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Elimko E-PR-200 Series User Manual

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E-PR-200
PAPERLESS RECORDER
USER MANUAL
RELIABLE NAME IN AUTOMATIC CONTROL
SYSTEM AND TURN-KEY CONTRACTS
Manufacturer / Technical Support
Elimko Electronic Production and Control Co. Ltd.
8. Avenue 21. Street No:16 06510 Emek- Ankara / TURKEY
Phone: + 90 312 212 64 50 Fax: + 90 312 212 41 43
www.elimko.com.tr e-mail:elimko@elimko.com.tr

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  • Page 1 RELIABLE NAME IN AUTOMATIC CONTROL SYSTEM AND TURN-KEY CONTRACTS Manufacturer / Technical Support Elimko Electronic Production and Control Co. Ltd. 8. Avenue 21. Street No:16 06510 Emek- Ankara / TURKEY Phone: + 90 312 212 64 50 Fax: + 90 312 212 41 43...
  • Page 2 Elimko E-PR-200 1. INDEX 1. INDEX ---------------------------------------------------------------------------------------------------------------------------------- 2 2. FIGURES ------------------------------------------------------------------------------------------------------------------------------- 3 3. WARNINGS---------------------------------------------------------------------------------------------------------------------------- 5 4. DESCRIPTION ------------------------------------------------------------------------------------------------------------------------ 6 4.1. TYPE CODING --------------------------------------------------------------------------------------------------------------------------------- 6 4.2. TECHNICAL SPECIFICATION ------------------------------------------------------------------------------------------------------------- 7 4.3. D -------------------------------------------------------------------------------------------------------------------------------------- 8 IMENSIONS 4.4. P ------------------------------------------------------------------------------------------------------------------------------- 8 ANEL OUNTING 5.
  • Page 3 Elimko E-PR-200 2. FIGURES Figure 4.1 E-PR-200 dimensions and Panel Mounting ..............8 Figure 4.2 E-PR-200 Panel Cut Hole ..................8 Figure 5.1 Trend View ......................9 Figure 5.2 Operation keys ..................... 9 Figure 5.3 Trend View Screen ....................11 Figure 5.4 Active buttons and meaning in the Trend view screen .............
  • Page 4 Elimko E-PR-200 Figure 6.42 Real Time Channels (RTC) Page ................33 Figure 6.43 Real Time Channels (RTC) source selection ..............33 Figure 6.44 Real Time Channels (RTC) period selection ..............33 Figure 6.45 Groups Page (1…6) ....................34 Figure 6.46 Groups Page (7…12) ..................... 34 Figure 6.47 Groups Page group selection...................

  • Page 5: Compliance With Eu Directive

    1 piece M3 bolt nut User Manual Guarantee Certificate Elimko Data Explorer Pro Cd. After opening the package, please check the contents with the above list. If the delivered product is  wrong type, any item is missing or there are visible defects, contact the vendor from which you purchased the product.

  • Page 6: Type Coding

    E-PR-200 4. DESCRIPTION E-PR-200 series industrial recording and control devices complies with IEC/TR 60668 standard with its 288x288mm front panel. These series has a high brightness and high resolution, 1024x768 pixel TFT touch panel and features several analog and digital interfaces.

  • Page 7: Technical Specification

    Elimko E-PR-200 4.2. TECHNICAL SPECIFICATION TC (B, E, J, K, L, N, R, S, T, U) RT (Pt-50, Pt-100, Pt-500, Pt-1000, Ni-100, Ni-200, Ni-500, Ni-1000) Input Types 0 / 20 mA, 4 / 20 mA, -2000 mV / 2000 mV, 0 / 10 V TC : ±%0.5 of the reading value or ±1°C,...
  • Page 8 Elimko E-PR-200 4.3. Dimensions Figure 4.1 E-PR-200 dimensions and Panel Mounting 4.4. Panel Mounting Punch a mounting cutout according to Figure 4.2 into the panel. Slide the device into the cutout from the front of the panel. Fit the mounting clamps to the device, ensuring the lugs are located in their slots. Fasten the mounting clamps using the retaining screws.
  • Page 9 Elimko E-PR-200 5. USAGE 5.1. Front Panel In the event of a new alarm, the background color of the title area flashes between red and blue. After the alarms were acknowledged, the flashing ceases and the title area appears in blue (see Figure 5.1).

  • Page 10: Operation Buttons

    Elimko E-PR-200 OPERATION BUTTONS This button is used to select one of the 12 groups and is active only TREND, BAR, DIGITAL and DIGITAL 2 views. This button is used to select any of the TREND, BAR, DIGITAL, OVERVIEW, ALARM LOG, TOTALIZER LOG, INSTRUMENT LOG, OPERATOR LOG, DIGITAL LOG, DIGITAL 2 and SCAN VIEWS options.
  • Page 11 Elimko E-PR-200 5.2. Trend Page Traces, process values, and alarm states of the channels in selected group are viewed. By pressing button the menu given Figure 5.5 is opened. In Trend Page while not in History mode, newest recorded data is drawn on the screen continuously.
  • Page 12 Elimko E-PR-200 Historical mode must be selected for this key to be active. This button scrolls the One Grid Forward graph forward by a grid interval. Historicaly mode must be selected for this key to be active. This button scrolls the One Grid Back graph backwards by a grid interval.
  • Page 13 Elimko E-PR-200 Figure 5.6 Start Batch Screen 5.3. Bar Graphic Page Channel Name Process Unit Process Value Alarm 1 Alarm 2 Process If the alarms are Value defined, H or L is written according to alarm types. Active alarms are shown with red color.
  • Page 14 Elimko E-PR-200 5.4. Digital View Page Channel Process Name Unit Process Value Totalizer and Unit Alarm States Figure 5.8 Digital View Screen In Digital View Page, totalizer values, process values, and alarm states of 12 channels in selected group are viewed.
  • Page 15 Elimko E-PR-200 5.5. Overview Page Figure 5.10 Batch Screen View All channels can be viewed in this page together. Process values of all available sources can be viewed in a single page. Each row in the page corresponds to a process group from one of the available slots, Modbus Channels or Math Analog Channels.
  • Page 16 Elimko E-PR-200 5.7. Totalizer Log Figure 5.12 Totalizer Log screen Source Name, record date, totalizer value and unit of the last recorded 10000 totalizer values are listed in Totalizer Page. The last recorded totalizer is displayed at the top of the list. Totalizer values can be scrolled buttons.
  • Page 17 Elimko E-PR-200 5.9. Operator Log Figure 5.14 Operator Log screen Operators can add messages anytime while operating the device in order to assert certain events and information. In order to add messages, the operator must login first and should press Add Operator Message menu in the Operator Menu.
  • Page 18 Elimko E-PR-200 5.11. Digital 2 Figure 5.16 Digital 2 screen Two consecutive groups (selected group and the following group which may wrap to first or last group depending on selected group) can be viewed digitally on the same page. 6. MENU PAGES Figure 6.1 Password input window to the main menu...
  • Page 19 Elimko E-PR-200 6.2. Main Menu Detailed descriptions of the pages that can be accessed from the main menu are described in the sections indicated in Figure 6.2. OS button allows access to the operating system. All operating systems menus are hidden as factory settings.
  • Page 20 Elimko E-PR-200 6.4. Security Page User names, passwords and access rights of users are determined in Security Page. There is no restriction for ADMIN user rights and access rights of other users are determined by ADMIN user. User: Determines the user that will be adjusted.
  • Page 21 Elimko E-PR-200 Output states of the Digital Output cards for test purposes can be changed by pressing corresponding ON and OFF buttons. There is no testing and calibration page of digital input cards. Like the digital output cards, relays states can be changed by pressing ON or OFF in Relay Card Test page for test purposes.
  • Page 22 Elimko E-PR-200 Analog Output Card Calibration Adjustments: Figure 6.10 Analog Output Card Calibration Page The current and voltage outputs of analog ouput channels provided with Analog Output cards can be calibrated on the screen given in Figure 6.10. For each current and voltage outputs, 2 LOW and 2 HIGH calibration values must be saved.
  • Page 23 Elimko E-PR-200 6.5.3. Serial Port Adjustment The communication parameters of RS-485 port (Boud Rate, Parity and Stop Bit) are adjusted in this tab. Modbus Set as either master or slave. Type: Address: Determines modbus slave communication address. Only functional when slave mode is selected.
  • Page 24 Elimko E-PR-200 Figure 6.16 Color selection screen 6.6. Channels Page After selecting the slot from top window and the channel from the left buttons, related content is loaded to the screen. After required adjustment, SAVE button saves the values. Figure 6.17 Slot Channels Page 6.6.1.
  • Page 25 Elimko E-PR-200 6.6.2. Digital Output Card adjustments Please see section 6.6.1 for a description of parameters. Figure 6.19 Digital Output Card Adjustments 6.6.3. Analog Input Card adjustments Name The channel can be named with using maximum 12 characters. Description Maximum 50 characters long description.
  • Page 26 Elimko E-PR-200 Figure 6.20 Analog Input Card Input adjustmens Figure 6.22 Linearization Select Figure 6.21 Input Type Selection ( Input Type Thermocouple) Figure 6.23 Linearization Select Figure 6.24 Linearization Select ( Input Type Resistance Thermometer) ( Input Type Ohm, Milivolt, Miliamper or Volt) CJ Type, CJ Source and CJ temperature parameters are active only TC inputs(see Figure 6.25).
  • Page 27 Elimko E-PR-200 Figure 6.25 Disabled CJ Type, CJ Temperature and CJ Source parameters CJ TYPE OPTIONS DEFINITIONS DISABLED selection disables the compensation. CONSTANT selection fixes the cold junction temperature to CJ Temp paremeter. RESERVED and EXTERNAL selections use external E-CJ- NTC-01 terminal NTC sensor.

  • Page 28: Output Value

    Elimko E-PR-200 Fault Value : In the event of a fault, this is the value that the output will take. Figure 6.27 Analog Output Card Adjustments Output Value Source Process Value Figure 6.28 Source Process Value & Output Value (Analog Output Card) 6.6.5.
  • Page 29 Elimko E-PR-200 Figure 6.29 Alarm 1 Type selection Figure 6.30 Alarm 2 Type selection Figure 6.31 Alarm Type selection Working forms of alarm types are described below. Figure 6.32 Low and High Alarm Forms Figure 6.33 Slow Rate and Fast Rate Alarm Forms 6.6.6.
  • Page 30 Elimko E-PR-200 Figure 6.34 Analog Input Totalizer adjustments 6.6.7. Record Adjustments Enable: Determines whether the channel recording is activated or not. The parameter can be selected as ON or OFF. Sampling: Determines the recording period. Filter: Sampling period of the internal ADCs are fixed at 100 ms regardless of recording period.
  • Page 31 Elimko E-PR-200 Changing the recording period parameter causes losing of the relevant channel's archived data recorded in that day at which the modifition takes place. Daily memory usage for each recording channel can be calculated using below equation in bytes.
  • Page 32 Elimko E-PR-200 Reg. Count: Number of register to be read in query. Index: When the Address, Reg. Start Adr. and Reg. Count parameters are set to the same values for more than one channel, the Index parameter determines the register which will be assigned to channel process value.
  • Page 33 Elimko E-PR-200 6.7. Real Time Channels Page Source: Real Time channel to be adjusted. Name: Desired channel can be named with maximum 12 characters. Description: Maximum 50 characters long description. Period, Start, and End parameters determine the real time interval in which the related real time source will be active as shown below.
  • Page 34 Elimko E-PR-200 6.8. Groups Page 12 process group with 12 channels can be defined in the device. The channels of the process groups can be chosen from slot analog channels, modbus channels or math analog channels. After selecting the channels and their scales, these channels can be viewed in Bar Graphic, Digital and Trend Pages.
  • Page 35 Elimko E-PR-200 Figure 6.49 Changing alarm set values Figure 6.48 Trend Page (Trend Type Circular) To change the graphic drawing direction in the trend view, the GROUPS menu should be selected from the Main Menu. Graphic Type, Horizontal, Vertical or Circular can be selected from the Groups menu (see Figure- 6.50).
  • Page 36 Elimko E-PR-200 6.8.2. Batch Start Input Actions can also be initiated manually via the menus on the screen, and can also be initiated and stopped via digital inputs. This feature is activated in the group configuration by assigning the Start Start Input parameter of the relevant group to one of the 16 digital inputs found in the device.
  • Page 37 Elimko E-PR-200 Figure 6.56 shows the process number initiated when the digital input is activated, Figure 6.57 shows the passivation status of the digital input, and Figure 6.58 shows the case where the process number is incremented and the new process is started when the digital input is reactivated.
  • Page 38 Elimko E-PR-200 The transaction table for each group is separated. If the Trend Page is displayed in which group, the process table of that group can be displayed. When the Trend Page of the relevant group is selected, the running processes and previously completed processes can be displayed by pressing the button (see Figure 6.59,...
  • Page 39 Elimko E-PR-200 The data stored in the device can be downloaded to the computer via USB or ETHERNET connection with the E-PR-200 DATA EXPLORER program and the printer output can be retrieved. A sample output is displayed below. KY-PR200-0420-0 PAGE 39/56...
  • Page 40 Elimko E-PR-200 6.9. Custom Tables Up to 10 custom linearization tables can be defined for linear channels. These tables define input and output relations for non standart sensors. Table Name: 10 character long table name. Step Count: Determines number of linearization steps. It can be maximum 20 steps.
  • Page 41 Elimko E-PR-200 Figure 6.65 Archive Synchronization Page Figure 6.66 Archive Backup Page 6.11. E-mail Recorder can be configured to send e-mail reports contaning instanteneous process values and states up to 4 recipients at adjustable periodic times or by multiple configurable triggers such as sources and general events.
  • Page 42 Elimko E-PR-200 Figure 6.68 E-MAIL Recipients Page 6.11.3. Source adjustments Source 1-8: Up to 8 sources which will trigger e-mail notification to the recipients can be defined. For periodic e-mail notification, one of the real time channels with required interval should be assigned to any of the sources.
  • Page 43 Elimko E-PR-200 Figure 6.70 E-MAIL Events Page 6.12. PID PID configuration window is accessed from MAIN MENU by pressing PID button. 12 PID control loop with different control parameters can be defined for various control applications. Figure 6.71 PID Configuration Window PID Source PID Source to be configured.
  • Page 44 Elimko E-PR-200 the parameter Set Source. Min. Set Minimum configurable internal set value. Max. Set Maximum configurable internal set value. Min. Out Minimum output value in %percentage. When the calculated output value is less than the minimum output value, the output value is set to minimum output value.
  • Page 45 Elimko E-PR-200 6.12.1. PID Usage and Demonstrations PID Control can only be viewed in Trend View as shown in Figure-6.74. In order to activate this view, Channel 1 of the relevant group must be assigned to a PID Source. The details of the PID page view are given in Figure 6.75.
  • Page 46 Elimko E-PR-200 Figure 6.76 PID Control Page Figure-6.76 also shows the percentage of the output on the Overview Page, rather than the status indication at the relay outputs assigned to the PWM Source. 6.13. PROFILE 16 different profile sources can be configured in the device and used for different purposes. Profile sources can be assigned as external set source for PID channels in the device.
  • Page 47 Elimko E-PR-200 KY-PR200-0420-0 PAGE 47/56...
  • Page 48 Elimko E-PR-200 Şekil 6.78 6.13.1. Curves Explanations about the parameters are given below. The screenshot is as given in Figure 6.79. Şekil 6.79 KY-PR200-0420-0 PAGE 48/56...

  • Page 49: Connection Diagrams

    Elimko E-PR-200 7. CONNECTION DIAGRAMS The back panel view of E-PR-200 device is shown at the below figure. There are 9 slots at the back panel. Figure 7.1 E-PR-200 Rear Panel The Power and Communication Slot is fixed for every device and Power Supply, Transmitter Supply, RS-485 and Ethernet connections are made to this slot (see.Figure 7.2 , Appendix-1).
  • Page 50 Elimko E-PR-200 (ohm) For TC input, E-CJ-NTC-01 terminals supplied with the device seperately should be used. Down Figure 7.3 Analog Input Card Connection Diagrams (3 Channels) (ohm) For TC input, E-CJ-NTC-01 terminals supplied with the device seperately should be used.
  • Page 51 Elimko E-PR-200 Digital Input Digital Output Digital Input and output  cards must be supplied with an extarnal 24V DC source, otherwise the cards can not be ATTENTION: detected by the recorder and do not function. Down Down Figure 7.5 Digital Input&Output Cards Connection Diagrams Snubber Relay Outputs can be used with snubbers.

  • Page 52: Appendix 1: Ethernet Connection

    8. DATA TRANSFER COMMUNICATION PROTOCOLS E-PR-200 series recording devices has several standard connectivity options for easy transfer of recorded data. Standard of the shelf USB Mass storage disks up to 4 GB can be plugged from front panel USB ports and all data can be synchronized with a couple of click on the screen.

  • Page 53: Appendix 2: Equation Creation Using Math Editor

    Elimko E-PR-200 Crossever Cable Figure 9.1 Computer Connection Figure 9.2 Crossover Cable Connection Appendix 2: Equation Creation Using Math Editor Equation for Math Analog and Math Digital can be easily created using Math Editor. User can apply arithmetic operators (+,-,*,/), comparison operators (>,<,>=,<=,==), constants, channel process values and miscellaneous functions into equations.

  • Page 54: Appendix 3: Modbus Rtu Communication Addresses

    Elimko E-PR-200 Figure 9.5 Operator and Function description Appendix 3: Modbus RTU Communication Addresses Modbu RTU Register addresses can be reached from MODBUS TABLE window by presing the MODBUS TABLE button in the Main Menu. Digital channel grouped by slots are respresented with a single address. Data format of this representation is given in Figure 9.7.
  • Page 55 Elimko E-PR-200 KY-PR200-0420-0 PAGE 55/56...

  • Page 56: Appendix 4: Barcode Reader

    Elimko E-PR-200 Appendix 4: Barcode Reader Rear panel USB port serve as a hub to 2D Barcode scanners which are prevalently adapted in certain industrial application for easy and secure data input devices. All standard input windows in the device such as digital and text boxes support barcode scanner input.

This manual is also suitable for:

E-pr-200-2-2-3-3-0-0-0-0-0-0-0E-pr-200-2-2-2-2-2-2-2-2-0-0-0E-pr-200-1-1-6-3-0-0-0-0-0-1-0

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