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Endura TRILENNIUM Series Installation Manual

Strike plate - hand routing
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Download this manual See also: Instruction Manual
OVERVIEW
Parts Included in Template System:
• Templaco Jamb Template Right
• Templaco Jamb Template Left
• Templaco Jamb Dust Box Through-Hole Template
All parts above available in Endura Part#: TC- TEMP-TEMPLACO
Dust Box
Reinforcing
Plate
Strike Plate
5/8" OD Router
Template Guide and Nut
Additional Parts Required:
• Router 1/2" Router Bit
• 5/8" OD Router Template Guide and Nut
• Hammer
• Hand drill
• Pencil
• Measuring Tape/ Ruler
• Clamps
TRILENNIUM STRIKE PLATE INSTALLATION - HAND ROUTING
Templaco Jamb Dust Box
Through-Hole Template
1/2" Router Bit
Templaco Jamb
Template Right
Hand
Templaco Jamb
Template Left
Hand
• Strike Plates
• Reinforcing Plates
• Dust Boxes
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Summary of Contents for Endura TRILENNIUM Series

  • Page 1 Parts Included in Template System: • Templaco Jamb Template Right • Templaco Jamb Template Left • Templaco Jamb Dust Box Through-Hole Template All parts above available in Endura Part#: TC- TEMP-TEMPLACO Dust Box Templaco Jamb Dust Box Through-Hole Template Reinforcing...

  • Page 2: Router Setup

    TRILENNIUM STRIKE PLATE INSTALLATION - HAND ROUTING Router Setup In order to make use of Templaco Template System and not damage them in the process, a 5/8" OD Router Template Guide must be used. To install 5/8" OD Router Template Guide, align nut with opening on router base. Align and insert Template Guide into the nut, and tighten until secure.
  • Page 3 TRILENNIUM STRIKE PLATE INSTALLATION - HAND ROUTING 1. Aligning Template A. Measure and Mark Lever Centerline. B. Located Strike Centerline Leverbore Strike 3-5/8” • Locate the Leverbore centerline on the jamb. • Measure 3-5/8" toward the top of the jamb from Lever Centerline and Mark.
  • Page 4 TRILENNIUM STRIKE PLATE INSTALLATION - HAND ROUTING 1. Aligning Template Cont. C. Align Centerline of Template with the Center Strike Plate Centerline Mark. Template Centerline D. Using a Hammer, Secure Locking Pins into Jamb. E. Secure Template with Claps at each End. •...
  • Page 5 TRILENNIUM STRIKE PLATE INSTALLATION - HAND ROUTING 2. Routing for the Strike Plate Assembly. A. Set Router Depth to 1/8” B. Route Slots for Strike Plates. • Trace the perimeter of the strike template then make sev- eral passes across the middle until the entire strike area is removed to the 1/8”...
  • Page 6 TRILENNIUM STRIKE PLATE INSTALLATION - HAND ROUTING 2. Routing for Dust Box Hole C. Remove Clamps and Template. D. Disengage Locking Pins. Using the claw end of the hammer release Release Clamps securing template to table. locking pins from jamb. 3.
  • Page 7 TRILENNIUM STRIKE PLATE INSTALLATION - HAND ROUTING 3. Routing for Dust Box Hole B. Using Hammer, Secure Template with Locking Pins. C. Secure with Dust Box Template to Work Table with Clamps. 7 of 13...
  • Page 8 TRILENNIUM STRIKE PLATE INSTALLATION - HAND ROUTING 3. Routing for Dust Box Hole Cont. D. Adjust Router Bit. E. Route Dust Box Hole. CAUTION : Be sure to let the router comes to a complete stop before Measure and adjust drill bit to 17/16" depth. removing to prevent damage to the template system F.
  • Page 9 TRILENNIUM STRIKE PLATE INSTALLATION - HAND ROUTING 4. Mounting Strike Plates A. Assemble Strike Plates. Attaching Dust Box and Reinforcing Plate Dust Box Slots for Dust Box Feet Strike Plate 3/4” Screws Dust Box Feet Reinforcing Plate Arms Reinforcing Plate •...
  • Page 10 TRILENNIUM STRIKE PLATE INSTALLATION - HAND ROUTING 5. Trilennium Compatible Astragal Strike Plate Preparation. • The Trilennium Compatible Astragal requires clearance pockets behind the astragal’s strike plates in order for the deadbolts to be thrown into the extended position. • Without these clearance pockets, the deadbolt will come in contact with the door and will not lock.
  • Page 11 TRILENNIUM STRIKE PLATE INSTALLATION - HAND ROUTING 5. Trilennium Compatible Astragal Strike Plate Preparation. A. Determine Lever Crossbore Centerline. B. Determine the center strike plate centerline. • Measure 3/8" up from the leverbore centerline • Measure and determine the passive doors towards the top of the panel.
  • Page 12 TRILENNIUM STRIKE PLATE INSTALLATION - HAND ROUTING 5. Trilennium Compatible Astragal Strike Plate Preparation. C. Determine the lower strike plate centerline. D. Determine the Upper strike plate centerline. From strike centerline measure up and mark at: • Measure from the center strike centerline down •...
  • Page 13 TRILENNIUM STRIKE PLATE INSTALLATION - HAND ROUTING 5. Trilennium Compatible Astragal Strike Plate Preparation. E. Drill deadbolt clearance pocket. • Determine the center point on the upper center and lower strike plate center lines and mark the location. Upper • Using a 1"...