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Elimko E-PR-110 Series User Manual

Paperless recorder
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Manufacturer / Technical Support
Elimko Electronic Production and Control Co. Ltd.
8. Avenue 68. Street No:16 06510 Emek- Ankara / TURKEY
Phone: + 90 312 212 64 50 Fax: + 90 312 212 41 43
www.elimko.com.tr / e-mail:elimko@elimko.com.tr
E-PR-110
Paperless Recorder
User Manual
Manufacturer / Technical Support
Elimko Electronic Production and Control Co. Ltd.
8. Avenue 68. Street No:16 06510 Emek- Ankara / TURKEY
Phone: + 90 312 212 64 50 Fax: + 90 312 212 41 43
www.elimko.com.tr / e-mail:elimko@elimko.com.tr

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  • Page 1 Paperless Recorder User Manual Manufacturer / Technical Support Elimko Electronic Production and Control Co. Ltd. 8. Avenue 68. Street No:16 06510 Emek- Ankara / TURKEY Manufacturer / Technical Support Phone: + 90 312 212 64 50 Fax: + 90 312 212 41 43 Elimko Electronic Production and Control Co.
  • Page 2 1 - INDEX 1. INDEX ....................... 1 - 2 2. FIGURES ......................3 - 6 3. WARNINGS ...................... 4. DESCRIPTION ....................4.1. Type Coding ....................4.2. Technical Specification .................. 10 - 11 4.3. Dimensions ....................4.4. Panel Mounting ..................... 5. USAGE ......................
  • Page 3 1 - INDEX 2 - FIGURES 6.5.2. Ethernet Ayarları ..................6.5.3. Seri Port Ayarları ............................ Şekil 4.1 E-PR-110 boyutları ve pano montaj aparatı 6.5.4. Ekran Ayarları ....................Şekil 4.2 E-PR-110 Panel Kesiti ................6.6. Kanallar ......................Şekil 5.1 Trend Görünümü ..................
  • Page 4 2 - FIGURES 2 - FIGURES Şekil 6.6 Güvenlik Ayarları Sayfası Kullanıcı Ayarı ........... Şekil 6.27 Analog Çıkış Kartı Kaynak Proses Değeri ........... Şekil 6.7 Donanım Slot Ayarları Sayfası ..............ile Çıkış Değeri Değişimi Şekil 6.8 Donanım Röle Çıkış Test Sayfası ............
  • Page 5 User Manual Şekil 6.56 PID Kaynağın Analog Çıkışa Tanımlanması ......... Guarantee Certificate Şekil 6.57 PID Kaynağın Röle Çıkışa Tanımlanması Elimko Data Explorer Pro Cd..........Şekil 6.58 PID Kontrol Trend Görünüm ..............• After opening the package, please check the contents with the above list. If the Şekil 6.59 PID Kontrol Set Noktasının Değiştirilmesi...

  • Page 6: Type Coding

    4 - DESCRIPTION 4.1 - Type Coding E-PR-110 series industrial recording and control devices complies with IEC/TR 60668 E-PR-110 - S1 - S2 - S3 - S4 - Y - Z standard with its 144x144 mm front panel. These series has a high brightness and high resolution, 640x480 pixel TFT touch panel and features several analog and digital interfaces.

  • Page 7: Technical Specification

    4.2 - Technical Specification 4.2 - Technical Specification Digital Input Max. 64 Digital Inputs TC (B, E, J, K, L, N, R, S, T, U) RT (Pt-50, Pt-100, Pt-500, Pt-1000, Ni-100, Ni-200, Ni-500, Digital Output Max. 64 Digital Outputs, 24 V DC, 40 mA Input Types Ni-1000) Max.

  • Page 8: Panel Mounting

    144 mm 137 mm 138 mm Panel Cut Hole Elimko Figure 4.2 E-PR-110 Panel Cut Hole 110 mm • E-PR-110 device should be installed inside a suitable grounded metal enclosure (panel). This must prevent the live parts being accessible to human hands and metal tools.

  • Page 9: Front Panel

    5 - USAGE 5.1 - Front Panel 5.1 - Front Panel During normal operation, the operation buttons are hidden to increase the display area. Hidden operation buttons can be made visible by touching In the event of a new alarm, the background color of the title area flashes between red the bottom of the screen (see Figure 5.2).
  • Page 10 5.1 - Front Panel 5.2 - Trend Page Traces, process values, and alarm states of the channels in selected group are viewed. OPERATION BUTTONS By pressing button the menu given Figure 5.5 is opened. In Trend Page while not in History mode, newest recorded data is drawn on the screen This button is used to select one of the 6 groups and is active only TREND, BAR, DIGITAL and DIGITAL 2 views.
  • Page 11 5.2 - Trend Page 5.2 - Trend Page Historical mode must be selected for this key to be active. One Grid Forward This button scrolls the graph forward by a grid interval. Historicaly mode must be selected for this key to be active. One Grid Back This button scrolls the graph backwards by a grid interval.
  • Page 12 5.2 - Trend Page 5.3 - Bar Graphic Page Recording can be made continuously or batch base. To start a batch in any time, Start Batch is selected in Operator Menu. Start Batch screen will be opened as Channel shown below. In this screen Batch Name, Operator, Part No and Serial No can be Name Process filled to any values depending on batch process and Start is selected.
  • Page 13 5.4 - Digital View Page 5.4 - Digital View Page Channel Name Process Value Process Unit Totalizer Alarm and Unit States Figure 5.8 Digital View Screen Figure 5.9 Totalizer reset and add operator messages (Digital View Page) Operator Menu for Digital View Page is opened by pressing In Digital View Page, totalizer values, process values, and alarm states of Reset Totalizer button.

  • Page 14: Overview Page

    5.5 - Overview Page 5.6 - Alarm Log All channels can be viewed in this page together. Process values of all available sources can be viewed in a single page. Each row in the page corresponds to a process group from one of the available slots, Modbus Channels or Math Analog Channels.

  • Page 15: Totalizer Log

    5.7 - Totalizer Log 5.8 - Instrument Log Figure 5.12 Totalizer Log screen Figure 5.13 Instrument Log screen Source Name, record date, totalizer value and unit of the last recorded 10000 totalizer The date and definition of last recorded 1000 events of the device are listed in values are listed in Totalizer Page.

  • Page 16: Operator Log

    5.9 - Operator Log 5.10 - Digital Log Figure 5.15 Digital Log screen Figure 5.14 Operator Log screen Source Name, record date and definition of the last recorded 65536 digital log values are listed in Digital Log Page. The last recorded digital log value is displayed at the top Operators can add messages anytime while operating the device in order to assert of the list.
  • Page 17 6 - MENU PAGES 5.11 - Digital 2 Pressing key accesses to Menu page. Upon pressing key authentication window opens and user name/ password are asked. After selecting UserName and Password, main menu is reached by either pressing MENU or LOGIN button. LOGIN access does not require authentication on subsequent entries until LOGOUT is pressed from Main Menu.

  • Page 18: Adjusting Parameters

    6.1 - Adjusting Parameters 6.2 - Main Menu All of the parameters can be adjusted by touch panel. An example of a parameter Detailed descriptions of the pages that can be accessed from the main menu are editing screen is given below. described in the sections indicated in Figure 6.2.

  • Page 19: Device Page

    6.3 - Device Page 6.4 - Security Page User names, passwords and access rights of users are determined in Security In Device Page, Device Type Page. There is no restriction for ADMIN user rights and access rights of other and Version are shown. Date and users are determined by ADMIN user.

  • Page 20: Hardware Page

    6.5 - Hardware Page 6.5.1 - Slot Adjustments Relay Output Test Page The hardware adjustments are made in this page. HARDWARE Page consists of 4 tabs as Slot, Ethernet, Serial Port and Screen. Output states of the Digital Output cards for test purposes can be changed by pressing corresponding ON and OFF buttons.
  • Page 21 6.5.1 - Slot Adjustments 6.5.1 - Slot Adjustments Analog Input Card Calibration Adjustments Analog Input Card Calibration Adjustments For the calibration of Analog Input cards, firstly, the channel to be calibrated should be selected from Channel window. The calibration parameters are explained below. From 50 mV: Set the calibrator as a millivolt source and adjust the calibrator output 50.000 mV.
  • Page 22 6.5.1 - Slot Adjustments 6.5.1 - Slot Adjustments Analog Output Card Calibration Adjustments Analog Output Card Calibration Adjustments The current and voltage outputs of analog ouput channels provided with Analog Output cards can be calibrated on the screen given in Figure 6.10. For each current and voltage outputs, 2 LOW and 2 HIGH calibration values must be saved.
  • Page 23 6.5.2 - Ethernet Adjustments 6.5.3 - Serial Port Adjustment TCP/IP settings are done by defining the IP Address, Subnet Mask and Default The communication parameters of RS-485 port (Boud Rate, Parity and Stop Bit) are Gateway. Definitions of these parameters are made either manually or automatically by adjusted in this tab.

  • Page 24: Screen Adjustment

    6.6 - Channels Page 6.5.4 - Screen Adjustment Language: The language of the device can be chosen either Turkish or English. After selecting the slot from top window and the channel from the left buttons, related This parameter determines the brightness of the screen. content is loaded to the screen.
  • Page 25 6.6.1 - Relay Output Card Adjustments 6.6.2 - Digital Output Card Adjustments The name of the related Relay Output can be written by this Name: Please see section 6.6.1 for a description of parameters. parameter. (maximum length of 12 characters) Description: Maximum 50 characters long description.
  • Page 26 6.6.3 - Analog Input Card Adjustments 6.6.3 - Analog Input Card Adjustments The channel can be named with using maximum 12 characters. Name: Shift Value: Determines shift value of process value. Description: Maximum 50 characters long description. Unit: Determines the unit of the input. Determines input type.
  • Page 27 6.6.3 - Analog Input Card Adjustments 6.6.3 - Analog Input Card Adjustments CJ Type, CJ Source and CJ temperature parameters are active only TC inputs(see Figure 6.25). For TC sensor connection, E-CJ-NTC-01 compensation sensor should be used when the CJ Type is selected as EXTERNAL. Figure 6.21 Input Type Selection Figure 6.22 Linearization Select (Input Type Selection)
  • Page 28 6.6.3 - Analog Input Card Adjustments 6.6.4 - Analog Output Card Adjustments The related channel input can be named with using maximum CJ Type Name: 12 character. Maximum 50 characters long description. Description: Determines the analog source by which the analog output is Source: controlled .
  • Page 29 6.6.4 - Analog Output Card Adjustments 6.6.5 - Alarm adjustments For each Math Analog, Analog Input and Modbus channels, two alarms are defined and can be configured to several ouput forms (see Figure 6.30 and Figure 6.31). Maximum 12 characters long alarm name. Any character string can Name: be entered in order to name the alarm.

  • Page 30: Low Alarm

    6.6.5 - 6.6.5 - Alarm adjustments Alarm adjustments Working forms of alarm types are described below. High Alarm Low Alarm Hysteresis Hysteresis Figure 6.32 Low and High Alarm Forms Slow / Fast Rate Alarm Figure 6.29 Alarm 1 Type selection Figure 6.30 Alarm 2 Type selection Deviation Deviation...
  • Page 31 6.6.6 - Totalizer Adjustments 6.6.7 - Record Adjustments Determines whether the channel recording is activated or not. Enable: One totalizer is defined for each slot analog input, math analog and Modbus analog The parameter can be selected as ON or OFF. channels.
  • Page 32 6.6.7 - Record Adjustments 6.6.8 - Digital Input Card adjustments Changing the recording period parameter causes losing of the relevant channel's State changes in all digital input channels are recorded to DIGITAL LOG. In addition, archived data recorded in that day at which the modifition takes place. Daily memory the channels can also be recorded periodically.
  • Page 33 6.6.9 - MODBUS Channels Page 6.6.9 - MODBUS Channels Page Up to 16 MODBUS RTU channels can be configured by this page. Firstly, channel When the Address, Reg. Start Adr. and Reg. Count parameters are number is clicked from the left of the screen before starting the configuration. MODBUS channel process values are transferred from slave MODBUS RTU devices over the set to the same values for more than one channel, the Index parameter determines the register which will be assigned to channel...
  • Page 34 6.6.9 - MODBUS Channels Page 6.6.10 - Math Channel Adjustments Equation assignable 16 Analog Mathematics and 16 Digital Mathematics channel are available on device. Analog math channel parameters are same as the slot analog channel parameters except the input parameters. Instead of input selection, equations are assigned for math.
  • Page 35 6.7 - Real Time Channels Page 6.7 - Real Time Channels Page Period, Start, and End parameters determine the real time interval in which the related real time source will be active as shown below. For example if Period, Start, and End are adjusted as Every Minute, 0, 5 respectively, the related channel will be active in first 5 seconds of every minute.

  • Page 36: Groups Page

    6.8 - Groups Page 6.8.1 - Changing Alarm Set Values in Trend View 6 process group with 6 channels can be defined in the device. The channels of the While the user is in Trend view, the alarm set value can be changed by touching the process groups can be chosen from slot analog channels, modbus channels or math defined channel (see Figure 6.49).
  • Page 37 6.8.1 - Changing Alarm Set Values in Trend View 6.8.2 - Batch Start Input Actions can also be initiated manually via the menus on the screen, and can also be initiated and stopped via digital inputs. This feature is activated in the group configuration by assigning the Start Start Input parameter of the relevant group to one of the 16 digital inputs found in the device.
  • Page 38 6.8.2 - Batch Start Input 6.8.2 - Batch Start Input Figure 6.56 shows the process number initiated when the digital input is activated, When the Batch Start Input key is pressed, the window shown in Figure 6.55 appears. Figure 6.57 shows the passivation status of the digital input, and Figure 6.58 shows Here, Digital Inputs are selected.
  • Page 39 6.8.2 - Batch Start Input 6.8.2 - Batch Start Input The transaction table for each group is separated. If the Trend Page is displayed in which group, the process table of that group can be displayed. When the Trend Page of the relevant group is selected, the running processes and previously completed processes can be displayed by pressing the button (see Figure 6.59, Figure 6.60, Figure 6.61 and Figure 6.62).
  • Page 40 6.9 - Custom Tables 6.8.2 - Batch Start Input The data stored in the device can be downloaded to the computer via USB or Up to 10 custom linearization tables can be defined for linear channels. These tables ETHERNET connection with the E-PR-110 DATA EXPLORER program and the printer define input and output relations for non standart sensors.
  • Page 41 6.10 - Archive 6.10 - Archive The configuration and archived data saved in the device's non-volatile memory can be easily synchronized to an external flash memory by connecting a USB Flash Memory to Backup: Backup device is selected by Directory Name parameter. the USB port of the recorder.
  • Page 42 6.10 - Archive 6.11 - E-mail Recorder can be configured to send e-mail reports contaning instanteneous process values and states up to 4 recipients at adjustable periodic times or by multiple configurable triggers such as sources and general events. 6.11.1 - Server Adjustments Server: SMTP incoming mail server Port:...
  • Page 43 6.11.2 - Recipient Adjustments 6.11.3 - Source Adjustments Recipient 1-4: Up to 4 recipient can be defined for e-mail reports. Unused recipients Source 1-8: Up to 8 sources which will trigger e-mail notification to the recipients can should be left blank. be defined.
  • Page 44 6.12 - PID 6.11.4 - Events On New ON or OFF selectable. If ON is selected, a new e-mail is sent when PID configuration window is accessed from MAIN MENU by pressing PID button. Alarm: an alarm occurs. 12 PID control loop with different control parameters can be defined for various control applications On New ON or OFF selectable.
  • Page 45 6.12 - PID 6.12 - PID Cycle time determines the PID PWM ouput period and is only applied PID Source: PID Source to be configured. to the digital outputs and is entered in seconds. Short values of cycle Cycle Time: Maximum 12 characters can be entered.
  • Page 46 6.12 - PID 6.12 - PID PID Sources can be directed to analog output, relay or digital output channels. When the When the fisrt group channel of an group is assigned to a PID source, usual Trend View analog outputs are used for control signal, Zero and Span parameter of the analog appears different and turns to PID control page form which provides a clear display of output should be assigned 0 and 100 respectively.
  • Page 47 6.12 - PID 6.12 - PID Proses Value Set Value Output Value Figure 6.59 PID Control Page To change the set value, click on Set Value on TREND view screen and click PID Figure 6.74 PID Trend Page Source on the BAR or DIGITAL view screen to open the PID CHECK window.

  • Page 48: Connection Diagrams

    7 - CONNECTION DIAGRAMS 6.12 - PID By using the set value arrows from the opened window, you can change it by entering The back panel view of E-PR-110 device is shown at the below figure. set value directly from the keyboard which is opened by touching SET on the PID There are 4 slots at the back panel.
  • Page 49 7 - CONNECTION DIAGRAMS 7 - CONNECTION DIAGRAMS The connection of Analog Input, Digital Input/Output or Relay Output cards are given in Figure 7.3, Figure 7.4, Figure 7.5 and Figure 7.6 respectively. In order to change the cards on 1-4 slots, dismantle top and bottom screws of the related slot and pull out the card.
  • Page 50 7 - CONNECTION DIAGRAMS 7 - CONNECTION DIAGRAMS Digital Input Digital Output Üst +24 V +24 V -24 V -24 V (ohm) Digital Input and output cards must be supplied with +24 V, an extarnal 24V DC source, max. otherwise the cards can not 40 mA be detected by the recorder and do not function.
  • Page 51 7 - CONNECTION DIAGRAMS 7 - CONNECTION DIAGRAMSI Snubber Relay Outputs can be used with snubbers. To use with snubber, the terminals 2 and 3 should be short circuited with a suitable cable. Snubber consist of serially connected a capacitor (10nF, 630 V) and a resistance (100 Ω, 1/4 W) and can be used to suppress the contact noise.
  • Page 52 8 - DATA TRANSFER COMMUNICATION PROTOCOLS 8 - DATA TRANSFER COMMUNICATION PROTOCOLS E-PR-110 series recording devices has several standard connectivity options for easy 5) Barcode Scanner Connection transfer of recorded data. Standard of the shelf USB Mass storage disks up to 4 GB can Please check Appendix 4 for detailed explanation.

  • Page 53: Appendix 1 - Ethernet Connection

    9 - APPENDIXES Appendix 1 - Ethernet Connection Appendix 1 - Ethernet Connection RJ45 Pins E-PR-110 recorder can connect to the Ethernet networks with its standard 10/100 M Bit PIN NUMBER SIGNAL Ethernet port (see Section 7. CONNECTION DIAGRAMS). Communication is performed using standard TC/IP.

  • Page 54: Appendix 2 - Equation Creation Using Math Editor

    Appendix 2 - Equation Creation Using Math Editor Appendix 2 - Equation Creation Using Math Editor Equation for Math Analog and Math Digital can be easily created using Math microvolt(): Microvolts (Slotno, ChannelNo) is used with parameters. Parameters of Editor. User can apply arithmetic operators (+,-,*,/), comparison operators the analog input channels of the slot referred to as raw data the value of reading (>,<,>=,<=,==), constants, channel process values and miscellaneous functions into microvolts.

  • Page 55: Appendix 3 - Modbus Rtu Communication Addresses

    Appendix 2 - Equation Creation Using Math Editor Appendix 3 - Modbus RTU Communication Addresses FUNCTION USAGE DESCRIPTION Modbus RTU Register addresses can be reached from MODBUS TABLE window < Op1 < Op2 If Op1 is smaller than Op2 “1”, other states “0” by presing the MODBUS TABLE button in the Main Menu.

  • Page 56: Appendix 4 - Barcode Reader

    Appendix 4 - Barcode Reader Rear panel USB port serve as a hub to 2D Barcode scanners which are prevalently adapted in certain industrial application for easy and secure data input devices. All standard input windows in the device such as numeric and text boxes support barcode scanner input.

This manual is also suitable for:

E-pr-110-1-1-1-1-0-0E-pr-110-1-1-3-3-0-0E-pr-110-1-1-1-5-1-0E-pr-110-4-4-4-5-1-0E-pr-110-1-4-4-3-0-0

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