STERO SD3 Series Service And Parts Manual
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STERO SD3 Series Service And Parts Manual

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SERVICE and PARTS
MANUAL
SD3 Series
SD3
ML-130232
F45576 (1015)

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Summary of Contents for STERO SD3 Series

  • Page 1 SERVICE and PARTS MANUAL SD3 Series ML-130232 F45576 (1015)

  • Page 2: Table Of Contents

    SD3 Series TABLE OF CONTENTS GENERAL ....................3 INTRODUCTION .

  • Page 3: General

    SD3 Series - GENERAL GENERAL • Low water protection. INTRODUCTION • One incoming plumbing connection to dishwasher through an electrically operated This manual is applicable to the models and ML valve. numbers listed on the cover page. Procedures apply to all models unless specified otherwise.

  • Page 4: Reference Material

    SD3 Series - GENERAL WATER SUPPLY REQUIREMENTS Hardness Temperature Flowing Model Chlorides ppm Water Usage (minimum) Pressure grains/gal. Water hardness below 4 grains/gal requires water treatment to reduce potential corrosion. Hardness above 6 grains/gal should be treated by water conditioner, water softener or in-line treatment.

  • Page 5: Ready Mode

    SD3 Series - GENERAL The control board is programed to cause the booster the default settings. Refer to SERVICE heater to turn on at the beginning of every rinse cycle PROGRAMMING for procedures on altering the pre- and turn off at the end of the cycle. This occurs even programmed times of cycle one.

  • Page 6: Service Procedures And Adjustments

    SD3 Series - SERVICE PROCEDURES AND ADJUSTMENTS SERVICE PROCEDURES AND ADJUSTMENTS CONTROL BOARD PROGRAMMING Certain procedures in this section require electrical test or measurements while power is applied to the machine. Exercise extreme caution at all times and follow Arc Flash procedures.

  • Page 7: Service Programming

    SD3 Series - SERVICE PROCEDURES AND ADJUSTMENTS CONTROL BOARD PROGRAMMING Feature Description Display Setting Display Standard Not Applicable in SD3 Not Applicable in SD3 Machine Type Not Applicable in SD3 Not Applicable in SD3 Not Applicable in SD3 Hot SD3 with Booster...
  • Page 8 SD3 Series - SERVICE PROCEDURES AND ADJUSTMENTS NOTE: Service programming mode can be accessed by two methods. Entering Programming Mode When Machine is OFF Remove front cover. Open control door. Press and hold the PROG switch on the control board, then press the ON key on the switch membrane keypad (user controls on front of machine) to enter programming mode.
  • Page 9 SD3 Series - SERVICE PROCEDURES AND ADJUSTMENTS SERVICE PROGRAMMING CHART DISPLAY PROGRAMMING PARAMETER DEFAULT VARIABLES ICONS NUMERIC VALUE Chemical Models: 130°F 120-150°F Programmed Tank Temperature Temperature Hot Models: 150-170°F 158°F WASH Plain Models: 150-170°F 158°F Booster Temperature (Hot Programmed 180 - 195°F (Hot Models 186°F...

  • Page 10: Tank Heater - Test

    SD3 Series - SERVICE PROCEDURES AND ADJUSTMENTS TANK HEATER - TEST Certain procedures in this section require electrical test or measurements while power is applied to the machine. Exercise extreme caution at all times and follow Arc Flash procedures. If test points are not easily...

  • Page 11: Booster Heater - Test

    SD3 Series - SERVICE PROCEDURES AND ADJUSTMENTS BOOSTER HEATER - TEST Certain procedures in this section require electrical test or measurements while power is applied to the machine. Exercise extreme caution at all times and follow Arc Flash procedures. If test points are not easily...

  • Page 12: Pump Motor - Test

    SD3 Series - SERVICE PROCEDURES AND ADJUSTMENTS INDIVIDUAL ELEMENT RESISTANCE THERMISTOR - TEST 1QTM, 2QTM Voltage Cold Resistance & 3QTM 575 - 600V 75.3 - 87.0Ω PUMP MOTOR - TEST Certain procedures in this section require electrical test or measurements while power is applied to the machine.

  • Page 13: Transformer 1T - Test

    SD3 Series - SERVICE PROCEDURES AND ADJUSTMENTS TEMPERATURE VS. RESISTANCE FOR 1QTM, 2QTM AND 3QTM THERMISTORS DEGREE (°F) RESISTANCE (Ω) 190°F 8.2 kΩ 200°F 6.9 kΩ 210°F 5.8 kΩ 250°F 2.9 kΩ 257°F 2.626 kΩ 284°F 1.734 kΩ Fig. 6 290°F...

  • Page 14: Transformer 2T - Test

    SD3 Series - SERVICE PROCEDURES AND ADJUSTMENTS Connect power to machine. Verify incoming AC line voltage at the line service connection point. Verify incoming voltage is present to primary side of transformer 1T. Measure output AC voltage across secondary windings of transformer. Voltage should be approximately 120VAC.

  • Page 15: Delimimg Procedure

    SD3 Series - SERVICE PROCEDURES AND ADJUSTMENTS If voltage at output is still low, Lock adjusting nut in position with lower nut. replace transformer. If voltage at output is between 11.5 - 16VAC, check the control board assembly. DELIMIMG PROCEDURE...

  • Page 16: Electrical Operation

    SD3 Series - ELECTRICAL OPERATION ELECTRICAL OPERATION COMPONENT FUNCTION Control Board Controls dishwasher electrical operation. Assembly ... . . Relay Board ..

  • Page 17: Component Location

    SD3 Series - ELECTRICAL OPERATION Terminal Block Line service to booster contactor 3CON (1 phase only). (2TB) ....Terminal Block Connection point for detergent and rinse aid control devices.

  • Page 18: Control Board / Relay Board Layout

    SD3 Series - ELECTRICAL OPERATION CONTROL BOARD / RELAY BOARD LAYOUT Control Board F45576 (1015) Page 18 of 37...

  • Page 19: Sequence Of Operation

    SD3 Series - ELECTRICAL OPERATION Relay Board NOTE: DETERGENT AND RINSE AID CIRCUITS Machine is off. Display is not lit. NOT USED ON SD3. Line voltage present at the following components. SEQUENCE OF OPERATION Primary windings of transformer 1T. Refer to the correct wiring diagram for model being Line sides of 1CON (pump motor) and serviced when reviewing sequence of operation.
  • Page 20 SD3 Series - ELECTRICAL OPERATION Relay board relays K5-C, K8-C and K9- BOOSTER LED on relay board C thru fuse F2. turns on. NOTE: It is normal for the secondary voltage (output) Control board signals relay board from transformer 2T to range between 11.5 to 16VAC.

  • Page 21: Control And Relay Board Leds

    SD3 Series - ELECTRICAL OPERATION WASH LED on relay board turns Rinse cycle completed. off. Control board enters seven second Dishwasher enters a dwell cycle. sani-dwell. RINSE icon is displayed Default is two seconds. until sani-dwell cycle is complete. Machine line voltage removed from Control board de-energizes the rinse terminals DPS1 and DPS2.
  • Page 22 SD3 Series - ELECTRICAL OPERATION RELAY BOARD LEDs RELAY BOARD DESCRIPTION DETERGENT LEDs present on service replacement relay boards, but not used on SD3 machines. SANITIZER F45576 (1015) Page 22 of 37...

  • Page 23: Wiring Diagram - 1 Phase

    SD3 Series - ELECTRICAL OPERATION WIRING DIAGRAM - 1 PHASE Fig. 16 Page 23 of 37 F45576 (1015)

  • Page 24: Wiring Diagram - 3 Phase

    SD3 Series - ELECTRICAL OPERATION WIRING DIAGRAM - 3 PHASE Fig. 17 F45576 (1015) Page 24 of 37...

  • Page 25: Troubleshooting

    SD3 Series - TROUBLESHOOTING TROUBLESHOOTING QUICK REFERENCE CHART - ELECTRIC HEAT ELECTRIC HEAT CHART Component Under Test Point Measure Test Primary H1 & H2 208V Line Service Primary H1 & H3 240V Line Service Transformer - 1T Primary H1 & H4 480V Line Service Secondary X1 &...
  • Page 26 SD3 Series - TROUBLESHOOTING ELECTRIC HEAT CHART Component Under Test Point Measure Test J3-2 (Display) 12VDC (machine on) J3-1 (Display) 5VDC (machine on) J4-4 (Keypad) 5VDC (machine off only) J4-3 (Keypad) 5VDC (machine on) J4-2 (Keypad) 5VDC (machine on) J6-1 5VDC (machine on) J6-6 ®.

  • Page 27: Control Board And Relay Board Leds

    SD3 Series - TROUBLESHOOTING ELECTRIC HEAT CHART Component Under Test Point Measure Test 100°F = 55.7kΩ 120°F = 34.9kΩ Disconnect connector from 140°F = 22.6kΩ J2 to measure resistance 158°F = 15.5kΩ 1QTM = J2-1 / J2-6 Thermistors 160°F = 14.9kΩ...

  • Page 28: No Display After On Key Is Pressed

    SD3 Series - TROUBLESHOOTING CONTROL BOARD AND RELAY BOARD On dishwashers equipped with the optional booster, the heat circuit is enabled when tank float switch is closed. Do not operate machine with dishwasher tank full of water and booster tank empty.

  • Page 29: No Fill Or Rinse

    SD3 Series - TROUBLESHOOTING If voltage is not present, remove If 12VDC is missing, ribbon cable connector and check disconnect the display board for 5VDC on pin J4-4. If not ribbon cable from the control present replace control board. board. Recheck. If 12VDC is...

  • Page 30: Long Fill Time (6 Minutes)

    SD3 Series - TROUBLESHOOTING If voltage measurements indicate circuit is active, verify wiring to relay board is correct. If correct, replace relay board. If voltage measurements are not present, replace control board. If voltage measurements remain constant at approximately 4.5VDC, check the door interlock circuit 1LS.

  • Page 31: No Tank Heat

    SD3 Series - TROUBLESHOOTING Verify no debris is present in tank that could cause float to malfunction. If no debris is interfering with float operation, control board has malfunctioned. No Wash Cycle Verify the following. OPERATING CONDITIONS are satisfied as stated at the beginning of this section.

  • Page 32: Service Diagnostics

    SD3 Series - TROUBLESHOOTING MICRO LED is flashing at a rate of 1 sec on, SERVICE DIAGNOSTICS 1 sec off, and the DOOR and LOW WATER LEVEL LEDs on control board are on. Certain procedures in this section Shorting J8 terminals together without...

  • Page 33: Service Diagnostics Chart

    SD3 Series - TROUBLESHOOTING ERROR CODES (IN SERVICE DIAGNOSTICS SCREEN) Left Digit (1) Right Digit (1) Description of Error Normal operation. No recorded errors. Slow Leak. Booster set point timeout (480 sec. after initial fill). Control board E-prom error. Water not to float on initial fill.

  • Page 34: Output Tests

    SD3 Series - TROUBLESHOOTING TEST ACTIVE KEY KEY RESPONSE DISPLAY DATA ▲ (arrow) Step through icons See example of cycle count below table. M = million ADD icon = 00 - 99 x 1M DETERGENT icon = 00 - 99 x...

  • Page 35: Verify Control Board Is Configured As An Sd3

    SD3 Series - TROUBLESHOOTING NOTE: When troubleshooting, always check for AP (plain - external booster). correct voltage, current, and resistance as specified AH (hot - self-contained booster). by the machine's data plate. Before troubleshooting machine, verify that the control board assembly is If machine type programmed into control board is programmed to operate as an SD3.

  • Page 36: Parts Catalog

    SD3 Series - TROUBLESHOOTING SYMPTOM POSSIBLE CAUSES No power to machine. Fuse blown or circuit breaker tripped. Fuse F2 on relay board open. Missing 120VAC from 1T. No display Missing 11.5-16VAC from 2T to control board J1 1&3. Display board unplugged from control board or display board malfunction.

  • Page 37: Competitive 2015

    SD3 Series - TROUBLESHOOTING SYMPTOM POSSIBLE CAUSES Fuse F1 on relay board open. Relay 1CR malfunction. External wiring to rinse device issue. Rinse aid pump not energizing. Rinse aid pump (supplied by others) malfunction Relay board malfunction Control board malfunction High limit thermostat switch malfunction Booster temperature setting on control board too high.
  • Page 38 CATALOG OF REPLACEMENT PARTS SD3 DISHWASHER ML-130232 A product of T h e S t e r o C o m p a n y 1 7 5 8 C o r p o r a t e C i r c l e P e t a l u m a , C A 9 5 4 7 6 FORM 43302 (October 2015)
  • Page 39 SD3 DISHWASHER REPLACEMENT PARTS F-43302 Rev. B (October 2015) - 2 - © 2015...
  • Page 40 SD3 DISHWASHER REPLACEMENT PARTS Table of Contents CONTROLS CONTROL CABLES CONTROL BOX MOTOR AND PUMP UPPER WASH ARM LOWER WASH ARM RINSE PIPING (WITHOUT BOOSTER) RINSE PIPING (WITH BOOSTER) BOOSTER PIPING ELECTRIC BOOSTER TANK LOW WATER PROTECTION AND ELECTRIC HEAT DRAIN UNIT DRAIN WATER TEMPERING (OPTIONAL ACCESSORY) DOOR ASSEMBLY...

  • Page 41: Controls

    SD3 DISHWASHER REPLACEMENT PARTS CONTROLS F-43302 Rev. B (October 2015) - 4 -...
  • Page 42 SD3 DISHWASHER REPLACEMENT PARTS CONTROLS ILLUS. PART NO. NAME OF PART AMT. PL-60512 0P-428299 Switch - Membrane Keypad.......................1 0P-428301 Trim - Keypad..........................1 0P-578212 Foam Tape..........................AR 0P-428217 Display Module...........................1 0A-108045 Clamp - Wire (3/4 I.D.).......................1 0P-678336 Lock Nut 3/16 Washer Type (SST)....................1 0A-108045 Clamp - Wire (3/4 I.D.).......................1 0P-678137...

  • Page 43: Control Cables

    SD3 DISHWASHER REPLACEMENT PARTS CONTROL CABLES F-43302 Rev. B (October 2015) - 6 -...
  • Page 44 SD3 DISHWASHER REPLACEMENT PARTS CONTROL CABLES ILLUS. PART NO. NAME OF PART AMT. PL-60513 0P-458219 Ribbon Cable Assy........................1 0P-458259 Harness - Sensor Assy.......................1 0P-458260 Harness - Relay Board Assy......................1 0P-458254 Cable - Rinse Thermistor......................1 0P-458255 Cable - Rinse Valve (WO/Electric Booster) (Incls. DIN Connector)...........1 0P-458256 Cable - Rinse Valve (W/Electric Booster) (Incls.

  • Page 45: Control Box

    SD3 DISHWASHER REPLACEMENT PARTS CONTROL BOX F-43302 Rev. B (October 2015) - 8 -...
  • Page 46 SD3 DISHWASHER REPLACEMENT PARTS CONTROL BOX ILLUS. PART NO. NAME OF PART AMT. PL-60514 0P-678161 Self-Tapping Screw 10-16 x 1/2 Phil. Pan Hd., Type B..............3 0A-108203 Clamp - Wire (1 I.D.)........................3 0P-668314 Bushing - Electrical Snap......................3 0P-678161 Self-Tapping Screw 10-16 x 1/2 Phil. Pan Hd., Type B..............2 0P-678352 Lockwasher #10 External Shakeproof (SST)................2 0P-538200...

  • Page 47: Motor And Pump

    SD3 DISHWASHER REPLACEMENT PARTS MOTOR AND PUMP F-43302 Rev. B (October 2015) - 10 -...
  • Page 48 SD3 DISHWASHER REPLACEMENT PARTS MOTOR AND PUMP ILLUS. PART NO. NAME OF PART AMT. PL-60515 0P-678341 Cap Screw 5/16-18 x 1-1/8 Hex Hd. (SST)................2 0P-578248 Gasket - Adapter........................1 0A-108285 Adapter (Pump-to-Manifold).......................1 0P-678169 Washer (SST)..........................2 0P-678142 Stop Nut 5/16-18 Hex (SST)......................2 0A-108239 Screen - Pump...........................1 0P-678165...

  • Page 49: Upper Wash Arm

    SD3 DISHWASHER REPLACEMENT PARTS UPPER WASH ARM F-43302 Rev. B (October 2015) - 12 -...
  • Page 50 SD3 DISHWASHER REPLACEMENT PARTS UPPER WASH ARM ILLUS. PART NO. NAME OF PART AMT. PL-AI3993 0P-678346 Cap Screw 5/16-18 x 3/8 Hex Hd....................2 0P-578176 O-Ring............................1 0B-108308 Wash Manifold Assy. (Upper).....................1 0P-578179 O-Ring............................1 0P-678343 Set Screw 10-24 x 1/4 Hex Hdls., Cup Pt. (SST)...............2 0B-108298 Hub - Wash Arm.........................1 0A-108221...

  • Page 51: Lower Wash Arm

    SD3 DISHWASHER REPLACEMENT PARTS LOWER WASH ARM F-43302 Rev. B (October 2015) - 14 -...
  • Page 52 SD3 DISHWASHER REPLACEMENT PARTS LOWER WASH ARM ILLUS. PART NO. NAME OF PART AMT. PL-AI3998 0P-678343 Set Screw 10-24 x 1/4 Hex Hdls., Cup Pt. (SST)...............2 0A-108245 Arm - Rinse (Incls. Items 3 & 4)....................1 0A-108246 Plug - Rinse Arm........................2 0P-668243 Bearing............................1 0P-578178...

  • Page 53: Rinse Piping (Without Booster)

    SD3 DISHWASHER REPLACEMENT PARTS RINSE PIPING (WITHOUT BOOSTER) F-43302 Rev. B (October 2015) - 16 -...
  • Page 54 SD3 DISHWASHER REPLACEMENT PARTS RINSE PIPING (WITHOUT BOOSTER) ILLUS. PART NO. NAME OF PART AMT. PL-60518 0P-678165 Lockwasher 5/16 Helical (SST)....................2 0P-678142 Stop Nut 5/16-18 Hex (SST)......................2 0B-108236 Piping - Fill..........................1 0P-628041 Vacuum Breaker (1/2 In.)......................1 00-292910 Service Kit - Vacuum Breaker....................1 0P-658268 Gauge - Water Pressure Gauge - Water Pressure..............1 0B-108237...

  • Page 55: Rinse Piping (With Booster)

    SD3 DISHWASHER REPLACEMENT PARTS RINSE PIPING (WITH BOOSTER) F-43302 Rev. B (October 2015) - 18 -...
  • Page 56 SD3 DISHWASHER REPLACEMENT PARTS RINSE PIPING (WITH BOOSTER) ILLUS. PART NO. NAME OF PART AMT. PL-60519 0P-678165 Lockwasher 5/16 Helical (SST)....................2 0P-678142 Stop Nut 5/16-18 Hex (SST)......................2 0B-108236 Piping - Fill..........................1 0P-628041 Vacuum Breaker (1/2 In.)......................1 0P-628042 Repair Kit - Vacuum Breaker......................1 0P-658206 Probe Assy.

  • Page 57: Booster Piping

    SD3 DISHWASHER REPLACEMENT PARTS BOOSTER PIPING F-43302 Rev. B (October 2015) - 20 -...
  • Page 58 SD3 DISHWASHER REPLACEMENT PARTS BOOSTER PIPING ILLUS. PART NO. NAME OF PART AMT. PL-60520 0P-688325 Pipe 1/2 x 7 TBE (Brass)......................1 0P-688317 Elbow - Pipe 1/2 x 90 Deg. (Brass)....................1 0P-688318 Tee - Pipe 1/2 x 1/2 x 1/2 (Brass)....................1 0P-688322 Pipe Plug 1/2 Sq.

  • Page 59: Electric Booster Tank

    SD3 DISHWASHER REPLACEMENT PARTS ELECTRIC BOOSTER TANK F-43302 Rev. B (October 2015) - 22 -...
  • Page 60 SD3 DISHWASHER REPLACEMENT PARTS ELECTRIC BOOSTER TANK ILLUS. PART NO. NAME OF PART AMT. PL-60521 0P-678142 Stop Nut 5/16-18 Hex (SST)......................1 0P-678169 Washer (SST)..........................1 0P-678340 Cap Screw 5/16-18 x 3/4 Hex Hd. (SST)...................1 0A-108281 Bracket - Booster Support......................1 0P-558276 Heater (240 V., 8.5 kW)......................1 0P-558275 Heater (208V., 8.5 kW).......................1 0P-558277...

  • Page 61: Low Water Protection And Electric Heat

    SD3 DISHWASHER REPLACEMENT PARTS LOW WATER PROTECTION AND ELECTRIC HEAT F-43302 Rev. B (October 2015) - 24 -...
  • Page 62 SD3 DISHWASHER REPLACEMENT PARTS LOW WATER PROTECTION AND ELECTRIC HEAT ILLUS. PART NO. NAME OF PART AMT. PL-60522 0P-678333 Nut 3/8-16 (Brass) (Supplied With Heater).................1 0P-678350 Lockwasher 3/8 Helical (SST)....................1 0B-108216 Plate - Electric Heat........................1 0P-578174 O-Ring............................1 0P-558251 Element - Heater Wash Tank (6 kW) (200 V) Element - Heater (6.2 kW) (208 V.)....AR 0P-558249 Element - Heater (5 kW) (200-240 V., 50/60 Hz., 1 &...

  • Page 63: Drain Unit

    SD3 DISHWASHER REPLACEMENT PARTS DRAIN UNIT F-43302 Rev. B (October 2015) - 26 -...
  • Page 64 SD3 DISHWASHER REPLACEMENT PARTS DRAIN UNIT ILLUS. PART NO. NAME OF PART AMT. PL-60523 0A-108232 Strainer Pan..........................1 0P-678143 Cotter Pin 1/16 x 1/2 (SST)......................1 0A-108189 Axle - Drain Lever........................1 0A-108244 Drain Lever Assy........................1 0A-108247 Drain - Lift...........................1 0P-678344 Mach. Screw 10-24 x 1/2 Phil. Truss Hd. (SST).................1 0P-578177 O-Ring............................1 0A-108241...

  • Page 65: Drain Water Tempering (Optional Accessory)

    SD3 DISHWASHER REPLACEMENT PARTS DRAIN WATER TEMPERING (OPTIONAL ACCESSORY) F-43302 Rev. B (October 2015) - 28 -...
  • Page 66 SD3 DISHWASHER REPLACEMENT PARTS DRAIN WATER TEMPERING (OPTIONAL ACCESSORY) ILLUS. PART NO. NAME OF PART AMT. PL-60524 0P-638193 Strainer - Line (1/2) (Brass) (Incls. Items 2, 3, & 4)..............1 0A-108194 Plug - Branch..........................1 0P-638194 Screen - Strainer (1/2 In.)......................1 0P-578195 Gasket............................1 0P-688135 Pipe 1/2 x 1-1/8 TBE (Brass)......................4...

  • Page 67: Door Assembly

    SD3 DISHWASHER REPLACEMENT PARTS DOOR ASSEMBLY F-43302 Rev. B (October 2015) - 30 -...
  • Page 68 SD3 DISHWASHER REPLACEMENT PARTS DOOR ASSEMBLY ILLUS. PART NO. NAME OF PART AMT. PL-AI3997 0P-678169 Washer (SST)..........................2 0A-108091 Spacer - Door Link (Lower)......................2 0P-678169 Washer (SST)..........................2 0P-678142 Stop Nut 5/16-18 Hex (SST)......................2 0A-108097 Link - Door Handle........................2 0P-678150 0P-678150..........................2 0P-678169 Washer (SST)..........................2 0A-108090 Spacer Door Link (Upper)......................2...

  • Page 69: Panels And Rack Support

    SD3 DISHWASHER REPLACEMENT PARTS PANELS AND RACK SUPPORT F-43302 Rev. B (October 2015) - 32 -...
  • Page 70 SD3 DISHWASHER REPLACEMENT PARTS PANELS AND RACK SUPPORT ILLUS. PART NO. NAME OF PART AMT. PL-AI3996 0P-678149 Cap Screw 5/16-18 x 5/8 Hex Hd. (SST)...................5 0A-108264 Rack - Stop Assy........................1 0P-678142 Stop Nut 5/16-18 Hex (SST)......................5 0P-578173 O-Ring............................1 0P-678138 Nut 1/4-20 Hex (SST).........................1 0P-678164 Lockwasher 1/4 Helical (SST)....................1 0A-108191...
  • Page 71 SD3 DISHWASHER REPLACEMENT PARTS FORM 43302 Rev. B OCTOBER 2015 PRINTED IN U.S.A.

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