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Endura TRILENNIUM Series Instructions Manual

Full scope (fs) template
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Download this manual See also: Installation Manual
Overview
Parts Included in Template System:
• Full Scope (FS) Template Rails, with ø 2-1/8" Crossbore Guides.
• FS Router Carrier (for 1-3/4", 2" & 2-1/4" Doors)
• FS Bridges, Stops and Twist Bolts
• 13/16" x 5" Router Bit
• 9" Magnum Bolt
• Deadbolt Actuator Wrench
• Lock Actuator Wrench
• Instructional Video on USB Drive
All parts above available in Endura Item #: TC-TEMP-FS- Complete.
13/16" x 5" Router Bit
Lock Actuator
Wrench
Additional Parts Required:
• Porter Cable Router #7538 or #7539
• 1"x 2-1/2" Router Bit for 3000 Series Installation
• 57/64" x 2-1/2" Router Bit for 3070 Series Installation. (Endura Item# TC-TEMP-RTBIT-088)
• 1/2" Drill Bit
• #9 VIX- Drill Bit
• Optional- Ø1-11/16" Crossbore Guides (Endura Item# TC-TEMP-BUSHING168)
TRILENNIUM FULL SCOPE (FS) TEMPLATE INSTRUCTIONS
FS Router Carrier
Magnum Bolt
Deadbolt Actuator
Lever
(2) FS Stops with Twist Bolts
(2) FS Template
Rails
(6) FS Bridges
1 of 18

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Summary of Contents for Endura TRILENNIUM Series

  • Page 1 Additional Parts Required: • Porter Cable Router #7538 or #7539 • 1"x 2-1/2" Router Bit for 3000 Series Installation • 57/64" x 2-1/2" Router Bit for 3070 Series Installation. (Endura Item# TC-TEMP-RTBIT-088) • 1/2" Drill Bit • #9 VIX- Drill Bit •...
  • Page 2 TRILENNIUM FULL SCOPE (FS) TEMPLATE INSTRUCTIONS Overview: Full Scope (FS) Template Rails FS Template Rails 8/0 Top Stop Location 6/8 Top Stop Location 6/8 Top Auxiliary Lock Location 8/0 Top Auxiliary Lock Location Main Lock Cartridge Location Lever Crossbore Centerline Mark Bottom Auxiliary Location Crossbore location...
  • Page 3 TRILENNIUM FULL SCOPE (FS) TEMPLATE INSTRUCTIONS WARNING 1. Using power tools can be dangerous. Only trained personnel should operate power tools. 2. Follow all instructions provided by the equipment manufacturer. 3. Do not change or adjust router or drill bits while equipment is plugged in. 4.
  • Page 4 TRILENNIUM FULL SCOPE (FS) TEMPLATE INSTRUCTIONS Router Stop Set-Up 1. Router Turret Set-Up (for use with the 13/16" router bit.) 3000/3070 Locks Shown: Setting Red Position and Yellow Position A. Set router turret to lowest stop and mark stop head in red. B.
  • Page 5 TRILENNIUM FULL SCOPE (FS) TEMPLATE INSTRUCTIONS 1. Position Template on Door Panel Mount/and or stabilize the door with hinge edge Mark lever crossbore centerline position. facing downward. Install stops in position according to door size. ORIENTATION OF STOPS Do not fully tighten. For 3000 Locks (1"...
  • Page 6 TRILENNIUM FULL SCOPE (FS) TEMPLATE INSTRUCTIONS 1. Position Template on Door Panel (cont.) Align template lever crossbore mark with panel crossbore center. Squeeze rails tightly against panel. Tighten rails against door by securing twist bolts. Secure template rails with clamps at each end to ensure that the template does not move during fabrication 6 of 18...
  • Page 7 TRILENNIUM FULL SCOPE (FS) TEMPLATE INSTRUCTIONS 2. Drilling the Crossbore and Mounting Screw Holes Determine Crossbore size according to handle set style • Use Ø2-1/8" crossbore for Eclipse, Pinnacle, Rectangular, Curved, Eclipse Grip, and Rocky Mountain Hardware. • Use Ø1-11/16" crossbore for Horizon and Emtek. Drill (2) Crossbores Note: Be sure to ONLY...
  • Page 8 TRILENNIUM FULL SCOPE (FS) TEMPLATE INSTRUCTIONS 3. Routing for Lock Channel • 3000, 3500 and 3020 1" or Series Lock use Ø 1" router 57/64" bit. • 3070 Series Lock use Ø 57/64"router bit. 1/2" deep Install router bit • Insert bit into collar.
  • Page 9 TRILENNIUM FULL SCOPE (FS) TEMPLATE INSTRUCTIONS 3. Routing for Lock Channel (Cont.) Set plunge depth stop to ½" • Move router downward until bit touches door stile edge, and lock router in place. • Place Magnum Bolt on top of target stop then move plunge stroke rod to the top of maximum bolt.
  • Page 10 TRILENNIUM FULL SCOPE (FS) TEMPLATE INSTRUCTIONS 3. Routing for Lock Channel (Cont.) Check slot fabrication with lock Place lock face down in routed channel. Note: The lock I-beam should sit flush with the face of the stile. Detailed Cut Away 3070 Lock Shown Panel 10 of 18...
  • Page 11 TRILENNIUM FULL SCOPE (FS) TEMPLATE INSTRUCTIONS 4. Routing for Main and Auxiliary Locks - 2” Deep Cut • Cut 13/16" wide x 2" Deep (Yellow Areas) 13/16" 2" deep Install Ø13/16" router bit approx. 3/8" deep • Place router in full up position. •...
  • Page 12 TRILENNIUM FULL SCOPE (FS) TEMPLATE INSTRUCTIONS 4. Routing for Main and Auxiliary Locks For 3000/3070 Install (6) bridges in the appropriate yellow positions on Router Template Rails. Yellow Mark Position For 3500/3020 Install (2) bridges for the mortise lock corresponding to the yellow positions on the Router Template •...
  • Page 13 TRILENNIUM FULL SCOPE (FS) TEMPLATE INSTRUCTIONS 4. Routing for Main and Auxiliary Locks Route sections between each bridge Note Route several passes of increasing depth to obtain a smoother cut. Caution: Remove sawdust near the end stops to ensure the router travels the full distance.
  • Page 14 TRILENNIUM FULL SCOPE (FS) TEMPLATE INSTRUCTIONS 5. Routing for Main and Auxiliary Locks- 3-1/4” Deep Cut Cut 13/16" wide x 3-1/4" Deep (Red Areas) 3-1/4" deep Rotate the router stop turret to the red position. Relocate all (6) bridges to red positions. *6/8 configuration shown.
  • Page 15 TRILENNIUM FULL SCOPE (FS) TEMPLATE INSTRUCTIONS 5. Routing for Main and Auxiliary Locks- 3-1/4" Deep Cut Mount router & route three pockets to 3-1/4" depth. Note Route several passes of increasing depth to obtain a smoother cut. Caution: Remove sawdust near the end stops to ensure the router travels...
  • Page 16 TRILENNIUM FULL SCOPE (FS) TEMPLATE INSTRUCTIONS NOTE: Routing Upper Auxilary lock for 9/0 and 10/0 Panels (3000, 3070, 3500) To route for 9/0 and 10/0 doors, the main center lock (3000, 3020, 3070 and 3500) and lower auxilary 5. Routing for Main and Auxiliary Locks- 3-1/4" Deep Cut lock (3000, 3070, 3500) will be fabricated as explained above.

  • Page 17: Install Lock

    TRILENNIUM FULL SCOPE (FS) TEMPLATE INSTRUCTIONS 6. Install Lock Check completed fabrication with lock • Clean out all debris from routed channels and pockets. • Place lock face up into routed channel. • Ensure lock faceplate is flush with the panel stile.

  • Page 18: Final Check

    Release). The information contained in this document is the confidential and proprietary information and trade secrets of Endura Products, Inc. Any disclosure, use or dissemination of such information without the express written permission of Endura Products, Inc. is strictly prohibited. Endura Products, Inc.