- Page 14 HP 5100 HP51ATCE26 4) From the [JOG run] screen, press the “UP” key 3 times to display the [Org.S--] screen. times 5) From the [Org.S--] screen, press and hold the “SET” key for 5 seconds. The screen blinks several times until the servo system is reset to the default.
- Page 15 HP 5100 HP51ATCE26 ◈ ATC Main Sequence Changer Arm Home ※ Initial Conditions ① Arm & Servo Home Position X8.7(SX53) CAHP.M ② 2nd Reference Point & M19 ③ Pot Spindle Side & Clamp X7.0(SX5A) WPSS.M X7.2(SD32) WPCL.M ④ Arm Pins Release X15.5(SD56) ATAR.M...
- Page 16 HP 5100 HP51ATCE26 Revision History ATC Troubleshooting HP 5100 Version Year/Month Revision history Created by 2012. 06 Created a draft (HP51ATCE26) Jung, Sam Young...
Need help?
Do you have a question about the HP 5100 and is the answer not in the manual?
Questions and answers