100 MM RECORDER INSTALLATION AND OPERATION MANUAL 100 mm Chart Recorder Installation and Operation Manual Overall contents list Section Page SAFETY NOTES ................ i - 5 SECTION 1 INSTALLATION ..........1 - 1 1.1 UNPACKING THE RECORDER ..........1 - 1 1.2 INSTALLATION ..............
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100 MM RECORDER INSTALLATION AND OPERATION MANUAL Contents list Cont.) Section Page 2.4.3 Channel configuration ............2 - 6 TEMPERATURE UNITS ............2 - 7 LINEARISATION TYPE ............2 - 7 CJC TYPE ................ 2 - 7 SCALE PAGE ..............2 - 7 VALUE FORMAT ..............
100 MM RECORDER INSTALLATION AND OPERATION MANUAL Safety Notes HA249902 Section i Issue 14 Sep 05 Page i - 5...
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100 MM RECORDER INSTALLATION AND OPERATION MANUAL Static electricity Recorder labelling Refer to the Manual for instructions Protective Earth This recorder for ac supply only This recorder for dc supply only. This recorder for either ac or dc supply Risk of electric shock Section i HA249902 Page i - 6...
100 MM RECORDER INSTALLATION AND OPERATION MANUAL SECTION 1 INSTALLATION 1.1 UNPACKING THE RECORDER 1.2 INSTALLATION 1.2.1 Mechanical installation 1.2.2 Electrical installation CONFIGURATION TRANSFER WIRING Recorder 1 Recorder 2 Inner: Terminal transmit Receive Receive Inner Inner Outer: 0 Volts Transmit Transmit Centre Centre...
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100 MM RECORDER INSTALLATION AND OPERATION MANUAL 390 mm (Open long terminal cover) 275 mm (Closed long terminal cover) 236 mm (Short terminal cover) 220 mm 144 mm 200 mm Case clamp Maximum panel Front view thickness = 25 mm 1.75 mm View on right hand side Alternative location...
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100 MM RECORDER INSTALLATION AND OPERATION MANUAL Continuous-trace recorder Multi-point recorder Line input: 90 to 264V (45 to 65 Hz) Line input: 90 to 264V (45 to 65 Hz) OR, if Low voltage option fitted, OR, if Low voltage option fitted, 20 to 53 Vdc or ac (45 to 400 Hz RMS) 20 to 53 Vdc or ac (45 to 400 Hz RMS) Safety cover not shown...
100 MM RECORDER INSTALLATION AND OPERATION MANUAL 1.3 CHART INSTALLATION Op:Display Op:Chart ↵ for Chart Off ↵ for Fast Chart Off ↵ for Chart On ↵ ↵ to Park 1.3.1 Z-Fold charts Remove old chart Remove cassette by pulling on the handles Fan new chart Place new chart in paper tray Circular holes...
100 MM RECORDER INSTALLATION AND OPERATION MANUAL 1.3.2 Roll Charts Remove cassete by pressing down on, then pulling on the retaining clip. (Multi-point recorder shown - continuous trace type similar). Remove inner tube Insert new chart roll Open cassette top Open cassette top Pull off either end pinion Lift 'ears' to eject take-up...
100 MM RECORDER INSTALLATION AND OPERATION MANUAL 1.5 PREVENTIVE MAINTENANCE 1.5.1 Maintenance schedule 1.5.2 Changing the battery EQUIPMENT REQUIRED ACCESS TO THE BATTERY BOARD Unscrew the jacking bolt A Carefully slide the chassis forwards, ensuring that the flexi cable at the rear of the writing system is not forcibly pulled out of its connector.
100 MM RECORDER INSTALLATION AND OPERATION MANUAL BATTERY REPLACEMENT ORIGINAL DESIGN Insert the PLASTIC tweezers (or Grasp the battery and pull it out of its other non-conductive tool). holder NEW DESIGN Section 1 HA249902 Page 1 - 8 Issue 14 Sep 05...
100 MM RECORDER INSTALLATION AND OPERATION MANUAL SECTION 2 BASIC OPERATION 2.1 POWER UP 09:15 29/02/96 Inst 1 1200 mm/hr 09:15 29/02/96 Inst 1 OFFLINE Channel - in - alarm Current channel's measured value Current channel's number indicators Alarm annunciator Channel Hold Indicator All active alarms have (Use...
100 MM RECORDER INSTALLATION AND OPERATION MANUAL 2.2.4 Bar graphs -100 2.2.5 Alarm indication 2.3 KEY USAGE Scroll-up Alarm acknowledge Scroll-down Cursor T a g Cancel C h a n n e l U n i t s Page Enter Figure 2.3 Recorder keys HA249902 Section 2...
100 MM RECORDER INSTALLATION AND OPERATION MANUAL 2.4 CONFIGURATION EXAMPLE 2.4.1 Channel inputs/outputs 2.4.2 Entering configuration C h a n n e l Op: Display Op:Chart Op:Alarm Summary Op:Channel 1 Alarm 1 Op: Action Op:Clock Op:System Error Op:Configuration Password 00000 HA249902 Section 2 Issue 14 Sep 05...
100 MM RECORDER INSTALLATION AND OPERATION MANUAL 2.4.3 CHANNEL CONFIGURATION (Cont.) Temperature units I/P Units ˚C Lin Type Type B Lin Type Type C Lin Type Type E Linearisation type Lin Type Type J CJC Type Off CJC Type CJC Type Internal Scale page Unscaled Value Format...
100 MM RECORDER INSTALLATION AND OPERATION MANUAL 2.4.3 CHANNEL CONFIGURATION (Cont.) Channel : Trace Checking that the trace is ON Trace Off Trace On Trace On Channel : Trace Conf:Channel 2 Op: Configuration Op:Display d e g m p A F u r n a c e Over range display d e g...
100 MM RECORDER INSTALLATION AND OPERATION MANUAL 3.3 CHART SUBMENU (Cont.) Op:Chart ↵ for Chart Off ↵ for Fast Chart Off Please wait ↵ for Chart On Please wait ↵ to Park Pens fan/Printhead parks ↵ to Advance Chart Chart advances 80 mm. ↵...
100 MM RECORDER INSTALLATION AND OPERATION MANUAL 3.3.2 Operator messages Cursor Enter Field scroll keys (Up and down arrows) Page key to Print Text 1 Enter key 3.3.3 Logs OPERATOR INITIATION to Send Log N JOB INITIATION AUTOMATIC LOGGING HA249902 Section 3 Issue 14 Sep 05 Page 3 - 3...
100 MM RECORDER INSTALLATION AND OPERATION MANUAL 3.9 CONFIGURATION Op:Configuration Password 00000 Conf:Instrument To further config pages Figure 3.9 Entry to configuration 3.10 CALIBRATE CHART Multipoint recorder Op:Calibrate Chart Paper zero. Use Paper span adjust Paper zero Paper span. Use adjust Figure 3.10b Zero and span adjustments Figure 3.10a Chart calibration pages...
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100 MM RECORDER INSTALLATION AND OPERATION MANUAL 3.10 CALIBRATE CHART (Cont.) Continuous pen recorder Op:Calibrate Chart Blue zero. Use Blue span. Use Red zero. Use Red span. Use Green zero. Use Green span. Use Black zero. Use Black span. Use Annot zero.
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100 MM RECORDER INSTALLATION AND OPERATION MANUAL This page is deliberately left blank Section 3 HA249902 Page 3 - 8 Issue 14 Sep 05...
100 MM RECORDER INSTALLATION AND OPERATION MANUAL 3.11 OPERATOR MENUS SUMMARY Background Process Variable (PV) display Furnace 1 Temp Deg C Use 'Cancel' key to enter Operator Use 'Page' key to move from page to page. menus Op:Display Use 'Enter' key to enter 'Page', to confirm changes or to return to PV display.
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100 MM RECORDER INSTALLATION AND OPERATION MANUAL This page is deliberately left blank Section 3 HA249902 Page 3 - 10 Issue 14 Sep 05...
100 MM RECORDER INSTALLATION AND OPERATION MANUAL SECTION 4 CONFIGURATION 4.1 INTRODUCTION 4.1.1 Password Setting the password to a 00000 sub- sequently allows direct access from the operator menu without further need for a password. 4.1.2 Text entry Character set β...
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100 MM RECORDER INSTALLATION AND OPERATION MANUAL 4.1 INTRODUCTION (Cont.) Parameter etc. to be edited Configuration page name Where to look Adaptive recording Chart Section 4.4.7 Adjust input Adjust Section 4.14 Alarm Jobs Channel: Alarm: Jobs Section 4.5.2 Alarm Messages (enable/disable) Alarm messages Section 4.9 Alarm Parameters...
100 MM RECORDER INSTALLATION AND OPERATION MANUAL 4.1.3 Options 4.1.4 Logs 4.1.5 Jobs HA249902 Section 4 Issue 14 Sep 05 Page 4 - 3...
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100 MM RECORDER INSTALLATION AND OPERATION MANUAL 4.1.5 JOBS (Cont.) No Action Chart online While Active Chart speed B While Inactive Use cursor and up/down arrow keys to enter channel number (N) Chart Span B Ch While UnAck'ed Chart Span B for All Sound Buzzer Disable all alarms Ack All Alarms...
100 MM RECORDER INSTALLATION AND OPERATION MANUAL 4.3 INSTRUMENT CONFIGURATION Conf:Instrument Use Cursor and arrow keys to enter Set Password: 00010 new password. Language: English Scrolls through English, French, German Scrolls through Enabled, Disabled Remote CJ Disabled Use Arrow keys to enter channel number Remote CJ Channel: 1 Scrolls through ˚C, ˚F, K, R Remote CJ units...
100 MM RECORDER INSTALLATION AND OPERATION MANUAL 4.4 CHART CONFIGURATION Conf:Chart Scrolls through Cassette: Roll Roll; Z-fold. Speed A: 1200 mm/hr Use cursor and arrow keys to enter new speeds if required. Speed B: 2400 mm/hr Scrolls through Speed Units:mm/hr mm/hr, in/hr Annotation option required for continuous-trace recorders Use arrow keys to enter...
100 MM RECORDER INSTALLATION AND OPERATION MANUAL 4.4.1 Cassette Type 4.4.2 Chart speeds A and B 4.4.3 Chart speed units 4.4.4 Log intervals A and B 4.4.5 Print mode CYCLICAL MESSAGES DEMAND MESSAGES MODES Section 4 HA249902 Page 4 - 8 Issue 14 Sep 05...
100 MM RECORDER INSTALLATION AND OPERATION MANUAL 4.5 CHANNEL CONFIGURATION 4.5.1 Range configuration Conf:Channel 1 Channel : Alarm 1 Channel : Range Channel : Trace Scrolls through T/C, mV, V, mA, RTD, I/P type Off I/P type T/C Ohms, Dig, Comms (if fitted), Test. I/P Range Lo 0.00 Enter low and high input...
100 MM RECORDER INSTALLATION AND OPERATION MANUAL 4.5.1 RANGE CONFIGURATION (Cont.) Input type Input Range Shunt Value Ω Input units Linearisation type CJC type Section 4 HA249902 Page 4 - 12 Issue 14 Sep 05...
100 MM RECORDER INSTALLATION AND OPERATION MANUAL 4.5.2 Alarm configuration Setpoint configuration Use arrow keys to select channel Conf:Channel 1 Use arrow keys to select alarm 1 to 4 Channel : Range Channel : Alarm 1 Channel : Trace Alarm : Job 1 Alarm : Setpoint Scrolls through Enable Off...
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100 MM RECORDER INSTALLATION AND OPERATION MANUAL 4.5.2 ALARM CONFIGURATION (Cont.) Latest part of chart Absolute High Absolute Low setpoint setpoint Measured Absolute Low value alarm active Absolute High alarm active setpoint - hysteresis Hysteresis Hysteresis Earliest part of chart setpoint + hysteresis Figure 4.5.2b Absolute alarm definition Reference + Deviation...
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100 MM RECORDER INSTALLATION AND OPERATION MANUAL 4.5.2 ALARM CONFIGURATION (Cont.) Latest part of chart Rate of change - rise alarm active Measured value Rate of change - fall Rate of change - fall alarm active alarm active In this example, both rise and fall alarms are triggered at 200 litres per minute Rate of change - rise...
100 MM RECORDER INSTALLATION AND OPERATION MANUAL 4.6 GROUP CONFIGURATION (Cont.) 4.6.2 DV Group 4.6.3 Display Group 4.7 OPERATOR ACTION CONFIGURATION ↵ Conf:Oper Action Use arrow keys and cursor Label:ACK ALL key to enter text string Latched yes Latched no Figure 4.7 Operator action configuration 4.8 CLOCK CONFIGURATION Conf:Clock...
100 MM RECORDER INSTALLATION AND OPERATION MANUAL 4.8 CLOCK CONFIGURATION (Cont.) FORMAT 4.9 MESSAGE CONFIGURATION 4.9.1 Embedded sequences ONE PART SEQUENCES TWO PART SEQUENCES Section 4 HA249902 Page 4 - 22 Issue 14 Sep 05...
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100 MM RECORDER INSTALLATION AND OPERATION MANUAL 4.11 EVENT CONFIGURATION (Cont.) Use arrow keys to select event Conf:Events 1 number See section 4.1.5 for a list of jobs. Event : Source Event : Job 1 Event Disabled Event Enabled S1 Only S1 And S2 S1 Or S2 S1:No event...
100 MM RECORDER INSTALLATION AND OPERATION MANUAL 4.13 OPERATOR ACCESS Conf:Access Use Arrow keys to scroll Chart Speed:yes through no, yes Use Arrow keys to scroll Chart On/Offline:yes through no, yes Use Arrow keys to scroll Edit/Print Text:no through yes, no Use Arrow keys to scroll Start Chart log:yes through no, yes...
100 MM RECORDER INSTALLATION AND OPERATION MANUAL 4.14 ADJUST 4.14.1 Input adjust Conf:Adjust Adjust : Input Adjust : Chart Use arrow/cursor keys to enter range of channels Apply to Ch1..1 Apply known low signal to input(s); Wait for displayed value(s) to stabilise (view other channels using arrow keys) then 'Enter'.
100 MM RECORDER INSTALLATION AND OPERATION MANUAL 4.14.1 INPUT ADJUST (Cont.) Conf:Adjust Adjust : Input Use up/down/cursor keys to enter relevant channel numbers Remove from ch1..1 View adjust Ch1..1 Apply to Ch1..1 ↵ to Remove Unadjusted Use arrow keys to scroll through Takes a few seconds selected channels.
100 MM RECORDER INSTALLATION AND OPERATION MANUAL 4.16 CONFIGURATION MENUS SUMMARY Top level Operator menu Set : OP:Configuration Chart speeds A and B Chart speed units Log interval Password _____ Print mode Interpolation Enter password Adaptive recording Pen offset compensation (option) Resets recorder to Conf:Instrument Chart messages on/off individually...
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100 MM RECORDER INSTALLATION AND OPERATION MANUAL This page is deliberately left blank Section 4 HA249902 Page 4 - 32 Issue 14 Sep 05...
100 MM RECORDER INSTALLATION AND OPERATION MANUAL SECTION 5 REFERENCE 5.1 COSHH Product: WATER BASED INKS NOT CONTAINING FORMAMIDE Part numbers: LA248163 LA249556 5.1.1 Printheads LA250280 HAZARDOUS INGREDIENTS Name % Range Toxicological data Acid dye Not available Not established 1 to 4 PHYSICAL DATA 1.05 to 1.1 Specific gravity...
100 MM RECORDER INSTALLATION AND OPERATION MANUAL 5.2 ERROR MESSAGES 5.2.1 Invalid configuration 5.2.2 Failure to adjust channel (Adj fail on ch NN) 5.2.3 Input adjust not available (I/P Adj n/a on ch NN) 5.2.4 Printer must be off line 5.2.5 Writing system failure (W/S failure) HA249902 Section 5...
100 MM RECORDER INSTALLATION AND OPERATION MANUAL 5.3 GLOSSARY OF TERMS input signal list relay output analogue input derived channel pens printhead thermocouple configure process variables memory card communications process vari- able traces job list job list Section 5 HA249902 Page 5 - 4 Issue 14 Sep 05...
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100 MM RECORDER INSTALLATION AND OPERATION MANUAL 5.3 GLOSSARY OF TERMS (Cont.) alarms retransmission input channel derived channel mathemati- cal function job list input signal setpoint alarms Start Alarm without hysteresis Input signal value Al arm off only when value falls below 90. Alarm with hysteresis input signals relay...
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100 MM RECORDER INSTALLATION AND OPERATION MANUAL 5.3 GLOSSARY OF TERMS (Cont.) Maths functions (Cont.) Constant Square root Log base 10 Latching maximum Switch Copy Channel average Rate of change Continuous maximum High select Group average Sample and hold Polynomial Low select Subtract Rolling average...
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100 MM RECORDER INSTALLATION AND OPERATION MANUAL 5.3 GLOSSARY OF TERMS (Cont.) alarm hysteresis Ω process variable linearisation tables job lists thermocouples resistance ther- mometers (RTDs) pens/printheads HA249902 Section 5 Issue 14 Sep 05 Page 5 - 7...
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100 MM RECORDER INSTALLATION AND OPERATION MANUAL This page is deliberately left blank Section 5 HA249902 Page 5 - 8 Issue 14 Sep 05...
100 MM RECORDER INSTALLATION AND OPERATION MANUAL ANNEX A TECHNICAL SPECIFICATION INSTALLATION CATEGORY AND POLLUTION DEGREE HA249902 Annex A Issue 14 Sep 05 Page A - 1...
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