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Phoenix Mecano PMZ10ES Assembly Instructions Manual

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Electric cylinder PMZ10ES..............................................2
B.017 599
Version 1.0
Assembly Instructions

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Summary of Contents for Phoenix Mecano PMZ10ES

  • Page 1 Assembly Instructions Electric cylinder PMZ10ES……………………………………….2 B.017 599 Version 1.0...

  • Page 3: Table Of Contents

    Contents Installation Declaration ....................4 PMZ10ES Installation Declaration ..................4 General information ......................5 Notes on these assembly instructions ................5 Liability / warranty ......................6 Liability ..........................6 Product monitoring ......................6 Language of the operating instructions ................6 Copyright ..........................
  • Page 4 Phoenix Mecano Komponenten AG 7.4.1 Installation procedure...................... 19 Maintenance ........................20 Cleaning ......................... 20 Disposal and return ......................20 Connection plans ......................21 Connection type AP.4.017 712 ..................21 Connection type AP.4.017 713 ..................22 Connection type AP.4.017 714 ..................23 Connection type AP.4.017 715 ..................

  • Page 5: Installation Declaration

    Essential performance – Collateral standard: Electromagnetic disturbances – Requirements and test (IEC 60601-1-2:2014); German version EN 60601-1-2:2015 Phoenix Mecano Komponenten AG undertakes to submit technical documentation for the incomplete machine upon substantiated request of the national competent bodies in electronic format.

  • Page 6: General Information

    Phoenix Mecano Komponenten AG General information Notes on these assembly instructions These assembly instructions are only applicable for the electric cylinder described and intended as documentation for the manufacturer of the final product, into which this incomplete machine will be installed.

  • Page 7: Liability / Warranty

    Phoenix Mecano Komponenten AG. Users themselves are responsible for compliance with legal regulations and can be held liable in the event of misuse. The copyright owner of these assembly instructions is Phoenix Mecano...

  • Page 8: Use / Operating Personnel

    Moving persons with this electric cylinder, for example, is an example of an unintended use and is forbidden. Phoenix Mecano Kompo- nenten AG is released of liability and general operating licence of this electric cylinder becomes void in case of unintended use.

  • Page 9: Safety

    Safety instructions Phoenix Mecano Komponenten AG has constructed this electric cylinder according to the current state of the art and existing safety regulations. However, if the electric cylinder is misused and/or operated in the manner inconsistent with the intended use or if the safety instructions are not observed, this may result in hazards to personnel and property.

  • Page 10: Safety Signs

    Phoenix Mecano Komponenten AG Safety signs These warning and mandatory actions signs are the safety symbols which warn of risk or hazard. Data of these assembly instructions regarding special hazards or situations with electric cylinder must be complied with, while non-ob- servance increases the risk of an accident.

  • Page 11: Product Information

    Product information Mode of operation The electric cylinder serves for adjustment of the guided components or other similar adjustment tasks. It is driven by a low voltage motor. 6.1.1 Variants of power supply Power supply 12 / 24 / *48 VDC 6.1.2 Variants of force / speed There are the following basic configurations in terms of force / travel speed of the electric cylinder PMZ10:...

  • Page 12: Variants Of Suspension

    Phoenix Mecano Komponenten AG Variants of suspension Variants of rear suspension: Variant 1 – 4: Variant 5 – 8: Variant Angle Dimension Variant Angle Dimension 0° 0° 45° Ø10.1 +0.2 45° Ø12.1 +0.2 90° 90° 135° 135° Variant 1 – 4 is only available up to 5,000 N.
  • Page 13 Variants of front suspension: Variant 1: Variant 2: Variant 1 is only available up to 5‘000 N. Variant 3: Variant 4: Internal thread M12 Screw-in depth 10 mm...

  • Page 14: Technical Data

    Phoenix Mecano Komponenten AG Technical data Stroke length Up to 1000 mm Dimension A (installation dimension) Stroke less than 400 mm = stroke + 200 mm Stroke equal or greater than 400 mm = stroke + 250 mm Standard stroke lengths 100;...

  • Page 15: Overview Diagram Of The Electric Cylinder

    Overview diagram of the electric cylinder Motor Transmission Fixing adapter, front Connector plug Emergency adjustment Thrust tube Pressure equalising element Guide nut Leading spindle Fixing adapter, rear Plugs / connectors option overview Plug M12, 5-pol. Plug M12 Power, 3-pol. Plug M12 Power, 3-pol.

  • Page 16: Performance Chart

    Phoenix Mecano Komponenten AG Performance chart 6.7.1 Current consumption I(A) 12 VDC: Current / force F(N) I(A) 24 VDC: Current / force F(N)

  • Page 17: Speed

    6.7.2 Speed v(mm/s) Speed / force F(N) = M Variant with end switch (unregulated)

  • Page 18: Life Phases

    Transport and storage The product is to be checked by suitable personnel for visible and functional damage. Damage caused by transport and storage must be reported to the responsible person and Phoenix Mecano Komponenten AG immediately. Commissioning damaged electric cylinders is forbidden.

  • Page 19: Assembly

    Assembly After the receipt of the electric cylinder, check the device for any damage. The electric cylinder is delivered ready for operation without a controller. The installation of the PMZ10 consists in fixing the electric cylinder using the rear and front suspensions. (here, note your special suspen- sion variants;...

  • Page 20: Installation Procedure

    Phoenix Mecano Komponenten AG 7.4.1 Installation procedure Hang the rear suspension onto the counterpart piece. Attention: The counterpart piece may not be able to rotate. The electric cylinder must be able to be rotated in the direction of the arrow (see figure).

  • Page 21: Maintenance

    Maintenance The electric cylinder is basically maintenance-free, but is not wear-free. Faulty functioning, excessive play of the movable parts or unusual sounds generated by the electric cylinder can be the signs of wear. Worn parts of the product must only be replaced by the manufacturer. The electric cylinder must be sent to the manufacturer for these works.

  • Page 22: Connection Plans

    Phoenix Mecano Komponenten AG Connection plans Connection type AP.4.017 712 (Supply voltage polarity; 1x Power cable) Power cable (sketch) Green-Yellow (GNYE) Blue (BU) Brown (BN) Power cable Input / Output Description Green-Yellow Functional earth (GNYE) Brown Operating voltage (BN) 12 V version: ±12 Vdc ±20 %...

  • Page 23: Connection Type Ap.4.017 713

    Connection type AP.4.017 713 (Supply voltage polarity; 1x M12power) M12power (top view) 1 (BN) 3 (RD) 4 (BK) Pin assignment M12power (3pol) Input / Output Description Pin 1 Functional earth Brown (BN) Pin 3 Operating voltage Red (RD) 12 V version: ±12 Vdc ±20 % 24 V version: ±24 Vdc ±10 %...

  • Page 24: Connection Type Ap.4.017 714

    Phoenix Mecano Komponenten AG Connection type AP.4.017 714 (SPS; 1x Power cable, 1x M12-5pol) Power cable M12-5pol 5 (GY) (sketch) (top view) Green-Yellow (GNYE) 2 (WH) 1 (BN) Blue (BU) 3 (BU) 4 (BK) Brown (BN) Power cable Input / Output...

  • Page 25: Connection Type Ap.4.017 715

    Connection type AP.4.017 715 (Manual switch; 1x Power cable, 1x M12-5pol) Power cable M12-5pol 5 (GY) (sketch) (top view) Green-Yellow (GNYE) 2 (WH) 1 (BN) Blue (BU) 3 (BU) 4 (BK) Brown (BN) Power cable Input / Output Description Green-Yellow Functional earth (GNYE) Brown...

  • Page 26: Connection Type Ap.4.017 716

    Phoenix Mecano Komponenten AG Connection type AP.4.017 716 (SPS; 1x M12power, 1x M12-5pol) M12power M12-5pol 5 (GY) (top view) (top view) 1 (BN) 2 (WH) 1 (BN) 3 (BU) 4 (BK) 3 (RD) 4 (BK) Pin assignment M12power (3pol) Input / Output...

  • Page 27: Connection Type Ap.4.017 717

    Connection type AP.4.017 717 (Manual switch; 1x M12power, 1x M12-5pol) M12power M12-5pol 5 (GY) (top view) (top view) 1 (BN) 2 (WH) 1 (BN) 3 (BU) 4 (BK) 3 (RD) 4 (BK) Pin assignment M12power (3pol) Input / Output Description Pin 1 Functional earth Brown (BN)

  • Page 28: Connection Type Ap.4.017 718

    Phoenix Mecano Komponenten AG Connection type AP.4.017 718 (Supply voltage polarity; 1x Power cable, 1x M12-12pol) Power cable M12-12pol 10 (VT) (sketch) (top view) Green-Yellow 2 (BU) 1 (BN) (GNYE) 3 (WH) 9 (RD) 4 (GN) 8 (GY) Blue (BU)
  • Page 29 Pin 7 Not connected Black (BK) Leave unconnected Pin 8 Grey (GY) Pin 9 Red (RD) Pin 10 Violet (VT) Pin 11 Grey-Pink (GYPK) Pin 12 Red-Blue (RDBU)

  • Page 30: Connection Type Ap.4.017 719

    Phoenix Mecano Komponenten AG Connection type AP.4.017 719 (SPS; 1x Power cable, 1x M12-12pol) Power cable M12-12pol 10 (VT) (sketch) (top view) Green-Yellow 2 (BU) 1 (BN) (GNYE) 3 (WH) 9 (RD) 4 (GN) 8 (GY) Blue (BU) Brown 11 (GYPK)
  • Page 31 Pin 8 Control Grey (GY) The actuator will extend or retract, if there is a high voltage level at the input.  Pin 8 (Grey): Extend  Pin 9 (Red): Retract Pin 9 Pegel-Definition Red (RD) ≤ 0.8 V Stop: ≥...

  • Page 32: Connection Type Ap.4.017 720

    Phoenix Mecano Komponenten AG Connection type AP.4.017 720 (Manual switch; 1x Power cable, 1x M12-12pol) Power cable M12-12pol 10 (VT) (sketch) (top view) Green-Yellow 2 (BU) 1 (BN) (GNYE) 3 (WH) 9 (RD) 4 (GN) 8 (GY) Blue (BU) Brown...
  • Page 33 Pin 9 Red (RD) Pin 10 Control Violet (VT) The actuator will extend or retract, if the input is connected to the internal ground potential.  Pin 10 (Violet): Extend  Pin 11 (Grey-Pink): Retract Pin 11 Switching value Grey-Pink (GYPK) ≤...

  • Page 34: Connection Type Ap.4.017 721

    Phoenix Mecano Komponenten AG 8.10 Connection type AP.4.017 721 (Supply voltage polarity; 1x M12power, 1x M12-12pol) M12power M12-12pol 10 (VT) (top view) (top view) 2 (BU) 1 (BN) 1 (BN) 3 (WH) 9 (RD) 4 (GN) 8 (GY) 11 (GYPK)
  • Page 35 Pin 7 Not connected Black (BK) Leave unconnected Pin 8 Grey (GY) Pin 9 Red (RD) Pin 10 Violet (VT) Pin 11 Grey-Pink (GYPK) Pin 12 Red-Blue (RDBU)

  • Page 36: Connection Type Ap.4.017 722

    Phoenix Mecano Komponenten AG 8.11 Connection type AP.4.017 722 (SPS; 1x M12power, 1x M12-12pol) M12power M12-12pol 10 (VT) (top view) (top view) 2 (BU) 1 (BN) 1 (BN) 3 (WH) 9 (RD) 4 (GN) 8 (GY) 11 (GYPK) 12 (RDBU)
  • Page 37 Pin 8 Control Grey (GY) The actuator will extend or retract, if there is a high voltage level at the input.  Pin 8 (Grey): Extend  Pin 9 (Red): Retract Pin 9 Pegel-Definition Red (RD) ≤ 0.8 V Stop: ≥...

  • Page 38: Connection Type Ap.4.017 723

    Phoenix Mecano Komponenten AG 8.12 Connection type AP.4.017 723 (Manual switch; 1x M12power, 1x M12-12pol) M12power M12-12pol 10 (VT) (top view) (top view) 2 (BU) 1 (BN) 1 (BN) 3 (WH) 9 (RD) 4 (GN) 8 (GY) 11 (GYPK) 12 (RDBU)
  • Page 39 Pin 9 Red (RD) Pin 10 Control Violet (VT) The actuator will extend or retract, if the input is connected to the internal ground potential.  Pin 10 (Violet): Extend  Pin 11 (Grey-Pink): Retract Pin 11 Switching value Grey-Pink (GYPK) ≤...

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