Related Manuals for ANTEK ECE10CM Series
Summary of Contents for ANTEK ECE10CM Series
- Page 1 Technical Documentation 4Q- Drive regulator ECE10CM-xx and DC10CM-xx for permanent-excited Three-phase Synchronous Motors resp. permanent-excited Direct-current motors up to 1,4 kVA...
- Page 2 Technical Documentation 4Q- Drive regulator ECE10CM and DC10CM Document R0041gb.doc Version 6/03...
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Page 3: Table Of Contents
Contents: Page GENERAL INFORMATION ANUFACTURER HIPPING ONTENTS NIVERSAL MALL ONVERTER 1.3.1 HORT DESCRIPTION 1.3.2 ECOMMENDED TILISATION 1.3.3 ISCLAIMER 1.3.4 EFINITIONS SAFETY ENERAL AFETY NFORMATION PERATING ANUAL PERATOR ESPONSIBILITIES ERSONNEL RIVE EGULATOR TECHNICAL DATA ENERAL PERATING ONDITIONS ECE10CM, DC10CM R ATING IMENSIONS IMENSIONS INSTALLATION... - Page 4 INITIATION NITIAL TART TROUBLESHOOTING & ELIMINATION OF ERRORS RROR ESSAGES ROUBLE HOOTING ESETTING OF RROR ESSAGES MAINTENANCE MANUFACTURER’S DECLARATION ENCLOSURE 10.1 LOCK IRCUIT IAGRAM 10.2 ERMINAL VERVIEW 10.3 OMMUTATION ABLES errors and revisions are reserved The text at hand is a translation which, before use, is to be examined by a professional engineer of the company using it for its technical accuracy and agreement.
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Page 5: General Information
♦ all necessary connectors Upon receipt, examine the contents for completeness. The manufacturer, ANTEK – Antriebstechnik GmbH, assumes no liability for later shortage claims. 1.3 Universal Small Converter The Universal Small Converter (UNIKUM) is a 4 quadrant drive control. It is specifically designed to fulfil the demands of quiet running and dynamics. -
Page 6: Short Description
1.3.1 Short description ♦ Power range: 1.4 kVA ♦ Wide-area voltage input ♦ 4Q drive control ♦ Compliance with existing EMC Standard to EN 50011-A without additional external filters ♦ All internal auxiliary voltages are generated from the intermediate circuit ♦... -
Page 7: Recommended Utilisation
The process-specific instructions and circuit extracts contained in this manual are recommendations. Their applicability for the task at hand must first be verified. The firm ANTEK – Antriebstechnik GmbH assumes no liability for the suitability of the described processes and circuit suggestions contained herein. -
Page 8: Definitions
Guarantee Guarantee claims are to be made to the manufacturer as soon as a fault / defect is discovered. The guarantee will be voided by: ♦ improper use of the converter ♦ improper working on and with the converter 1.3.4 Definitions Qualified Personnel Qualified personnel are persons who, due to their training, experience and instructions, as well as their knowledge of relevant standards and directives, safety-regulations, company policies,... -
Page 9: Safety
2. Safety 2.1 General Safety Information The drive regulator was state-of-the-art at the time of delivery and is considered principally safe to operate. The drive regulator may present certain dangers to personnel, the drive regulator or other assets of the operator when ♦... -
Page 10: Operator Responsibilities
2.3 Operator Responsibilities Responsibilities of the operator or safety officer: ♦ to ensure adherence to all relevant directives, instructions and laws, ♦ to ensure that only qualified personnel operate on or with the drive regulator, ♦ to ensure that the operating manual is available to all personnel. 2.4 Personnel Only qualified personnel may work on or with the regulator. -
Page 11: Technical Data
3. Technical Data 3.1 General Data / Operating Conditions Temperature range: 0°C ... +40°C without power-loss 40°C ... +70°C with power-loss Output Power in % Temperature in °C Altitude tolerance: under 1000m without power-loss Output Power in % 1000 3000 5000 2000 4000... -
Page 12: Ece10Cm, Dc10Cm Rating Data
3.2 ECE10CM, DC10CM Rating Data Mains input voltage: 70 ... 270 VAC, 45 ... 64 Hz Alternative DC power supply: 80 VDC ... 350 VDC Max. input current: 6.3 AAC Nmax Internal fuse 6.3 AT Output voltage: 0 ... 90% UZK Max. -
Page 13: Dimensions
3.3 Dimensions READY TEMP < U > S-FAIL ENABLE n-REF LIMIT n-SET I-max I-ACT I-SET n-ACT OFFSET n-max I-max ANTRIEBSTECHNIK GmbH separate sep. Lüfter 3.4 Heat Sink Dimensions Drive Control - stand-alone 1.5 K/W 1 2 5 - with heat sink SK111 0.9 K/W - with heat sink SK111 1 0 0... -
Page 14: Installation
4. Installation 4.1 Mechanical Installation ♦ Only install the converter in the vertical position. ♦ Allow a distance of 50 mm above and below the drive regulator for air-circulation ♦ Ensure the unobstructed circulation of exhaust air ♦ When the cooling air is contaminated by dust, lint, aggressive gases and greases, which could impair the functioning of the drive regulator, sufficient countermeasures must be taken, e.g. -
Page 15: Information On Emc
4.3 Information on EMC In order to guarantee electromagnetic compatibility (EMC) in your switch cabinets in an electrically raw environment, the following EMC rules are to be observed during construction and set-up: ♦ All metallic parts of the switch cabinet are to be connected flatly and in a well-conducting manner (not lacquer on lacquer!). -
Page 16: Connection
4.4 Connection 4.4.1Mains ♦ Min. cable cross-section 1.5 mm² ♦ Connect mains cable to plug-in terminals N, L1, PE (Starting torque: 0.5 - 0.6 Nm) Drive Control 4.4.2Motor Connection Permanently Excited Three-Phase-Synchronous Motor (ECE) ♦ Min. cable cross-section 1.5 mm² ♦... -
Page 17: Interconnected Operation Of Several Drive Controls
Permanently Excited DC Motor ♦ Min. cable cross-section 1.5 mm² ♦ Connect motor cable to plug-in terminals PE, W, V (Starting torque: 0.5 - 0.6 Nm). Clockwise rotation for polarity illustrated. ♦ Insert screen correctly in accordance with X 5 - 2 EMC For feedback system and sensor wire connections see Chapter 4.4.8 ♦... -
Page 18: Ballast Resistor Connection
4.4.4 Ballast Resistor Connection ♦ The size of the ballast resistor should be agreed with the manufacturer. ♦ Monitoring the ballast resistor by means of a thermal protection contact is recommended. If no thermal protection contact is X 5 - 3 used, input X5-3 must be bridged to HIGH potential e.g. -
Page 19: Control Connections
4.4.5 Control Connections 4.4.5.1 Digital Signal Connection E N A B L E ϑ internal circuit - M O T O R ϑ ϑ ϑ ϑ ϑ 1 0 k - B A L L A S T ϑ ϑ ϑ ϑ digital input R E S E T... - Page 20 4.4.5.2 Analogue Signal Connection internal circuit 1 0 0 k 1 0 0 k n - S E T + 1 0 0 k n - S E T - I - L I M I T 1 0 k + 1 0 V - 1 0 V G N D...
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Page 21: Signalling Outputs
4.4.6 Signalling Outputs internal circuit R E A D Y + R E A D Y - n - R E F + n - R E F - switching voltage max. 35 VDC drive control <1V at 10mA rating max. 100mA READY (X5-8/9) Transmitting when ready. -
Page 22: Feedback Systems
4.4.8 Feedback Systems The Series ECE10CM & DC10CM drive controls can be fitted with various types of feedback systems. This results in different component variants for the converter: ♦ ECE10CM-00: Converter for permanently excited three-phase synchronous motors with block commutation. Speed feedback via commutation sensors. - Page 23 4.4.8.2 Incremental Generator (ECE10CM-01) If a permanently excited three-phase synchronous motor (ECE) with 3x120° offset commutation sensors and additional incremental generator with more than 500 pulse/rev. is connected, a control range of 1:500 can be achieved. The power supply is controlled by evaluation of the rotor position by the commutation sensors.
- Page 24 4.4.8.3 Resolver Connection (ECE10CM-02) If a permanently excited three-phase synchronous motor (ECE) with resolver is used, the motor is supplied with sinusoidal commutation and a control range of 1:1000 can be achieved. The drive control is synchronised to the TAMAGAWA resolver Type TS2630N321E64. Resolver key data: ♦...
- Page 25 Generator Equivalent Circuit The generator equivalent circuit derives from the resolver signal a pulse sequence which corresponds to the pulse sequence of an incremental generator. The length of the zero pulse is set at 90°. 1024 pulses equal 1 motor revolution. The levels of all outputs are RS485 compatible.
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Page 26: Service - Information
Ready: green (GN) 5. Service - Information Fault indication: red (RD) Status message: yellow (YE) 5.1 Displays READY (GN) ON = control unit ready for operation R E A D Y T E M P OFF= collective fault on control unit <... -
Page 27: Measuring Points
5.2 Measuring Points n-SET Speed set point in accordance with set point integrator 100 % Scaling: Reference potential of all test jacks I-max Maximum peak current I 1 A V Scaling: I-SET Current set point (Speed regulator output) 1 A V Scaling: I-ACT Current actual value (Phase current in Phase V) - Page 28 n-max Maximum speed setting 1. Rough adjustment via S1-1, S1-2 &. R161 (See Chapter 5.4) 2. Specify maximum set point voltage (10V). 3. Set max. required speed on "n-max“ trimmer (See sketch for trimmer OFFSET). 4. Check at "n-ACT“ test jack. I-max Equipment peak current setting External current default "I-LIMIT (X5-7)“...
- Page 29 IxR compensation setting with EMF regulation of DC motors (Component variant DC10CM-00) 1) Turn "IxR“ trimmer to lefthand stop 2) Let motor idle at max. default speed (10V) 3) Set motor at required maximum speed with "n-max" trimmer. 4) Specify low speed (e.g. 20% of n-max) 5) Idling speed n , i.e.
- Page 30 Drive control reset time setting (Integration time) 1. "Tn“ trimmer to righthand stop. 2. Specify set point jump 3. Reduce reset time until drive becomes unstable. 4. Increase reset time until drive runs in a stable condition again Example of a jump response after optimum setting of the control performance with a small speed overshoot.
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Page 31: Encoding
5.4 Encoding R E A D Y T E M P < U > S - F A I L n - R E F E N A B L E L I M I T D I R The drive control must be open for encoding. Disconnect drive control n - S E T G N D I - m a x... - Page 32 R161 ♦ permanently excited DC motors with DC tachogenerator R161 Tacho voltage S1-1 = OFF [VDC] S1-2 = OFF 11 - 20 10 kΩ 20 - 35 22 kΩ 25 - 45 33 kΩ 35 - 60 47 kΩ 40 - 70 56 kΩ...
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Page 33: Initiation
6. Initiation 6.1 Initial Start-up The open drive control may not be connected to the mains voltage while these settings are being made. Select speed range (See Chapter 5.4) Check the wiring for completeness, short or earth circuits prior to initial start-up of the drive control: Power Connection: ♦... -
Page 34: Troubleshooting & Elimination Of Errors
7. Troubleshooting & Elimination of Errors 7.1 Error Messages See Chapter 5.1 7.2 Trouble Shooting Cause of fault Elimination of errors TEMP Heat sink overheating - Allow module to cool down (cutout at 80 °C) - Reduce maximum current - Clean heat sink, fan Motor protection contact has triggered - Allow module to cool down - Reduce maximum current... -
Page 35: Maintenance
8. Maintenance ♦ The drive control is maintenance-free if the specified utilisation conditions are observed (See Chapter 3.1). ♦ The air vents on the drive control can become blocked if the ambient air is polluted. Therefore, check and clean the air vents regularly depending on the degree of contamination. -
Page 36: Manufacturer's Declaration
9. Manufacturer’s declaration The manufacturer, ANTEK Antriebstechnik GmbH, herewith declares that the drive regulator ECE3AP-02-00 must be used as a component of the control equipment for variable speed motors to be installed in a machine or to be used for the construction of a machine together with other components. -
Page 37: Enclosure
10. Enclosure 10.1 Block Circuit Diagram Technical Documentation ECE10CM, DC10CM Page 37 of 39... -
Page 38: Terminal Overview
10.2 Terminal Overview For function specification of the individual terminals see Chapter 4.4 S I N C O S 2 4 V D C - T a c h o R E F G N D G N D + 1 5 V track A track track... -
Page 39: Commutation Tables
10.3 Commutation Tables Block Commutation ECE10CM-00 ANTEK MAYR Papst Terminal Function 51, 52 45, 56 X2-2 X2-3 X2-4 X3-1 X3-2 X3-3 X3-4 minus - X3-5 plus + +15VDC Sinusoidal Commutation ECE10CM-02 ANTEK Terminal Function 045, 056 045, 056 X2-4 X2-3...
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