ehb electronics MCflex Operating Instructions Manual
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ehb electronics MCflex Operating Instructions Manual

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Engine controller
MCflex
Translation of the original operating instructions
Most recent revision: 08/05/2018
Version: 3.0

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Summary of Contents for ehb electronics MCflex

  • Page 1 Engine controller MCflex Translation of the original operating instructions Most recent revision: 08/05/2018 Version: 3.0...
  • Page 2 Subject to change without notice. Suggestions and ... about this document or the device can be sent to the above address. tips Last modification 08/05/2018 Version Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...

  • Page 3: Table Of Contents

    PERATING PARAMETERS 4.2.2 ................24 AILY OPERATING DURATION 4.2.3 ................24 OTAL OPERATING DURATION ........................ 24 EAR OF DEVICE ......................25 OTTOM OF DEVICE Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...
  • Page 4 AY COUNTER – O ................65 UBMENU PERATING HOURS COUNTER 7.7.1 [5] OHC ................... 65 COUNTER 7.7.2 – OHC – M ................66 UBMENU Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...
  • Page 5 ) ................78 OMMUNICATION WITH OPTIONAL 10.6 D .......................... 78 ISPOSAL 10.6.1 ..................78 ISPOSAL OF DEVICES 10.6.2 ......... 79 ISPOSAL OF BATTERIES AND RECHARGEABLE BATTERIES Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...

  • Page 6: Device Information

    The following parts are included in the scope of delivery of the device: • one device "MCflex” • two ignition keys • one label "Do not clean with high-pressure cleaner” • two mounting brackets Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...

  • Page 7: Intended Use

    There is also an alarm output available. The engine can be switched off via an "external stop” input (hood switch , cover switch / housing switch, for example). Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...

  • Page 8: Technical Data

    PIN 17 / 19, CAN2.0B, 250kBit, SAE J1939, EEC1, ET1, EFL/P1, VEP1, AMB, DM1 fault alarms/auto start, speed adjustment, optionally adaptable Operating hours counter Integrated Daily operating hours counter Integrated Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...

  • Page 9: Spare Parts

    CAN dongle, ehbTools, connecting cable, power supply unit Spare parts No spare parts are available for this device. If the device is faulty, contact the manufacturer. Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...

  • Page 10: Eu Declaration Of Conformity

    EU Declaration of Conformity Device information EU Declaration of Conformity EU Declaration of Conformity according to EMC Directive (1/2) Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...
  • Page 11 EU Declaration of Conformity according to EMC Directive (2/2) As soon as the device is improperly used, this declaration and the guarantee claim will expire. Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...

  • Page 12: Information For The Reader

    You can find the qualification of personnel in chapter "Safety" > "Qualification of personnel" (Page 19). Illustrations The illustrations in these operating instructions show the device in simplified form in some cases. Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...

  • Page 13: Abbreviations Used

    Normally Closed Normally Opened Negative Temperature Coefficient Lead Personal Computer Positive Temperature Coefficient second Suspect Parameter Number revolutions per minute Volt Ignition starter switch Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...

  • Page 14: Highlighting In The Text

    The disposal of electrical and electronic equipment with household waste is not permitted. The disposal of rechargeable batteries and other batteries with household waste is not permitted. Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...

  • Page 15: Navigation Path

    ....Setting values Second step in a sequence of actions. ▼ Result of this step. » Done Handling is completed, the goal is achieved. Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...

  • Page 16: Safety

    Clean all dirt from the device. • Store the device according to the specifications of the manufacturer (see page 8: Device information > Technical data). Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...

  • Page 17: Information About Maintenance And Repairs

    Malfunctions have been detected. • Damage has been detected. • Impermissible changes to operating parameters have been made. • For example, the device has been modified. Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...

  • Page 18: Duties Of The Operator

    Regulations for operating machines in which the device is installed (laws and regulations not expressly mentioned here as well). • Accident prevention regulations. • Internal company regulations. • Information on the device. Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...

  • Page 19: Qualification Of Personnel

    Pictograms and symbols on the device Pictogram / Meaning symbol Prohibited: Cleaning with a high-pressure cleaner is prohibited. Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...

  • Page 20: Residual Risk

    (e.g. objects on the ignition key. switch! heavy keychain,...), there is a risk of damaging the ignition lock. Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...
  • Page 21 Apply the supplied label "Do not clean with high-pressure cleaner” visibly in the immediate vicinity of the device at the installation site. Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...

  • Page 22: Parts Of The Device

    You can find the functions in the para- metrizing mode in chapter "Parametriza- tion" > "Design of the display in parametrization mode" (Page 34). Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...

  • Page 23: Display Views

    Displays the current state of the oil pressure. Displays the current engine speed. (only when engine is running) Displays the current daily operating duration. Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...

  • Page 24: Daily Operating Duration

    You can find an example or the pin assignment in chapter "Unpacking, connecting and installing" > "Connection diagram and pin assignment" (Page 27). Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...

  • Page 25: Bottom Of Device

    Information about installation with mounting brackets can be found in chapter ""Unpacking, connecting and installing" > "Installation with mounting brackets" (Page 31)". Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...

  • Page 26: Unpacking, Connecting And Installing

    Dispose of the packaging material in accordance with local regulations. Info Keep the original packaging in case the device needs to be shipped to the manufacturer for maintenance at a later date. Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...

  • Page 27: Connecting

    Terminal "30”, battery + brown | 2.5 mm Terminal "30”, battery + brown | 2.5 mm Operating magnet, pull-in winding black | 2.5 mm Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...

  • Page 28: Circuit Diagram

    Unpacking, connecting and installing 5.2.2 Circuit diagram The following circuit diagram shows the wiring for the ehb standard connection as an example. Circuit diagram Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...

  • Page 29: Connecting The Device

    Note that the device must be permanently connected to terminal "30” for subsequent operation. Connect the Deutsch connector socket housing with the ‹device connection - Deutsch connector› on the device. » Done Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...

  • Page 30: Mounting

    Install the device at the desired location. For better vibration damping, you should provide a rubber buffer for each of the three fastening points. Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...
  • Page 31 Only carry out installation with mounting brackets if you can ensure that no vibrations can have an effect! (For example, in a switch cabinet) Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...
  • Page 32 Swivel the two mounting brackets against the inside of the installation opening at the instal- lation site. Make sure that the mounting brackets securely clamp the device at the installation site. Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...
  • Page 33 Apply the label so that it is visible to cleaning personnel. » Done Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...

  • Page 34: Parametrization

    Make the required settings. You can find a description of the menus in chapter "Menus in parametrization mode" (Page 35). » Done Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...

  • Page 35: Menus In Parametrization Mode

    Submenu – Self-test Submenu – Daily oper- ating hours counter Submenu – Day counter Submenu – Operating hours counter Submenu – OHC – Menu Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...

  • Page 36: Main Menu

    "Glow times submenu" (Page 46) is opened. [5] Generator.Er Select "Generator.Er submenu" (Page 49) is opened. [6] Autostart Select "Autostart submenu" (Page 49) is opened. Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...

  • Page 37: Submenu Language

    The parameter is selected and Russian (optional) saved. Units C/bar, F/bar, C/psi, F/psi The parameter is selected and saved. Back Select The previous upper menu is opened. Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...

  • Page 38: Sensor Submenu

    The parameter value entered is saved. Terminal W: PNP / (NPN) The parameter is selected and saved. Back Select The previous upper menu is opened. Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...
  • Page 39 PNP inductor or other pulse generators. NPN: • connected 2.5 kΩ pull-up resistor • Operates with a NPN inductor connected to ground. Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...

  • Page 40: High-Power Output Submenu

    The parameter value entered is saved. Automatic idle 0-99 seconds The parameter value entered is saved. Back Select The previous upper menu is opened. Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...
  • Page 41 Note that the time is functions. HC pin 9 as described in section restarted at pin 9 each time the signal "Selection options" (Page 42). drops. Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...
  • Page 42 The output is automatically activated for approx. 0.5 seconds after the ‹SpeedMagTime› has elapsed when the engine is running. Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...
  • Page 43 This requires selecting the parameter ‹without› for pin 9. You can select this parameter in "Inputs/outputs submenu" (Page 59). Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...
  • Page 44 The selected output pin of the Deutsch connector has the func- tion of a signal output. The output is activated shortly before the automatic start. Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...
  • Page 45 The functions of the outputs can be checked only when they are under load with a test lamp, for example. Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...

  • Page 46: Glow Times Submenu

    VG Fct. OFF, int. sensor, ext. Sensor, The parameter is selected and fixed time saved. Back Select The previous upper menu is opened. Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...
  • Page 47 EGR VG In this menu, the glow time of the flashing Available input range of 1-120 seconds. function can be set. VG F Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...
  • Page 48 Temp1 in seconds 10 s t2=Time Temp2 in seconds 30 s T1=Temp1 in ° Celsius 10 °C T2=Temp2 in ° Celsius -30 °C Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...

  • Page 49: Generator.er Submenu

    The parameter value entered is saved. Run-on time 0-99 seconds The parameter value entered is saved. Back Select The previous upper menu is opened. Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...
  • Page 50 If the value 0 is entered, the display of the Wait system has recognised that the engine is until at standstill can be set. engine stops message is deactivated. Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...

  • Page 51: Fault Event Submenu

    (Page 54). saved. Sleep mode Off, idle, PWRdn The parameter is selected and saved. Back Select The previous upper menu is opened. Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...
  • Page 52 "Selec- attempts can be set in the event of a fault. tion options" (Page 54). (no pin) Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...
  • Page 53 If the device is switched on but the engine does not start, the display and the consumer is switched off after a defined time. Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...

  • Page 54: Fault Times Menu

    The parameter value entered is saved. OverVolt. 0.1-5 seconds The parameter value entered is saved. Terminal W.Rupture 1-30 seconds The parameter value entered is saved. Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...
  • Page 55 When the time has elapsed, the alarm set in "Fault event submenu" (Page 51) is triggered. (pin 13) VERSPEED Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...
  • Page 56 In this menu, the time period over which Available input range of 1-999 seconds. ‹External stop signal› when switching on the engine should be ignored can be set. Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...

  • Page 57: Limit Values Submenu

    100-9,990 rpm The parameter value entered is saved. Max.BattVolt 10-50 V The parameter value entered is saved. Back Select The previous upper menu is opened. Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...
  • Page 58 Available input range of 100-9,990 rpm. maximum speed can be set. If exceeded, the alarm set in "Fault event submenu" (Page 51) is triggered. Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...

  • Page 59: Inputs/Outputs Submenu

    Without, With The parameter is selected and saved. CAN address 0-256 The parameter value entered is saved. Back Select The previous upper menu is opened. Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...
  • Page 60 ‹Temp› input (pin 3) can Available parameters: be set. • Without | Without query • N.O. | N.O. • N.C. | N.C. • Sensor Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...

  • Page 61: Submenu - Service

    The "[2] Fault list" (Page 62) submenu is opened. [3] F.L. delete Select The "[3] F.L. delete" (Page 63) submenu is opened. Select The previous upper menu is opened. Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...

  • Page 62: 1] Service Settings

    Result Error log Scroll using the arrow keys. The error messages saved in the device are displayed. Select The previous upper menu is opened. Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...

  • Page 63: [3] F.l. Delete

    The parameter value entered is saved. [5] OHC from 0000 to 9999 The parameter value entered is saved. Back Select The previous upper menu is opened. Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...

  • Page 64: Submenu - Self-Test

    In this menu, the self-test function can be set. Available parameters: • NO | The self-test function is activated. • YES | The self-test function is deacti- vated. Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...

  • Page 65: Submenu - Daily Operating Hours Counter

    [5] OHC counter Selection and entry options Menu name Action Result ***OHC Menu*** Select The "Submenu – OHC – Menu" (Page 66) submenu is opened. Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...

  • Page 66: Submenu - Ohc - Menu

    ETTING In this menu, the operating hours counter Available input range of 00000 to 99999. can be set. Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...

  • Page 67: Canbus Functions

    18FEE500 8 A6 05 2C 93 00 00 00 00 every 1000ms (operating hours = 123456789, 1 h ) The total operating duration determined for the speed at pin 13 is sent here. Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...

  • Page 68: Pgn 65269 Ambient Conditions Pgn 65276 Dash Display - Dd

    1 is used as a tank sensor input (0 Ω to 180 Ω) and pin 4 as the oil pressure switch input. This setting can currently only be made in conjunction with a CANdongle and ehbTools. Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...

  • Page 69: Ressure - Awp

    Internal states of the device for the internal evaluation, by a CANmodule for example. Param- eter Group Number: 42496 (0xA600) STATUS I/O 00=AUS 01=AN 11=NOT AVAILABLE Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...
  • Page 70 Auxiliary I/O #79 3902 Fct. SpeedAW 2 bits Auxiliary I/O #78 3901 Fct. SpeedHW CAN 2 bits Auxiliary I/O #77 3900 Fct. SpeedAW CAN Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...

  • Page 71: Message From

    SPN 1656 Engine Automatic Start Enable Switch, byte 6, bit 7-8 Example: 0CE00003 8 FF FF FF FF 47 3F FF FF Byte 5: 0x47=LowSpeed | 0x53=HighSpeed Byte 6: 0x3F=Stop | 0x7F=Start Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...

  • Page 72: Operation

    "W” terminal. The optimum values are between 4 and 16 pulses. Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...

  • Page 73: Initial Commissioning

    "Mounting the device" (Page 30). • Are the fuses at the electrical connection correctly dimensioned? - see chapter "Device information" > "Technical data" (Page 8). Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...

  • Page 74: Operating The Device

    Press and hold the ‹set› pushbutton for 5 seconds. ▼ The operating mode is changed from automatic to manual. » Done Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...

  • Page 75: Commissioning

    Switching off the device Complete the following work steps: Turn the ‹ignition key› anticlockwise to position 0. Remove the ‹ignition key› from the ‹ignition lock›. » Done Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...

  • Page 76: Operational Faults

    Connect a load to the output shows a tran- Open-Load-Detection behaves like a low output. sistor turned on resistance transistor. although it should have a high resistance. Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...

  • Page 77: 10 Maintenance, Repair And Disposal

    Any further claims such as for loss of profit and for direct and indirect consequential damages such as loss of data are excluded. Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...

  • Page 78: Cleaning

    • The device contains valuable raw materials that can be reused. For this reason, take the device to the relevant collection point. Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...
  • Page 79 By disposing of the rechargeable batteries and other batteries as prescribed, you fulfil the legal obligations and make a contribution to environmental protection. Your compliance in this matter is appreciated. Translation of the original operating instructions • Engine controller MCflex • 08/05/2018 • 3.0 • GB...
  • Page 80 Revision history Version Description Date Prepared by New edition of operating instructions 12/04/2018 ehb Jäk/Hag ehb electronics gmbh Hans-Böckler-Straße 20 30851 Langenhagen GERMANY Tel.: +49( 0)511 12 32 07 - 0 Fax: +49( 0)511 12 32 07 - 77 E-mail: info@ehb-electronics.de Internet: www.ehb-electronics.de...

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