SYCLOPE electronic TRACE'O Installation And Starting Instructions

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SYCLOPE TRACE'O
®
: Universal controller for trace detection (Part 1)
Installation and starting instructions
Reference : CTR 0001
Rev : 2

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Summary of Contents for SYCLOPE electronic TRACE'O

  • Page 1 SYCLOPE TRACE’O ® : Universal controller for trace detection (Part 1) Installation and starting instructions Reference : CTR 0001 Rev : 2...
  • Page 2 General information Page 2/40 Parts of the general documentation ► Part 1 : Installation and starting instructions Part 2 : Programming instructions Part 3 : Communications instructions General information : SYCLOPE Electronique 2016 ® Manual of 2016, February 18 Rev 2 Universal controller for standard and trace measurement.
  • Page 3: Table Of Contents

    Summary Page 3/40 Summary General informations ......................4 Applicability ........................4 Use of the document ......................5 Symbols and signs ......................5 Storage and transport ......................6 Packaging ......................... 6 Warranty .......................... 6 environment and safety procedures ..................7 Use of the equipment ......................7 User obligations ........................
  • Page 4: General Informations

    General informations Page 4/40 I. General informations 1) Applicability SYCLOPE TRACE’O ® controller range you have just purchased is an electronic special equipment for measuring standard chemistry in trace range. It has been carefully developed and manufactured to ensure your greatest pleasure and peace of action. Its remarkable capacity of adaptation to the different situations means it can be installed in the most difficult environments where processes and measurements of water are decisive.
  • Page 5: Use Of The Document

    General informations Page 5/40 2) Use of the document Please read this entire document before starting to install, adjust or commission your controller device, in order to ensure the safety of swimmers, users and equipment. The information provided in this document must be strictly observed. SYCLOPE Electronique S.A.S. declines all responsibility in cases where failure to comply with the instructions of this documents is observed.
  • Page 6: Storage And Transport

    General informations Page 6/40 4) Storage and transport It is important to store and transport your SYCLOPE TRACE’O ® in its original packaging in order to minimize risk of damage. Furthermore, the package must be stored in an environment that is protected against humidity and exposure to chemical products.
  • Page 7: Environment And Safety Procedures

    Environment and safety procedures Page 7/40 II. environment and safety procedures Please:  Read this manual carefully before unpacking, installing or commissioning this equipment  Take into account all the hazards and recommended precautionary measures Failure to respect these procedures can result in serious injury to users or damage the device. 1) Use of the equipment The SYCLOPE TRACE’O ®...
  • Page 8: Identification And Localization Of The Identification Plate

    Environment and safety procedures Page 8/40 Make sure that the chemical sensors used with this device correspond well to the chemicals used. Refer to the individual technical note of each sensor. Chemistry of water is very complex, in case of doubt, contact immediately our engineering service or your approved installer/reseller.
  • Page 9: Disposal And Conformity

    Environment and safety procedures Page 9/40 5) Disposal and conformity The recyclable packaging of the SYCLOPE TRACE’O ® equipment must be disposed of according to current regulations. Elements such as paper, cardboard, plastic or any other recyclable elements must be taken to a suitable sorting center.
  • Page 10: Technical Specifications And Functions

    Technical characteristics Page 10/40 III. Technical specifications and functions 1) Features General characteristics Type Specification (s) Marker(s) Consumption 0,3 to 0,15A Maxi. (Without external load) Power supply required Between 90VAC and 240VAC +/-10% Electric protection Fuse 315 mA Time-lag 5x20 glass Operating Temp.
  • Page 11: Main Functions

    Technical characteristics Page 11/40 2) Main functions Main functions Function Specification (s) Comment(s) Controls Controls of the 2 selected parameters According the version Trace detection Total chlorine / Ozone Specific processes PWM command 4x Free of potential relays outputs Actuator type Impulse command 0/4…20 mA outputs On/Off command with hysteresis...
  • Page 12: Measurement Parameters, Scales And Control Ranges

    Technical characteristics Page 12/40 3) Measurement parameters, scales and control ranges a) Basic versions : Direct entries (2x 4…20mA) or isolated entries (2x 4…20mA) The main and auxiliary entries are programmable as bellow: Measurements and controls Parameter Range of measurement Accuracy -5 to 45°C T°C /°K / °F...
  • Page 13: B) Version With 1 Isolated Potentiometric Entry And 1 Isolated 4-20Ma Entry

    Technical characteristics Page 13/40 0 to 0,5mg/l 0 to 1mg/l Ozone (Trace function) 0 to 2mg/l ± 0,5 % 0 to 5mg/l 0 to 10mg/l 0 to 1000mV 0 to 1500mV 0 to 2000mV Redox (ORP) ± 0,5 % +/- 1000mV +/- 1500mV +/- 2000mV 0 to 2mg/l...
  • Page 14: C) Version With 2 Potentiometric Entries

    Technical characteristics Page 14/40 The auxiliary entry can be programmed as the normal 4…20mA entry (cf. :a) c) Version with 2 potentiometric entries The main entry and the auxiliary entry can be programmed only as bellow : Measurements and controls Parameter Range of measurement Accuracy...
  • Page 15: Installation And Wiring

    Commissioning Page 15/40 IV. Installation and wiring 1) Installation conditions To guarantee user safety and ensure correct operation of your SYCLOPE ODISEA ® please observe the following installation instructions:  Install the controller in a dry location  The controller must be protected against rain, frost and direct sunlight ...
  • Page 16: Connection Of The Primary Power Supply

    Commissioning Page 16/40 A breaker circuit of maximum 10A must be installed near the controller and easily accessible to stop the main power. It must be identified as a circuit-breaker for the controller! Before performing the connections, remember to turn off the power! Use multicore cables if possible! If not possible, always use a special wiring tip to be sure that wires do not make a contact together!
  • Page 17: Connexion Of The Free Of Potential Relays (Ka, Kb, Kc Et Kd)

    Commissioning Page 17/40 5) Connexion of the free of potential relays (KA, KB, KC et KD) The free of potential output relays are used to control the various measured parameters. They are used also for alarm transfers or for driving magnet valves of water entries when the controller is programmed as a trace measurement.
  • Page 18 Commissioning Page 18/40 b) Full mA entries module (3x entries 4…20mA) The amperometric measurement inputs generate their own power supply and should not be powered in any case! The main and auxiliary entries E1 and E2 are isolated (E1 & E2). The last passive entry is not isolated (E3).
  • Page 19 Commissioning Page 19/40 d) Potentiometric entries module (2x mV & 1x 4…20mA) The main and auxiliary potentiometric entries are isolated ! (E1 &E2). The last passive entry is not isolated (E3). pH or REDOX sensor pH or REDOX sensor Hot point to the left Hot point to the left Please use a shielded cable connected as bellow: Entry + : Hot wire of the shielded cable...
  • Page 20: Connections Of The Analogue Outputs

    Commissioning Page 20/40 7) Connections of the analogue outputs (IA1 and IA2 The analogue outputs of the SYCLOPE TRACE’O ® controller are used to forward information to a central unit or to control a dosing unit by means of a signal of 0/4…20 mA. The analogue outputs of the SYCLOPE TRACE’O ®...
  • Page 21: Connection Of The Flow Control Entry Sensor (Flsw) Or Low Level Detection Tank

    Commissioning Page 21/40 9) Connection of the flow control entry sensor (Flsw) or low level detection tank The SYCLOPE TRACE’O ® controller has a flow-control input used to check for the presence of water circulating in the measurement chamber. This input is designed to receive a NO contact (normally open).
  • Page 22: Connection Of The Counter Entry (Flow) Or Low Level Detection Tank

    Commissioning Page 22/40 10) Connection of the counter entry (Flow) or low level detection tank The SYCLOPE TRACE’O ® controller has a counter input (or flow-meter input) for managing the injection of flocculant and for displaying flow rate. This input is a pulse-based type and must be connected to the water meter contact directly if compatible.
  • Page 23: Connections Of The Modem Port For Communications

    Commissioning Page 23/40 Please contact us for further information on this product. Respect the connection polarities of the bus • + of the terminal block on signal ‘AA’ (n°. 3) of the USB/485 converter • - of the terminal block on signal ‘BB’ (n°. 4) of the USB/485 converter •...
  • Page 24: Connection Of Gms, Wifi And Ethernet Modems For Internet Access

    Commissioning Page 24/40 14) Connection of GMS, Wifi and Ethernet modems for internet access The SYCLOPE TRACE’O ® controller can be connected remotely or through Internet with help of various types of modem to establish distant communications or to connect Internet data site “mysyclope.com”.
  • Page 25: Expendable External Connection Box

    Commissioning Page 25/40 V. Expendable external connection box The expendable external boxe allows you to connect all the entries and outputs of the SYCLOPE TRACE’O ® controller. The quantity of glands of the SYCLOPE TRACE’O ® controller is only sufficient for connecting simple needs but use more glands in case of using full functions.
  • Page 26: General Uses

    Commissioning Page 26/40 VI. General uses 1) Using « standard » mode The SYCLOPE TRACE’O ® controller has been designed for measuring and controlling water treatment and in this example, the water of a public swimming pools. The SYCLOPE TRACE’O ®...
  • Page 27: Using « Trace » Mode

    Commissioning Page 27/40 2) Using « trace » mode The particular function of the SYCLOPE TRACE’O ® controller is to measure traces of chemical products. It can be use in dialysis system to measure « no chlorine » or in a swimming pool ozone treatment to ensure no ozone returns into the swimming pool.
  • Page 28: Introduction To The Human-Machine Interface (Hmi)

    Commissioning Page 28/40 If the SYCLOPE TRACE’O ® controller is connected to internet through GSM, WIFI or Ethernet link, the checking of the complete phase is made in real-time. (Year contribution must be taken for connecting to www.mysyclope.com). VII. Introduction to the human-machine interface (HMI) 1) Display and control keypad Backlit 64x128 display with white writing on blue background Menu key: To allow accessing to the programming menu (red LED)
  • Page 29: Internal Connections

    Commissioning Page 29/40 2) Internal connections F1 : General fuse (Time-lag 315 mA miniature Glass type) Terminal block (See below) Modem phone line standard connector (RTC) Location for socket modem (Phone, GSM, WIFI or Ethernet - optional) Serial printer connector (RS232C) Ribbon cable connector to the top card.
  • Page 30: Commissioning

    Starting instructions Page 30/40 VIII. Commissioning You just finished to connect all the wires for measurements, actuators and communication equipments and now, you are ready for commissioning the controller. The commissioning consists to set basic values for controlling actuators and to proceed to the water treatments.
  • Page 31: Setting Real-Time Clock

    Starting instructions Page 31/40 2) Setting real-time clock >> MAIN MENU <<_ >> MAIN MENU <<_ User menus User menus Langue/Sprache/Taal Langue/Sprache/Taal Setting real time Setting real time Services Services TRACEO V1.00 TRACEO V1.00 Sn: xxxxxxxxx Sn: xxxxxxxxx Setting real time Year:15 Month:02 Adjust the real time clock...
  • Page 32 Starting instructions Page 32/40 >> USER MENU <<_ >> USER MENU <<_ Display management Main screen Back-light Channel E1 (Cl) Main screen Channel E2 (pH) Last line Channel Flow rate Two screens Three screens The options of analog channels and the number of screens depend of the programmed input of the controller.
  • Page 33: Programming Setpoints

    Starting instructions Page 33/40 c) Case of three parameters on screens In any case, the general aspect is shown below: >> USER MENU <<_ K: - - - - 14:44 Main screen Channel E1 (Cl) m3/h Channel E2 (pH) 1.55 7.86 Channel Flow rate Two screens...
  • Page 34: Programming Technical Alarms

    Starting instructions Page 34/40 6) Programming technical alarms To ensure the safety of users and of the equipments, it is necessary to program the alarm thresholds to stop product injection whenever they are exceeded. These thresholds include a high level and a low level which you can modify according to your needs.
  • Page 35: Start Processes And Dosages

    Starting instructions Page 35/40 >> USER MENU <<_ >> USER MENU <<_ Calibrations Calibrations Free chlorine Free chlorine Flow rate Flow rate _Main parameter _Main parameter Calibrations Calibrations Zero (or pH=7) Zero (or pH=7) Slope (or Gain) Slope (or Gain) Clearing ...
  • Page 36 Starting instructions Page 36/40 Display mode of one parameter : Channel notification K: - - - - CAD FLS @ 14:44 General area notification 7.01 area Information Trace detection area notification area « Last line » -> . <- : 7.40 Display mode of two parameters : K: A - - - CAD @ 14:44...
  • Page 37: Guide And Maintenance

    Starting instructions Page 37/40 Signs of « Trace detection » notification area :  : Indicate waiting of start cycle : Indicate started polarization cycle – Up step : Indicate polarization cycle – Maintain step : Indicate depolarization cycle – down step : Alarm Polarization / Depolarization steps Signs of channel statutes area : ...
  • Page 38 CE Certificate Page 38/40 Installation and starting instruction manual SYCLOPE TRACE’O ®...
  • Page 39 Installation and starting instruction manual SYCLOPE TRACE’O ®...
  • Page 40 SYCLOPE Electronique S.A.S. Z.I. Aéropole pyrénées Rue du Bruscos 64 230 SAUVAGNON - France – Tel : (33) 05 59 33 70 36 Fax : (33) 05 59 33 70 37 Email : syclope@syclope.fr Internet : http://www.syclope.fr © 2015 - 2016 by SYCLOPE Electronique S.A.S.

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