Burkert 8025 UNIVERSAL Quick Start Manual
Burkert 8025 UNIVERSAL Quick Start Manual

Burkert 8025 UNIVERSAL Quick Start Manual

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Type
8025
UNIVERSAL
Quickstart
English - Deutsch - Français

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Summary of Contents for Burkert 8025 UNIVERSAL

  • Page 1 Type 8025 UNIVERSAL Quickstart English - Deutsch - Français...
  • Page 2 We reserve the right to make technical changes without notice. Technische Änderungen vorbehalten. Sous réserve de modifications techniques. © Bürkert SAS, 2012 - 2019 Operating Instructions_1903/04 00564360 ORIGINAL_FR...
  • Page 3: Table Of Contents

    Type 8025 UNIVERSAL 1 About the QuickstArt ..............4 2 intended use .....................5 3 bAsic sAfety informAtion ............5 4 GenerAl informAtion ................6 5 description of the rAtinG plAte ..........7 6 technicAl dAtA ..................7 7 instAllAtion And wirinG .............. 11 Adjustment And commissioninG ............37 9 pAckAGinG, trAnsport ..............46 10 storAGe ...................... 46 11 disposAl of the device ..............46 English...
  • Page 4: About The Quickstart

    Type 8025 UNIVERSAL About the Quickstart AboUT ThE QUIckSTART CAUTION The▶Quickstart▶describes▶the▶life▶cycle▶of▶the▶device.▶Please▶keep▶ warns against a possible risk. this▶Quickstart▶in▶a▶safe▶place,▶accessible▶to▶all▶users▶and▶any▶new▶ ▶ ▶ Failure▶to▶observe▶this▶warning▶can▶result▶in▶substantial▶or▶minor▶ owners.▶ injuries.▶ the Quickstart contains important safety information. NOTICe Failure▶to▶comply▶with▶these▶instructions▶can▶lead▶to▶hazardous▶ situations.▶Pay▶attention▶in▶particular▶to▶the▶chapters▶"3▶Basic▶ warns against material damage. safety▶information"▶and▶"2▶Intended▶use".▶ ▶ ▶ Whatever▶the▶version▶of▶the▶device,▶this▶Quickstart▶must▶be▶ Indicates▶additional▶information,▶advice▶or▶important▶ read▶and▶understood.▶ recommendations.▶ The▶Quickstart▶explains▶how▶to▶install,▶set,▶and▶start-up▶the▶device. A▶detailed▶description▶of▶the▶device▶can▶be▶found▶in▶the▶related▶ Refers▶to▶information▶contained▶in▶these▶Quickstart▶or▶in▶ Operating▶Instructions▶available▶on▶the▶internet▶under:▶ other▶documents.▶ ▶www.burkert.com▶ ▶ ▶ Indicates▶an▶instruction▶to▶be▶carried▶out▶to▶avoid▶a▶danger,▶a▶ Symbols used warning▶or▶a▶possible▶risk.
  • Page 5: Intended Use

    Type 8025 UNIVERSAL Intended use INTENDED USE bASIc SAfETy INfoRmATIoN This▶safety▶information▶does▶not▶take▶into▶account▶any▶contingencies▶ use of the device that does not comply with the instructions or▶occurrences▶that▶may▶arise▶during▶installation,▶use▶and▶mainte- could present risks to people, nearby installations and the nance▶of▶the▶device.▶ environment. The▶operating▶company▶is▶responsible▶for▶the▶respect▶of▶the▶local▶ The▶transmitter▶8025▶UNIVERSAL▶has▶been▶designed▶to▶process▶ safety▶regulations▶including▶for▶the▶staff▶safety.▶ a▶frequency▶signal,▶received▶from▶a▶flow▶sensor▶connected▶to▶the▶ transmitter.▶ ▶ ▶ Use▶the▶device▶in▶compliance▶with▶the▶characteristics▶and▶ danger due to electrical voltage. commissioning▶and▶use▶conditions▶specified▶in▶the▶contractual▶ ▶ ▶ If▶a▶12...36▶V▶DC▶energized▶version▶is▶installed▶either▶in▶a▶wet▶ documents▶and▶in▶the▶Operating▶Instructions.▶ environment▶or▶outdoors,▶all▶the▶electrical▶voltages▶must▶be▶of▶ ▶ ▶ Never▶use▶the▶device▶for▶security▶applications.▶ max.▶35▶V▶DC.▶ ▶ ▶ Use▶the▶device▶only▶in▶combination▶with▶foreign▶devices▶or▶for- ▶ ▶ Before▶carrying▶out▶work▶on▶the▶system,▶disconnect▶the▶electri- eign▶components▶recommended▶or▶approved▶by▶Bürkert.▶...
  • Page 6: General Information

    Type 8025 UNIVERSAL General information GENERAL INfoRmATIoN manufacturer's address and various dangerous situations international contacts To▶avoid▶injury:▶ To▶contact▶the▶mannufacturer▶of▶the▶device,▶use▶following▶address:▶ ▶ ▶ Do▶not▶make▶any▶modifications▶to▶the▶device.▶ ▶ ▶ Prevent▶any▶unintentional▶power▶supply▶switch-on.▶ Bürkert▶SAS▶ ▶ ▶ Only▶qualified▶and▶skilled▶staff▶can▶carry▶out▶the▶installation▶and▶ Rue▶du▶Giessen▶ maintenance▶work.▶ BP▶21▶ ▶ ▶ Guarantee▶a▶defined▶or▶controlled▶restarting▶of▶the▶process,▶ F-67220▶TRIEMBACH-AU-VAL▶ after▶a▶power▶supply▶interruption.▶ You▶may▶also▶contact▶your▶local▶Bürkert▶sales▶office.▶ ▶ ▶ Observe▶the▶general▶technical▶rules.▶ The▶addresses▶of▶our▶international▶sales▶offices▶are▶available▶on▶the▶ internet▶at:▶www.burkert.com▶ NOTICe...
  • Page 7: Description Of The Rating Plate

    Type 8025 UNIVERSAL Description of the rating platE DEScRIpTIoN of ThE RATING pLATE TEchNIcAL DATA conditions of use Ambiant temperature –10...+60▶°C▶ LFLOW 8025 PANEL SUPPLY: 12-36V... 210 mA DO1: 5-36V... 100mA AO1:4-20mA Air humidity <▶80▶%,▶non▶condensated▶ DO2&3: 2xRelay 30V and 42V peak or 60V... max.
  • Page 8 Type 8025 UNIVERSAL Technical data conformity to standards and Dimensions directives → Please▶refer▶to▶the▶technical▶data▶sheets▶related▶to▶the▶device▶at:▶ ▶ www.burkert.com▶ The▶applied▶standards,▶which▶verify▶conformity▶with▶the▶EU▶direc- tives,▶can▶be▶found▶on▶the▶EU-type▶examination▶certificate▶and/or▶the▶ Electrical data EU▶declaration▶of▶conformity▶(if▶applicable).▶ power supply 12...36 v dc •▶ filtered▶and▶regulated ul-certification •▶ max.▶tolerance▶12▶V▶DC:▶–5▶%▶ Devices▶with▶variable▶key▶PU01▶or▶PU02▶are▶UL-certified▶devices▶ or▶+10▶% and▶comply▶also▶with▶the▶following▶standards:▶ •▶ max.▶tolerance▶36▶V▶DC:▶±10▶% •▶ UL▶61010-1▶ •▶ Connection▶to▶main▶supply:▶ •▶ CAN/CSA-C22.2▶n°61010-1▶ permanent▶(through▶external▶ identification on▶the▶device certification variable key SELV▶(safety▶extra-low▶voltage)▶...
  • Page 9 Type 8025 UNIVERSAL Technical data current consumption ▶ digital output do1 polarized,▶potential-free▶▶ (without▶the▶consumption▶of▶ ▶ (transistor) the▶4...20▶mA▶output) •▶ type▶▶ •▶ NPN▶/▶PNP▶(wiring▶dependent),▶ •▶ version▶without▶ •▶ 50▶mA▶(at▶12▶V▶DC)▶▶ open▶collector and▶30▶mA▶(at▶36▶V▶DC)▶▶ relays,▶energized▶with▶ •▶ function▶▶ •▶ pulse▶output▶(by▶default),▶user▶ 12...36▶V▶DC configurable •▶ 70▶mA▶(at▶12▶V▶DC)▶▶ •▶ version▶with▶relays,▶ener- •▶ frequency▶(f)▶ •▶ 0.6...2200▶Hz gized▶with▶12...36▶V▶DC and▶45▶mA▶(at▶36▶V▶DC)▶...
  • Page 10 Type 8025 UNIVERSAL Technical data digital outputs do2 and ▶ DANger do3 (relays) danger due to the operation of the relay outputs of a ul •▶ operating▶▶ •▶ hysteresis▶(by▶default),▶user▶con- device in a wet location. figurable,▶normally▶open ▶ ▶ If▶a▶UL▶device▶is▶used▶in▶a▶wet▶location:▶ •▶ electrical▶data▶of▶the▶load▶ •▶ 230▶V▶AC▶/▶3▶A▶▶ ▶ - energize▶the▶relay▶outputs▶with▶an▶alternating▶voltage▶of▶max.▶ (non▶UL▶devices)▶ or▶40▶V▶DC▶/▶3▶A▶ 16▶Vrms▶and▶22.6▶Vpeak.▶ •▶ electrical▶data▶of▶the▶load▶ •▶ max.▶30▶V▶AC▶and▶42▶Vpeak,▶3▶A▶ ▶ ▶ - or▶energize▶the▶relay▶outputs▶with▶a▶direct▶voltage▶of▶ (UL▶devices)▶ or▶max.▶60▶V▶DC,▶1▶A max.▶35▶V▶DC.▶...
  • Page 11: Installation And Wiring

    Type 8025 UNIVERSAL Installation and wiring INSTALLATIoN AND WIRING power supply supplied▶by▶the▶transmitter▶depending▶ on▶the▶position▶of▶selector▶"SENSOR▶ Safety instructions SUPPLY"▶of▶the▶8025,▶either: DANger •▶ 5▶V▶DC,▶30▶mA▶max. •▶ (L+)-12V:▶supply▶voltage▶(L+)▶of▶the▶ risk of injury due to electrical voltage. transmitter▶minus▶12▶V▶DC▶(minus▶ ▶ ▶ If▶a▶12...36▶V▶DC▶energized▶version▶is▶installed▶either▶in▶a▶wet▶ 12.5▶V▶DC▶max.),▶80▶mA▶max. environment▶or▶outdoors,▶all▶the▶electrical▶voltages▶must▶be▶of▶ max.▶35▶V▶DC.▶ •▶ L+:▶supply▶voltage▶(L+)▶of▶the▶ ▶ ▶ Disconnect▶the▶electrical▶power▶for▶all▶the▶conductors▶and▶iso- transmitter▶(minus▶1.5▶V▶DC▶max.),▶ late▶it▶before▶carrying▶out▶work▶on▶the▶system.▶ 140▶mA▶max.▶(if▶the▶device▶is▶ener- ▶ ▶ All▶ equipment▶ connected▶ to▶ the▶ wall-mounted▶ or▶ panel▶ version▶...
  • Page 12 Type 8025 UNIVERSAL Installation and wiring Installation of a panel version WArNINg Install▶the▶panel▶version▶of▶the▶device▶in▶a▶cabinet▶with▶a▶ risk of injury due to non-conforming installation. protection▶class▶at▶least▶IP54▶to▶ensure▶a▶degree▶of▶pol- ▶ ▶ Install▶appropriate▶overload▶safety▶devices.▶For▶a▶version▶ener- lution▶2▶inside▶the▶cabinet.▶ gized▶by▶115/230▶V▶AC,▶insert▶overcurrent▶protective▶devices▶in▶ the▶live▶conductor▶and▶in▶the▶neutral▶conductor. → To▶cut▶the▶opening▶in▶the▶cabinet▶door,▶use▶the▶supplied▶drilling▶ ▶ ▶ ▶ Do▶not▶energize▶a▶device,▶version▶12...36▶V▶DC,▶with▶an▶alter- jig,▶respecting▶the▶dimensions▶indicated▶in▶Fig.▶2.▶ nating▶voltage▶or▶with▶a▶direct▶voltage▶higher▶than▶36▶V▶DC.▶ ▶ ▶ Observe▶the▶standard▶NF▶C▶15-100▶/▶IEC▶60364.▶ WArNINg risk of injury due to unintentional switch on of power supply or uncontrolled restarting of the installation. ▶ ▶ Take▶appropriate▶measures▶to▶avoid▶unintentional▶activation▶of▶ the▶installation.▶ ▶ ▶ Guarantee▶a▶set▶or▶controlled▶restarting▶of▶the▶process▶subse- quent▶to▶any▶intervention▶on▶the▶device.▶...
  • Page 13 Type 8025 UNIVERSAL Installation and wiring Installation of a wall-mounted Screws version NOTICe Washer risk of material damage if the cable glands are not tightly screwed on the housing ▶ ▶ Before▶installing▶the▶wall-mounted▶housing▶on▶its▶support,▶ tighten▶the▶nuts▶of▶the▶entry▶item▶of▶the▶cables▶glands▶at▶a▶torque▶ of▶1.5▶N·m.▶ Cable▶clip The▶flow▶transmitter▶in▶a▶wall-mounted▶version▶has▶4▶holes▶in▶the▶ bottom▶of▶the▶housing.▶ → Remove▶the▶covering▶strips▶covering▶the▶screws.▶ ▶ FLOW Covering▶strips ENTER 0..9 Seal Fig. 3 :  Installation of a 8025, panel version  Nut▶of▶the▶entry▶item Fig. 4 :  Location of the fastening nuts and the covering strips  → Loosen▶the▶4▶screws▶and▶open▶the▶cover▶to▶get▶access▶to▶the▶ ▶...
  • Page 14 Type 8025 UNIVERSAL Installation and wiring DANger 106 mm risk of injury due to electrical voltage. ▶ ▶ Observe▶all▶applicable▶accident▶protection▶and▶safety▶regula- tions▶for▶electrical▶equipment.▶ SOURCE SINK CURRENT BINARY Univ Iout (AO1) Supply PULSE Batch 12..36Vdc ISOG SENSOR SENSOR TYPE (L+)-12V DANger COIL NPN/PNP 2.2K SUPPLY COIL FLOW SENSOR 5 6 7 8 9 10 danger due to the operation of the relay outputs of a ul device in a wet location.
  • Page 15 Type 8025 UNIVERSAL Installation and wiring The▶power▶supply▶of▶a▶transistor▶output▶can▶be▶damaged▶if▶ Only▶move▶the▶selectors▶when▶the▶power▶supply▶is▶off.▶ it▶is▶not▶protected. •▶ Protect▶the▶power▶supply▶of▶each▶transistor▶output▶by▶ means▶of▶a▶125▶mA▶fuse. Protect▶this▶device▶against▶electromagnetic▶interference,▶ ultraviolet▶rays▶and,▶when▶installed▶outdoors,▶the▶effects▶of▶ The▶relays▶can▶be▶damaged▶if▶not▶protected. the▶climatic▶conditions.▶ •▶ Protect▶the▶relays▶by▶means▶of▶a▶max.▶3▶A▶fuse▶and▶a▶ For▶a▶correct▶operation▶of▶the▶device,▶respect▶the▶following▶ circuit▶breaker▶(depending▶on▶the▶process).▶ recommendations▶during▶the▶electrical▶installation: •▶ Do▶not▶apply▶both▶a▶dangerous▶voltage▶and▶a▶safety▶extra- •▶ Make▶sure▶the▶installation▶is▶equipotential.▶See▶ low▶voltage▶to▶the▶relays.▶ chap.▶7.4.2.▶ •▶ Do▶not▶install▶the▶cables▶near▶high▶voltage▶or▶high▶ 7.4.1 Specifications of the connection frequency▶cables;▶if▶a▶combined▶installation▶cannot▶ cables be▶avoided,▶a▶minimum▶clearance▶of▶30▶cm▶should▶be▶ Tab. 1 :  Specifications of the cables and wires for the direct wiring to the  respected.▶...
  • Page 16 Type 8025 UNIVERSAL Installation and wiring → Special▶attention▶has▶to▶be▶paid▶if▶the▶device▶is▶installed▶on▶ ▶ Tab. 2 :  Specifications of the cables and wires for the wiring through the  M16x1,5 cable glands  plastic▶pipes▶because▶there▶is▶no▶direct▶earthing▶possible.▶ Proper▶earthing▶is▶performed▶by▶earthing▶together▶the▶metallic▶ specification of the cables and the con- recommended instruments▶such▶as▶pumps▶or▶valves,▶that▶are▶as▶close▶as▶pos- ductors (not▶supplied) value sible▶to▶the▶device.▶If▶no▶such▶instrument▶is▶near▶the▶device,▶ Shielded▶cable insert▶metallic▶earth▶rings▶inside▶the▶plastic▶pipes▶upstream▶and▶ Length▶of▶the▶cable max.▶50▶m downstream▶the▶device▶and▶connect▶these▶parts▶to▶the▶same▶ earth.▶The▶earthing▶rings▶must▶be▶in▶contact▶with▶the▶fluid. External▶diameter▶of▶the▶cable,▶if▶1▶cable▶per▶ 4...8▶mm cable▶gland Operating▶temperature,▶UL▶device min.▶90▶°C Operating▶temperature,▶non▶UL▶device min.▶80▶°C Power▶cable▶shield 8025▶UNIVERSAL Cross▶section▶of▶the▶conductors 0.2...1.5▶mm ▶ 7.4.2 Equipotentiality of the installation Power▶supply...
  • Page 17 Type 8025 UNIVERSAL Installation and wiring Power▶cable▶shield 8025▶UNIVERSAL Power▶supply Flow▶sensor Metal▶pipe (*)▶ If▶a▶direct▶earth▶connection▶is▶not▶possible,▶fit▶a▶100▶nF▶/▶50▶V▶capacitor▶ between▶the▶negative▶power▶supply▶terminal▶and▶the▶earth. Fig. 7 :  Equipotentiality skeleton diagram with pipes in metal  English...
  • Page 18 Type 8025 UNIVERSAL Installation and wiring 7.4.3 Terminal assignment and use of the terminal block 2 selectors PE:▶Shieldings▶of▶both▶the▶power▶supply▶cable▶and▶the▶AO1▶and▶ DO1▶output▶cables▶ terminal block 3:▶Wiring▶of▶the▶relay▶output▶DO2▶(if▶the▶device▶ has▶relays).▶ terminal block 4:▶Wiring▶of▶the▶relay▶output▶DO3▶(if▶the▶device▶ has▶relays).▶ SOURCE SINK CURRENT BINARY Univ Iout (AO1) Supply PULSE Batch 12..36Vdc terminal block 5 "flow sensor": Wiring▶the▶remote▶flow▶ ISOG SENSOR sensor.▶The▶wiring▶depends▶on▶the▶type▶of▶output▶signal▶originating▶ from▶the▶flow▶sensor:▶see▶chap.▶7.4.11.▶ SENSOR TYPE (L+)-12V...
  • Page 19 Type 8025 UNIVERSAL Installation and wiring SOURCE SINK CURRENT BINARY Univ Iout (AO1) Supply PULSE Batch 12..36Vdc ISOG SENSOR SENSOR TYPE (L+)-12V COIL NPN/PNP 2.2K SUPPLY COIL FLOW 5 6 7 8 9 10 SENSOR English...
  • Page 20 Type 8025 UNIVERSAL Installation and wiring terminal block 1 terminal block 4:▶Wiring▶of▶the▶relay▶output▶DO2▶(if▶the▶device▶has▶ relays)▶ PE:▶factory▶wired▶shield▶ terminal block 5:▶Wiring▶of▶the▶relay▶output▶DO3▶(if▶the▶device▶has▶ terminal block 2 relays)▶ •▶ Iout:▶4...20▶mA▶output▶(green▶wire,▶factory▶wired)▶ •▶ L+:▶V+▶(red▶wire,▶factory▶wired)▶ terminal block 6 •▶ L-:▶0▶V▶(black▶wire,▶factory▶wired)▶ •▶ Terminal▶5:▶4...20▶mA▶output▶(AO1)▶ •▶ PE:▶protective▶earth,▶factory▶wired▶ •▶ Terminal▶6:▶positive▶27▶V▶DC▶power▶supply,▶available▶to▶energize▶an▶ •▶ P-:▶negative▶transistor▶output▶(brown▶wire,▶factory▶wired)▶ external▶instrument▶ •▶ P+:▶positive▶transistor▶output▶(white▶wire,▶factory▶wired)▶ •▶ Terminal▶7:▶0▶V▶(earth▶of▶the▶power▶supply▶available▶to▶energize▶an▶ external▶instrument)▶ terminal block 3 "flow sensor": Wiring▶the▶remote▶flow▶sensor.▶ •▶ Terminal▶8:▶protective▶earth:▶shields▶of▶the▶AO1▶and▶DO1▶output▶ The▶wiring▶depends▶on▶the▶type▶of▶output▶signal▶originating▶from▶the▶ cables▶ flow▶sensor:▶see▶chap.▶7.4.11▶...
  • Page 21 Type 8025 UNIVERSAL Installation and wiring 7.4.4 Wiring a panel version Insert▶the▶supplied▶stopper▶gaskets▶into▶the▶unused▶cable▶ glands▶to▶ensure▶the▶tightness▶of▶the▶device.▶ Only▶move▶the▶selectors▶when▶the▶power▶supply▶is▶off.▶ •▶ Unscrew▶the▶unused▶cable▶gland. •▶ Remove▶the▶transparent▶disk. → Install▶the▶device▶as▶described▶in▶chap.▶7.2.▶ ▶ •▶ Insert▶the▶supplied▶stopper▶gasket. → Set▶the▶selectors▶"SENSOR▶TYPE",▶"SENSOR▶SUPPLY"▶and▶ ▶ •▶ Screw▶the▶nut▶of▶the▶cable▶gland. "LOAD":▶see▶chap.▶7.4.11.▶ → Install▶the▶device▶as▶described▶in▶chap.▶7.3.▶ ▶ → Set▶the▶selectors▶"SENSOR▶TYPE",▶"SENSOR▶SUPPLY"▶and▶ ▶ "LOAD":▶see▶chap.▶7.4.11.▶ → Before▶wiring▶the▶device▶insert▶the▶sup- ▶ → If▶the▶wall-mounted▶version▶is▶energized▶with▶a▶115/230▶V▶AC▶...
  • Page 22 Type 8025 UNIVERSAL Installation and wiring → Loosen▶the▶nuts▶of▶the▶cable▶glands.▶ → Insert▶the▶two▶terminal▶blocks▶(marked▶6▶and▶7▶in▶Fig.▶9)▶into▶ ▶ ▶ their▶original▶position. → Insert▶each▶cable▶through▶a▶nut▶than▶through▶the▶cable▶gland,▶ ▶ → Letting▶the▶housing▶stay▶completely▶open,▶secure▶the▶power▶ using▶the▶cable▶glands▶as▶shown▶in▶Fig.▶12.▶ ▶ supply▶cable,▶the▶flow▶sensor▶connection▶cable▶and,▶depending▶ Cables▶of▶the▶outputs on▶the▶version,▶the▶relay▶connection▶cables,▶with▶the▶cable▶clips. → Tighten▶the▶cable▶glands▶making▶sure▶the▶cable▶in▶the▶housing▶is▶ ▶ long▶enough▶to▶allow▶complete▶opening▶of▶the▶housing. → Close▶the▶cover. ▶ Flow▶sensor▶cable Power▶supply▶cable▶ → Tighten▶the▶4▶screws. 12...36▶V▶DC▶or▶ ▶ 115/230▶V▶AC → Put▶the▶covering▶strips▶on▶the▶housing.▶ ▶...
  • Page 23 Type 8025 UNIVERSAL Installation and wiring 7.4.6 Wiring the Ao1 current output of a panel version or a wall-mounted Set▶the▶ ▶switch▶on▶the▶left.▶ ▶ version, 12...36 V Dc 12-36 V DC 300 mA Only▶move▶the▶selectors▶when▶the▶power▶supply▶is▶off.▶ 4...20▶mA▶input▶at▶external▶ The▶4...20▶mA▶output▶can▶be▶wired▶in▶either▶sourcing▶or▶sinking▶ instrument Power▶supply mode.▶ Use▶switch▶ ▶to▶configure▶the▶wiring▶of▶the▶4...20▶mA▶current▶ output▶in▶sinking▶or▶sourcing▶mode.▶...
  • Page 24 Type 8025 UNIVERSAL Installation and wiring 7.4.7 Wiring the Do1 transistor output of a panel version or a wall-mounted Set▶the▶ ▶switch▶on▶the▶right. version, 12...36 V Dc 12-36 V DC 300 mA 12-36 V DC 300 mA 5-36 VDC 4...20▶mA▶input▶at▶external▶ instrument Power▶supply Power▶supply▶of▶...
  • Page 25 Type 8025 UNIVERSAL Installation and wiring 12-36 V DC 300 mA 5-36 VDC Power▶supply▶of▶ the▶device Univ Iout (AO1) Supply PULSE Batch 12..36Vdc *)▶If▶a▶direct▶earth▶connection▶is▶not▶possible,▶fit▶a▶100▶nF▶/▶50▶V▶ capacitor▶between▶the▶negative▶power▶supply▶terminal▶and▶the▶earth Fig. 18 :  PNP wiring of the DO1 transistor output  English...
  • Page 26 Type 8025 UNIVERSAL Installation and wiring 7.4.8 Wiring the Ao1 current output of a wall-mounted version, 115/230 V Ac Only▶move▶the▶selectors▶when▶the▶power▶supply▶is▶off.▶ The▶4...20▶mA▶output▶can▶be▶wired▶in▶either▶sourcing▶or▶sinking▶mode.▶ •▶ Set▶the▶ ▶switch▶on▶the▶left.▶ •▶ Set▶selector▶ ▶depending▶on▶the▶value▶of▶the▶power▶supply.▶ ▶▶▶ SOURCE SINK CURRENT BINARY Univ Iout (AO1) Supply PULSE Batch 12..36Vdc ISOG...
  • Page 27 Type 8025 UNIVERSAL Installation and wiring •▶ Set▶the▶ ▶ switch▶on▶the▶right. ▶ •▶ Set▶selector▶ ▶depending▶on▶the▶value▶of▶the▶power▶supply. ▶▶▶ SOURCE SINK CURRENT BINARY Univ Iout (AO1) Supply PULSE Batch 12..36Vdc ISOG SENSOR SENSOR TYPE (L+)-12V COIL NPN/PNP 2.2K 5 6 7 8 9 10...
  • Page 28 Type 8025 UNIVERSAL Installation and wiring 7.4.9 Wiring the Do1 transistor output of a wall-mounted version, 115/230 V Ac Only▶move▶the▶selectors▶when▶the▶power▶supply▶is▶off.▶ ▶ Set▶of▶selector▶ ▶depending▶on▶the▶value▶of▶the▶power▶supply.▶ SOURCE SINK CURRENT BINARY Univ Iout (AO1) Supply PULSE Batch 12..36Vdc ISOG SENSOR SENSOR TYPE (L+)-12V COIL NPN/PNP 2.2K...
  • Page 29 Type 8025 UNIVERSAL Installation and wiring Set▶selector▶ ▶depending▶on▶the▶value▶of▶the▶power▶supply. ▶ SOURCE SINK CURRENT BINARY Univ Iout (AO1) Supply PULSE Batch 12..36Vdc ISOG SENSOR SENSOR TYPE (L+)-12V COIL NPN/PNP 2.2K 5 6 7 8 9 10 SUPPLY COIL FLOW SENSOR Connection▶of▶the▶power▶supply▶for▶the▶8025▶ 5-36 VDC Power▶supply▶for▶the▶PLC...
  • Page 30 Type 8025 UNIVERSAL Installation and wiring 7.4.10 Wiring the relay outputs Do2 and Do3 Selector▶ ▶makes▶it▶possible▶to▶configure▶the▶type▶of▶signal▶the▶ of the panel or a wall-mounted version 8025▶UNIVERSAL▶receives▶from▶the▶flow▶sensor. SUPPLY 230 V AC SENSOR TYPE SENSOR TYPE COIL FLOW COIL NPN/PNP COIL NPN/PNP 230 V AC SENSOR →...
  • Page 31 Type 8025 UNIVERSAL Installation and wiring Tab. 3 :  Default positions of selectors "SENSOR SUPPLY", "LOAD" and  When▶selector▶"SENSOR▶TYPE"▶above▶is▶set▶on▶"NPN/PNP",▶ "SENSOR TYPE" selector▶ ▶▶makes▶it▶possible▶to▶configure▶the▶supply▶voltage▶for▶ selector default position the▶flow▶sensor. L+▶ SENSOR SENSOR▶SUPPLY▶( )▶ 2.2K▶ LOAD▶( NPN/PNP▶ SENSOR▶TYPE▶( (L+)-12V → If▶the▶8025▶UNIVERSAL▶is▶energized▶with▶a▶115/230▶V▶AC▶ ▶ power▶supply,▶set▶selector▶"SENSOR▶SUPPLY"▶on▶"L+"▶ (default▶position).▶ → If▶the▶8025▶UNIVERSAL▶is▶energized▶with▶a▶12...36▶V▶DC▶ ▶ power▶supply,▶set▶the▶voltage▶selector▶"SENSOR▶SUPPLY"▶ depending▶on▶the▶voltage▶supply▶needed▶by▶the▶remote▶flow▶ sensor:▶"+5V",▶"L+"▶or▶"(L+)-12V"▶(default▶position).▶ Fig. 25 :  Using selector "SENSOR SUPPLY"  English...
  • Page 32 Type 8025 UNIVERSAL Installation and wiring Tab. 4 :  Position of selectors "SENSOR TYPE" and "LOAD" and terminal assignment of terminal block "FLOW SENSOR" depending on the signal emitted by  the flow sensor  terminal assignment of terminal block selector "loAd" "flow sensor" selector selector type of signal "sensor "sensor emitted by the SUPPLY type" supply" COIL 2.2K flow sensor FLOW SENSOR 8025 39 kΩ 3 PE → Set▶the▶ → Set▶selector▶"LOAD"▶on▶"39K":▶ ▶ ▶ selector▶ the▶input▶impedance▶on▶terminals▶ → Any▶position sine-wave▶(coil)
  • Page 33 Type 8025 UNIVERSAL Installation and wiring terminal assignment of terminal block selector "loAd" "flow sensor" selector selector type of signal "sensor "sensor emitted by the SUPPLY type" supply" COIL 2.2K flow sensor FLOW SENSOR 8025 39 kΩ 3 PE → Set▶the▶ ▶ → Set▶the▶ ▶ → Set▶selector▶"LOAD"▶on▶"39K":▶ ▶ selector▶on▶ selector▶as▶ the▶input▶impedance▶on▶terminals▶...
  • Page 34 Type 8025 UNIVERSAL Installation and wiring terminal assignment of terminal block selector "loAd" "flow sensor" selector selector type of signal "sensor "sensor emitted by the SUPPLY type" supply" COIL 2.2K flow sensor FLOW SENSOR 8025 39 kΩ 3 PE 0...5▶V▶DC▶ → Set▶the▶ ▶ → Set▶the▶ ▶ → Set▶selector▶"LOAD"▶on▶"39K":▶ ▶ standard▶voltage▶ selector▶on▶...
  • Page 35 Type 8025 UNIVERSAL Installation and wiring terminal assignment of terminal block selector "loAd" "flow sensor" selector selector type of signal "sensor "sensor emitted by the SUPPLY type" supply" COIL 2.2K flow sensor FLOW SENSOR 8025 +3 V 3 PE → Set▶selector▶"LOAD": ▶ → Set▶the▶ → Set▶the▶ ▶ ▶ •▶ either▶on▶"2.2K":▶the▶load▶resistance▶ selector▶on▶...
  • Page 36 Type 8025 UNIVERSAL Installation and wiring terminal assignment of terminal block selector "loAd" "flow sensor" selector selector type of signal "sensor "sensor emitted by the SUPPLY type" supply" COIL 2.2K flow sensor FLOW SENSOR 8025 +3 V 3 PE → Set▶selector▶"LOAD": ▶ → Set▶the▶ → Set▶the▶ ▶ ▶ "on/off"▶signal▶ •▶ either▶on▶"2.2K":▶the▶load▶resistance▶...
  • Page 37: Adjustment And Commissioning

    Type 8025 UNIVERSAL Adjustment and commissioning ADjUSTmENT AND operating levels of the device commISSIoNING The▶device▶has▶two▶operating▶levels:▶the▶Process▶level▶and▶the▶Con- figuration▶level.▶ Safety instructions Tab. 5 :  Default settings of the device  WArNINg function default value risk of injury due to nonconforming operating. LANGUAGE English▶ UNIT▶of▶the▶flow▶rate l/min▶ Nonconforming▶operating▶could▶lead▶to▶injuries▶and▶damage▶the▶ device▶and▶its▶surroundings. UNIT▶of▶the▶totalizers litre▶ ▶ ▶ The▶operators▶in▶charge▶of▶operating▶must▶have▶read▶and▶under- OUTPUT▶AO1 4mA=▶0.000▶ stood▶the▶contents▶of▶this▶Quickstart. 20mA=▶0.000▶ ▶ ▶ In▶particular,▶observe▶the▶safety▶recommendations▶and▶intended▶use.
  • Page 38 Type 8025 UNIVERSAL Adjustment and commissioning Configuration▶level Process▶level 12.6 L/MiN >▶5▶s >▶2▶s ENTER 0..9 16.45 MA 0..9 Parameters▶menu Test▶Menu Information▶menu▶ ENTER MEAS. OVF LANGUAGE CAL AO1 87654 L >▶5▶s UNit FREQUENC. DiSP. OVF K-FACtOR FLOw AO1 LOSt 231 L. 0..9 0..9...
  • Page 39 Type 8025 UNIVERSAL Adjustment and commissioning Description of the navigation keys and the status LEDs •▶ Scrolling▶up▶the▶ •▶ Selecting▶the▶displayed▶parameter▶ parameters •▶ Confirming▶the▶settings▶ •▶ Incrementing▶the▶figure▶ selected Status▶LED▶of▶relay▶DO3▶(LED▶ON▶=▶ contact▶closed) Device▶status▶LED:▶see▶fol- Status▶LED▶of▶relay▶DO2▶(LED▶ON▶=▶ lowing▶table. contact▶closed) •▶ Reading▶the▶messages▶ •▶ Scrolling▶through▶the▶parameters •▶ Selecting▶the▶figure▶on▶the▶left English...
  • Page 40 Type 8025 UNIVERSAL Adjustment and commissioning device status led status of the device Green The▶device▶operates▶correctly. Orange A▶warning▶message▶is▶generated. → Press▶the▶ ▶ ▶key▶for▶2▶seconds▶in▶the▶Process▶level▶to▶access▶the▶message.▶See▶the▶complete▶ Operating▶Instructions▶for▶the▶meaning. Furthermore,▶a▶relay▶output▶(DO2▶or▶DO3)▶or▶the▶transistor▶output▶DO1▶switches▶if▶it▶is▶configured▶in▶ the▶"WARNING"▶mode▶(see▶the▶complete▶Operating▶Instructions▶) An▶error▶message▶has▶been▶generated▶and▶the▶current▶output▶sends▶out▶a▶22▶mA▶current▶(if▶ parameter▶"ERR.▶22mA"▶is▶set▶to▶"ENABLED".▶See▶the▶complete▶Operating▶Instructions. → Press▶the▶ ▶ ▶key▶for▶2▶seconds▶in▶the▶Process▶level▶to▶access▶the▶message.▶See▶the▶complete▶ Operating▶Instructions▶for▶the▶meaning. Blinking,▶whatever▶the▶colour A▶check▶for▶the▶correct▶behaviour▶of▶the▶outputs▶is▶running▶(see▶the▶complete▶Operating▶Instructions). English...
  • Page 41 Type 8025 UNIVERSAL Adjustment and commissioning Using the navigation keys you want to... press... move▶between▶parameters▶within▶a▶level▶or▶a▶menu.▶ •▶ ▶to▶go▶to▶the▶next▶parameter.▶ ▶ •▶ ▶to▶go▶to▶the▶previous▶parameter. 0..9 access▶the▶Parameters▶menu. ENTER ▶+▶ ▶simultaneously▶for▶5▶s,▶in▶the▶Process▶level access▶the▶Test▶menu. ENTER ▶+▶ ▶+▶ ▶simultaneously▶for▶5▶s,▶in▶the▶Process▶level 0..9 access▶the▶Information▶menu. ▶for▶2▶s,▶in▶the▶Process▶level,▶when▶the▶device▶status▶LED▶is▶orange▶or▶red. reset▶the▶daily▶totalizer. 0..9 ▶+▶ ▶simultaneously▶for▶2▶s,▶when▶the▶daily▶totalizer▶is▶displayed▶in▶the▶ Process▶level select▶the▶displayed▶parameter. ENTER confirm▶the▶displayed▶value. ENTER modify▶a▶numerical▶value.
  • Page 42 Type 8025 UNIVERSAL Adjustment and commissioning Details of the process level This▶level▶is▶active▶by▶default▶when▶the▶device▶is▶energized. The▶displayed▶flow▶rate▶is▶set▶to▶0▶(a▶dot▶is▶displayed▶after▶the▶flow▶rate▶ units▶when▶the▶function▶CUT-OFF▶is▶active)▶because▶the▶measured▶flow▶ 12.6 L/MiN 0 L/MiN. rate▶is▶below▶the▶threshold▶value▶defined▶in▶the▶"CUT-OFF"▶parameter▶ of▶the▶Parameters▶menu. Value▶of▶the▶measured▶flow▶rate,▶displayed▶in▶the▶unit▶chosen▶in▶the▶"UNIT"▶parameter▶of▶the▶ Parameters▶menu. 0..9 Value▶of▶the▶current▶output,▶proportional▶to▶the▶measured▶flow▶rate. 16.45 MA Value▶of▶the▶main▶totalizer,▶volume▶of▶fluid▶counted▶by▶the▶device▶since▶the▶last▶reset. 87654 L Value▶of▶the▶daily▶totalizer▶(identified▶by▶a▶dot▶after▶the▶volume▶units),▶volume▶of▶fluid▶counted▶by▶ 231 L. the▶device▶since▶the▶last▶reset. Resetting▶the▶daily▶totalizer. 0..9 >▶2▶s English...
  • Page 43 Type 8025 UNIVERSAL Adjustment and commissioning Details of the parameters menu Choosing▶the▶display▶language. LANGUAGE Choosing▶the▶flow▶rate▶unit,▶the▶number▶of▶decimals▶and▶the▶unit▶the▶totalizers▶are▶displayed▶in. UNit Entering▶the▶K▶factor▶of▶the▶fitting▶used▶or▶having▶it▶defined▶through▶a▶Teach-In▶procedure.▶ K-FACtOR Parameterizing▶the▶4...20▶mA▶current▶output▶(AO1)▶and▶configuring▶the▶transistor▶output▶(DO1)▶ OUtPUt and,▶if▶the▶device▶is▶equipped▶with,▶the▶2▶relay▶outputs▶(DO2▶and▶DO3). Choosing▶the▶filter▶level▶of▶the▶measured▶flow▶rate,▶on▶the▶displayed▶flow▶rate▶and▶the▶AO1▶ FiLtER current▶output. 0..9 Resetting▶both▶totalizers. tOtAL Entering▶the▶measured▶flow▶rate▶value▶below▶which▶the▶device▶sets▶the▶measured▶flow▶rate▶to▶0▶ CUt-OFF with▶effect▶on▶the▶display,▶the▶outputs▶and▶the▶totalizers. BACKLit Setting▶the▶brightness▶of▶the▶display▶and▶how▶long▶it▶stays▶ON,▶or▶deactivating▶the▶backlight. 12.6 L/MiN SAVE N/Y Process▶level Saving▶the▶changes▶made▶within▶the▶Parameters▶menu▶or▶ not.▶If▶the▶changes▶are▶saved,▶the▶device▶operates▶with▶ the▶new▶settings. English...
  • Page 44 Type 8025 UNIVERSAL Adjustment and commissioning Entering the k factor of the fitting used The▶device▶determines▶the▶flow▶rate▶in▶the▶pipe▶using▶the▶fitting▶K▶factor. The▶K▶factor▶of▶the▶fitting▶used▶can▶be▶entered▶here.▶The▶device▶may▶also▶determine▶the▶K▶factor▶using▶a▶Teach-In▶procedure:▶See▶the▶complete▶ Operating▶Instructions. The▶device▶will▶use▶the▶new▶K▶factor▶as▶soon▶as▶"SAVE▶YES"▶is▶confirmed▶when▶leaving▶the▶Parameters▶menu. The▶K▶factor▶of▶the▶fitting▶used▶is▶in▶the▶Operating▶Instructions▶of▶the▶fitting. The▶Operating▶Instructions▶of▶the▶Bürkert▶fittings▶can▶be▶found▶on▶the▶internet▶at▶www.burkert.com.▶ K-FACtOR K=10.000 K=2.8500 → Enter▶the▶K▶factor▶(value▶between▶0.01▶and▶ The▶display▶shows▶the▶K▶factor▶of▶the▶ ▶ fitting,▶last▶entered▶or▶determined▶using▶ 99999.9)▶of▶the▶fitting▶used. a▶Teach-In▶procedure. → Confirm▶the▶displayed▶value. ▶ → Edit▶the▶parameter. ▶ OUtPUt REtURN VALiD N/Y Is▶only▶displayed▶if▶the▶K▶factor▶has▶been▶changed.
  • Page 45 Type 8025 UNIVERSAL Adjustment and commissioning Details of the Test menu Adjusting▶the▶4...20▶mA▶output. CAL AO1 Reading▶the▶rotational▶frequency▶of▶the▶paddle▶wheel. FREQUENC. Simulating▶a▶flow▶rate▶to▶check▶the▶correct▶operating▶of▶the▶outputs. FLOw Setting▶the▶flow▶rate▶threshold▶values▶for▶which▶a▶warning▶message▶is▶ 0..9 wARNiNG FLOw-w. generated. 0..9 Setting▶a▶threshold▶value▶of▶the▶daily▶totalizer,▶for▶which▶a▶warning▶message▶ VOLUME-w. is▶generated. REtURN 12.6 L/MiN SAVE N/Y Process▶level Saving▶the▶changes▶made▶within▶the▶Test▶menu▶or▶not.▶If▶ the▶changes▶are▶saved,▶the▶device▶operates▶with▶the▶new▶ settings. English...
  • Page 46: Packaging, Transport

    Type 8025 UNIVERSAL Packaging, Transport pAckAGING, TRANSpoRT DISpoSAL of ThE DEVIcE → Dispose▶of▶the▶device▶and▶its▶packaging▶in▶an▶environmentally- ▶ NOTICe▶ friendly▶way.▶ damage due to transport NOTICe Transport▶may▶damage▶an▶insufficiently▶protected▶device. damage to the environment caused by parts contaminated by ▶ ▶ Transport▶the▶device▶in▶shock-resistant▶packaging▶and▶away▶ the fluid. from▶humidity▶and▶dirt. ▶ ▶ Comply▶with▶the▶national▶and/or▶local▶regulations▶which▶concern▶ ▶ ▶ Do▶not▶expose▶the▶device▶to▶temperatures▶that▶may▶exceed▶the▶ admissible▶storage▶temperature▶range. the▶area▶of▶waste▶disposal.▶ ▶ ▶ Protect▶the▶electrical▶interfaces▶using▶protective▶plugs.▶ SToRAGE NOTICe▶ poor storage can damage the device. ▶ ▶ Store▶the▶device▶in▶a▶dry▶place▶away▶from▶dust.
  • Page 48 www.burkert.com...

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