Operational Maintenance - Honeywell BA295D-1/2AS Installation Instructions Manual

Backflow preventer
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8. Maintenance
We recommend a planned maintenance contract with
an installation company
8.1. Inspection
Inspection with a test control unit and maintenance-set (see
accessories)
• Frequency: every 6 month (depending on local
operating conditions)
• To be carried out by an installation company
8.1.1. Testing discharge valve
For testing the shutoff valve must be fully open.
Take note of the instructions of the test control unit
TKA295 or TK295
1. Install test adapter on outlet (see maintenance-set)
2. Procedure according to instruction of the test control unit
TKA295 resp. TK295
Quick test for the discharge valve:
• Lower the inlet pressure
- if the discharge valve opens (it drops), the function
is o.k.
8.1.2. Testing outlet check valve
For testing the shutoff valve must be fully open.
Take note of the instructions of the test control unit
TKA295 or TK295
1. Install test adapter on outlet (see maintenance-set)
2. Procedure according to instruction of the test control unit
TKA295 resp. TK295
8.2. Maintenance
• To be carried out by an installation company
• To be carried out by the operator
8.2.1. BA-functional parts
• Frequency: at least once a year (depending on local
operating conditions)
1. Close integrated inlet shutoff facility
2. Slightly open test plug to release pressure
3. Remove discharge connection
4. Remove seal brackets
5. Loosen retaining clip
6. Pull replacement unit downwards
• Replace complete replacement unit
7. Insert new replacement unit
8. Install new retaining clip and seal brackets
9. Insert discharge connection
10. Open integrated inlet shutoff facility

8.3. Operational maintenance

8.3.1. Strainer
If necessary, the strainer can be cleaned or replaced.
1. Close integrated inlet shutoff facility
2. Slightly open test plug to release pressure
3. Remove seal brackets
4. Loosen retaining clip
5. Pull lower housing part downwards
MU1H-1247GE23 R0614
GB
6. Remove strainer and clean or replace it
7. Insert lower housing part
8. Install new retaining clip and seal brackets
9. Open integrated inlet shutoff facility
10. Test function (see chapter inspection)
8.3.2. Cartridge insert
If necessary, the cartridge insert can be cleaned or replaced.
Do not use any cleansers that contain solvents and/or
alcohol for cleaning the plastic parts, because this can
cause damage to the plastic components - water
damage could result.
1. Close integrated inlet shutoff facility
2. Slightly open test plug to release pressure
3. Remove seal brackets
4. Loosen retaining clip
5. Pull lower housing part downwards
6. Remove cartridge insert and clean or replace it
7. Reinsert cartridge insert
• push down the cartridge insert till it snaps in
8. Insert lower housing part
9. Install new retaining clip and seal brackets
10. Open integrated inlet shutoff facility
11. Test function (see chapter inspection)
8.3.3. Check valve
If necessary, the outlet check valve can be replaced.
1. Close integrated inlet shutoff facility
2. Slightly open test plug to release pressure
3. Remove threaded adapter
4. Remove and exchange check valve
Install threaded adapter
5. Open integrated inlet shutoff facility
6. Test function (see chapter inspection)
8.3.4. Shutoff facility
If necessary, the shutoff facility can be replaced.
1. Close shutoff valve upstream the valve
2. Slightly open test plug to release pressure
3. Replace shutoff facility incl. O-ring
4. Open shutoff valve upstream the valve
5. Test function (see chapter inspection)
9. Disposal
• Dezincification resistant brass housing
• High-quality synthetic material valve cartridge
• High-grade synthetic material check valve
• Sealing elements made of elastomer materials suitable for
drinking water
Observe the local requirements regarding correct waste
recycling/disposal!
6
Honeywell GmbH

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