INRODUCTION This is a modular system built around a hydraulic cylinder delivering a working pressure of 17 ton, to remove and install drive shaft, wheel hubs, wheel bearings, silent blocks and suspension ball joints in a safe and efficient way. Some accessory tools are specially made for this hydraulic system while other are sold as tool sets to be manually operated as well as hydraulically.
OPERATION INSTRUCTIONS • It’s very important not to exceed maximum inlet air pressure of 8,5 bar (120 psi). • In order to avoid damage to adapters, fittings and manometer, these parts are not mounted to the cylinder and pump at delivery. Use seal- ing tape or liquid thread sealant on the parts that are screwed on the cylinder/ pump and check that there are no leaks once the system is connected to compressed air.
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HYDRAULIC CYLINDER, 17 TON, K 22500 The tubular cylinder can be used for both pressing and pulling and can be combined with several adapters, spindles and press sleeves. It is operated in combination with the foot maneuvered hydraulic pump, K 22501.
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ACCESSORIES Pull spindle, K 22510 M20×570 mm Pressure spindle, K 22511 M20×350 mm Pressure piece, K 22512 Adapter with threads 2 1/4-14 UNS, K 22509 Adapter 101 in press tool set, K 10321 Double headed nut, K 22505 29&20 mm...
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Puller disc, K 22506 For 3 to 5 holes Adapter 2 1/4”-14UNS to 2 1/4”-14UNS, K 22507 Adapter 2 1/4”-14UNS to M20, K 22515 Press plate, K 22508 Pin set for 78–82 mm bearings, K 22513 Pin set for 62–72 mm bearings, K 22514...
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REMOVAL AND INSTALLATION OF WHEEL BEARINGS In this application the hydraulic cylinder is used together with the press tool set K 10204. A detailed work description is included in the manual for this tool set. Here is a short version: REMOVAL 1 Measure the inner and outer diameter of the bearing 2 Select press ring (360–385*), center ring (234–245*) and support ring (403-405*)
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INSTALLATION 1 After cleaning and checking the contact surface in the hub, a new wheel bearing can be installed. 2 Select press ring (360-385*) a centering ring (234-245*) and a supporting ring (360-385). 3 Assemble together with the other parts and the new bearing according to the illustration. 4 Turn the nut (K 22505) in by hand and secure that all parts are in place before adding pressure to the cylinder.
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REMOVAL AND INSTALLATION OF WHEEL HUB WITH BEARING In this application the hydraulic cylinder is used together with the removal and installations sets, K 10348 – K 10354 and K 10594 – K 10595. REMOVAL 1 Based on the bearing dimmensions, select removal kit (K 10348 –...
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INSTALLATION 1 Based on the bearing dimmensions, select installation kit (K 10348 – K 10595). 2 Mount the two halves of the pressure ring and select the pin set (K 22513- K 22514) that fits through the holes in the wheel hub. 3 Turn the pressure plate to fit the pattern of the pushrods and fit it to the cylinder.
PARTS LIST Stock No. Description K 22502 Manometer with adapter K 22503 Hydraulic hose, 2,5 m K 22504 Coupling and adapter for hose on cylinder KR 22501 1 Gasket for foot pump lid K 22500, K 22501 www.kamasatools.com...
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