659373-10 May, 2007 RBCS2/BCS2 Series Air Handler Installation Instructions Table of Contents AIR HANDLER SAFETY Connect Refrigerant Lines INSTALLATION REQUIREMENTS Make Electrical Connections – Tools and Parts Models Without Factory Installed Electric Heat Make Electrical Connections – Outdoor System Requirements Models With Factory Installed Electric Heat Location Requirements Wiring Diagram...
INSTALLATION REQUIREMENTS These instructions are intended as a general guide only and do Adjustable wrench • not supersede any national or local codes in any way. Tape Measure • Compliance with all local, state, or national codes pertaining to this type of equipment should be determined prior to installation. Hammer •...
For ease in installation, it is best to make any necessary coil If installed in an unconditioned space, sealant should be • configuration changes before setting air handler in place. See applied around the electrical wires, refrigerant tubing, “Installation Configuration Options.” and condensate lines where they enter the cabinet.
Requires drain pan location change A. Drain connections Drain Pan Connections Horizontal Installations can be either “Right” or “Left.” For horizontal right installations, a drain pan location change is required. Use drain connections “A” below. Installation Configuration Options Horizontal Right Requires drain pan location change Shading indicates proper line connections Upflow...
Before Conversion For models 2.5 thru 5 ton the bracket attached to NOTE: the top plate will need to be switched to the opposite side of the coil. This is to prevent blowoff in the horizontal position when the airflow is changed from left hand to right hand.
These air handlers are completely factory assembled, and all components are performance tested. Each unit consists of a NOTE : Use copper conductors only. blower assembly, refrigerant coil, and controls, in an insulated galvanized steel factory finished enclosure. Knockouts are All field wiring must be done in accordance with National •...
secondary drain line to a place where the occupant would notice if water started coming from the secondary pan. Install a 3” trap in both the primary and secondary drain lines as close to the unit as practical. Make sure the top of the trap is below the connection to the drain pan to allow complete drainage of the pan.
connection must be run, full size, to a location outside the closet. Connect Refrigerant Lines Refrigerant lines must be connected by a licensed, EPA certified refrigerant technician in accordance with established procedures. Verify Orifice Size IMPORTANT: Connecting refrigerant lines must be clean, dehydrated, •...
Make Electrical Connections – Models With Factory-Installed Electric Heat Determine the number of circuits needed to supply the heater with electrical power (1, 2, or 3 circuits). See the air handler Accessory Kit label for number of circuits and ratings. Disconnect all power supplies.
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Line Voltage Connections Thermostat Air Handler Thermostat Air Handler Condensing unit Cooling Only Application Condensing Unit Thermostat Air Handler Cooling Application with Electric Heat Thermostat Air Handler Heat Pump Heating Only Application Connect common ( C ) wire only if required. See Thermostat Installation Instructions.
Complete Installation of cooling capacity (or 350 – 450 CFM per 12,000 BTU/HR) based on the rating of the outdoor unit. • The cooling blower speed is factory configured to NOTE: Refer to outdoor unit installation instructions for system provide correct airflow for an outdoor unit that matches start-up instructions and refrigerant charging instructions.
AIR HANDLER MAINTENANCE Replace disposable filters. Cleanable filters can be • At the beginning of each heating season the unit should be cleaned by soaking in mild detergent and rinsing with serviced by a qualified installer or servicing agency. cold water. IMPORTANT: Do not operate system without a filter.
Air Handler Limited Warranty General Five Year Parts Warranty: This equipment will perform at installation according to its specifications when installed, operated, repaired and serviced in strict accordance with the installation and maintenance instructions and using authorized service parts. This warranty applies only to equipment installed within the United States and Canada.
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