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Milling drilling centre
Bohr- Fräsmaschine
Perceuse fraiseuse
Schweiz / Suisse
JPW (TOOL) AG
Tämperlistrasse 5
CH-8117 Fällanden Switzerland
www.promac.ch
PBM-1839BDV
France
TOOL France / PROMAC
57, rue du Bois Chaland, Z.I. du Bois Chaland
case postale 2935 FR-91029 Evry Cedex
www.promac.fr
06-2017
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Table of Contents
Related Manuals for Promac PBM-1839BDV
Summary of Contents for Promac PBM-1839BDV
- Page 1 Milling drilling centre PBM-1839BDV Bohr- Fräsmaschine Perceuse fraiseuse Schweiz / Suisse France TOOL France / PROMAC JPW (TOOL) AG 57, rue du Bois Chaland, Z.I. du Bois Chaland Tämperlistrasse 5 case postale 2935 FR-91029 Evry Cedex CH-8117 Fällanden Switzerland www.promac.fr...
- Page 2 CE‐Conformity Declaration CE‐Konformitätserklärung Déclaration de Conformité CE Product / Produkt / Produit: Milling drilling centre / Bohr‐Fräsmaschine / Perceuse fraiseuse PBM‐1839BDV Brand / Marke / Marque: PROMAC Manufacturer / Hersteller / Fabricant: JPW (Tool) AG, Tämperlistrasse 5, CH‐8117 Fällanden Schweiz / Suisse / Switzerland We hereby declare that this product complies with the regulations Wir erklären hiermit, dass dieses Produkt der folgenden Richtlinie entspricht Par la présente, nous déclarons que ce produit correspond aux directives suivantes 2006/42/EC Machinery Directive Maschinenrichtlinie Directive Machines 2014/30/EU electromagnetic compatibility elektromagnetische Verträglichkeit compatibilité électromagnétique designed in consideration of the standards und entsprechend folgender zusätzlicher Normen entwickelt wurde et été développé dans le respect des normes complémentaires suivantes EN ISO 12100:2010 EN 12717:2001+AC:2010, EN 13128:2001+A1 A2 EN 60204‐1:2006+A1:2009 EN 55014‐1:2006+A2:2011, EN 55014‐2:2015 EN 61000‐3‐2:2014, EN 61000‐3‐3:2013 ...
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Page 3: Table Of Contents
(Original) 1.0 About this Manual This manual is provided by PROMAC, covering the safe operation and maintenance procedures for a PROMAC Model PBM‐1839BDV Milling machine. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. The machine has been designed and constructed to provide ... -
Page 4: Important Safety Instructions
13. Make all machine adjustments or maintenance with the machine unplugged from the power source. 3.0 IMPORTANT SAFETY 14. Remove adjusting keys and wrenches. Form a habit of INSTRUCTIONS checking to see that keys and adjusting wrenches are removed from the machine before turning it on. READ ALL INSTRUCTIONS BEFORE USING THIS DRILL PRESS. 15. Keep safety guards in place at all times when the machine is in use. If removed for maintenance purposes, use extreme caution and replace the guards immediately after ... - Page 5 Familiarize yourself with the following safety notices used in this manual: WARNING: This means that if precautions are not heeded, it may result in serious, or possibly even fatal, injury. CAUTION: This means that if precautions are not heeded, it may result in minor injury and/or possible machine damage. SAVE THESE INSTRUCTIONS WARNING: These symbols blow advise that you follow the correct safety procedures when using this machine. Read and understand the entire user manual before attempting assembly or Do not operate this machine under the machine operation. influence of drugs, alcohol or medication ...
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Page 6: Designated Use And Limitations To Use
3.1 Designated use and limitations to use The machine is designed for milling and drilling machinable metal and plastic materials only. The workpiece must allow to safely be loaded, supported and clamped. The machine is intended for indoor use. The protection rating of the electrical installation is IP 54. To avoid tipping, the machine must be bolted down with four anchor bolts. If used for other purposes, JET disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use. WARNING: The machine is not suitable for machining magnesium…high danger to fire! Never place your fingers in a position where they could contact any rotating parts or chips. Check the save clamping of the work piece before starting the machine. Check the save clamping of the cutting tool before starting the machine. Do not exceed the speed limit of tools and tool holders. Choose a low speed when using unbalanced tools. Choose a low speed for tapping. Tapping speed is limited to 500 rpm. Do not use wire wheels or grinding wheels on this machine. Use the right tool at the correct speed and feed rate. Do not force a tool or attachment to do a job for which it was not designed. The right tool will do the job better and more safely. Use recommended accessories; improper accessories may be hazardous. Maintain tools with care. Keep cutting tools sharp and clean for the best and safest performance. Follow instructions for lubricating and changing accessories. Do not attempt to adjust or remove tools during operation. Remove cutting chips with the aid of an appropriate chip hook when the machine is at a standstill only. Measurements and adjustments may be carried out when the machine is at a standstill only. Maintenance and repair work may only be carried out after the machine is protected against accidental starting, pull the mains plug. Remove loose items and unnecessary work pieces from the area before starting the machine. Tighten all locks before operating. 3.2 Remaining hazards When using the machine according to regulations some remaining hazards may still exist. Rotating chuck, tool and cutting chips can cause injury. Thrown workpieces and workpiece parts can lead to injury. Hot work pieces and cutting chips can lead to injury. Tipping of the workpiece due to insufficient support can lead to injury. Dust, chips and noise can be health hazards. Be sure to wear personal protection gear such as safety goggles, dust mask and ear protection. ... -
Page 7: Specifications
4.0 Specifications Model number .................................. PBM‐1839BDV Stock number ……………………………………………………………………. .................... PBM‐1839BDV Motor and electricals: Motor type …………………………………………………. ...................... Brushless DC motor Motor power .................................... 0 .75 kW Main power supply .............................. 1 ~230V, PE, 50Hz Protection class ....................................... I Listed load amps .................................... 3 .5 A Capacities: Drilling capacity steel St37 ................................ 20mm Tapping capacity steel St37 ................................. M10 Milling capacity of face mill ................................ 50mm Milling capacity of end mill ................................ 16mm ... - Page 8 Table T‐slot size: 20 35 Figure 4‐1: Table T‐slot size Anchor bolt hole pattern: Figure 4‐2: Anchor bolt hole pattern WARNING: To avoid tipping, the machine must be bolted down with four anchor bolts (not provided). ...
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Page 9: Machine Description
5.0 Machine Description Figure 5‐1: Machine description A ............ Draw bar cover B .......... Z‐axis hand wheel C .......... F ine feeding wheel D ......... Fine feed engagement knob E .......... Down feed handle F .......... X‐axis hand wheel G ............ Y‐ axis slide lock H ............ X‐ axis slide lock I .......... Y‐ axis hand wheel J ............. Drill chuck guard K .......... S pindle control panel ... -
Page 10: Setup And Assembly
6.0 Setup and Assembly 7.0 Electrical Connections WARNING: WARNING: Read and understand the entire contents of this manual All electrical connections must be done by a qualified before attempting assembly or operation. Failure to comply electrician in compliance with all local codes and ordinances. may cause serious injury. Failure to comply may result in serious injury. The PBM‐1839BDV Milling Drilling Centre is rated at 1~230V, 6.1 Unpacking and clean up 50Hz power supply. The machine comes with a plug designed for use on a circuit with a grounded outlet. Remove all contents from shipping crate and compare parts to the contents list in this manual. If shipping damage or any part Mains connection and any extension cords and plugs used shortages are identified, contact your distributor. Do not must comply with the information on the machine license discard crate or packing material until drill press is assembled plate. and running satisfactorily. The mains connection must have a 16A surge‐proof fuse. Clean all rust protected surfaces with kerosene or a light 2 ... -
Page 11: Adjustments
An undersized cord will cause a drop in line voltage resulting in 9.0 Operating Controls loss of power and overheating. Refer to Figure 9‐1: Only use extension cords marked H07RN‐F, with wires 1,5mm2 or more. N .......... Spindle speed display The total length of cord may not exceed 18 Meter O .......... E mergency stop switch Extension cords and plugs must be free from defects. P ............. Start button Q ..............Stop button R .......... Forward‐rotating button 8.0 Setup and Adjustments S ........... Reverse‐rotating button T ............ S peed‐up button 8.1 MT3 Arbor replacement U ........... Speed reduction button Remove the draw bar cover (X, Figure 8‐1). V ........... T apping function button Figure 8‐1: MT3 Arbor replacement Stop spindle rotation with the supplied spanner. Loosen the draw bar with a hex socket wrench (Y). ... -
Page 12: Machining Operation
10.2 Recommended spindle speeds 10.0 Machining Operation CAUTION: CAUTION: Generally speaking, the smaller the tool diameter, the greater the RPM required. Soft materials require higher speeds; hard metals Never place your fingers in a position where they could slower speeds. contact any rotating tool, chuck or cutting chips. Metal is usually machined at slower speeds and cutting oil is Remove cutting chips with the aid of an appropriate chip hook applied. when the machine is at a standstill only. These are recommended speeds for a 10mm high speed steel Never stop the rotating chuck or tool with your hands. (HSS) tool (e.g. drill bit). Always close the chuck guard before you start the machine. Plastic .............. 2000 /min Secure work piece to the table with clamps or a vice to prevent Aluminium ............. 2000 /min rotating with the drill bit. Brass .............. 1000 /min When using a vice, always fasten it to the table. Cast iron .............. 1000 /min Check the save clamping of the work piece, chuck and tools Mild steel .............. 800 /min before starting the machine. High carbon steel ............ 600 /min Never do any works “freehand” (hand‐holding the work piece rather than supporting it on the table). Stainless steel ............ 300 /min Support long work pieces with helping roller stands. For carbide tools (HM), 5 times higher speeds can be chosen. Always adjust the depth stop to prevent drilling into the table ... -
Page 13: User-Maintenance
11.0 User‐Maintenance 11.2 Lead screw nut adjustments The X/Y lead screws are fitted with adjustable (slotted) lead WARNING: screw nuts. Before any intervention on the machine, disconnect it from Tighten the screws (32, Figure 11‐2) to remove the play. electrical supply, pull the mains plug. Failure to comply may cause serious injury. An important security factor is the cleaning of the machine, of 11.3 Lubrication Table and slides, of the floor and the surrounding places. Loose objects could come into contact with the moving tool or The spindle bearings are pre‐lubricated and sealed, and workpiece, creating hazards. require no further lubrication. Check that bolts are tight and electrical cords are in good Weekly apply oil: condition. If an electrical cord is worn, cut, or damaged in any DIN 51502 CG ISO VG 68 way, have it replaced immediately. (e.g. BP Maccurat 68, Castrol Magna BD 68, Mobil Vectra 2) ... -
Page 14: Troubleshooting
12.0 Troubleshooting Symptom Possible Cause Correction * Machine unplugged from wall. Check all plug connections. Fuse blown, or circuit breaker tripped. Replace fuse, or reset circuit breaker. Motor will not start. Cord damaged. Replace cord. Chuck guard not closed. Close chuck guard. Extension cord too light or too long. Replace with adequate size and length cord. Spindle does not come up to speed. Low current. Contact a qualified electrician. Base on uneven surface. Locate machine on even floor. Machine not bolted to the floor Bolt machine to the floor Unbalanced cutting tool Reduce speed Workpiece deflection Improve workpiece clamping Machine vibrates excessively. Tool deflection Reduce tool length Slide backlash Adjust slides Slides running dry Lubricate with oil Dull tool tip Re‐sharpen or change tool Chip load too high Reduce depth of cut or feed Spindle quill dry Lubricate with oil Noisy operation ... -
Page 15: Replacement Parts
14.0 Replacement Parts PBM‐1839BDV Assembly Breakdown ‐1 ... - Page 16 PBM‐1839BDV Parts List for Breakdown ‐1 (1/2) Index Part No. No. Description Size Qty. 1 ... PBM1839BDV‐1‐01 .... S PINDLE BOX ............ ........ 1 2 ... GB81885‐4‐6 ...... P HILLIPS HD SCREW .......... M 4 x 6 mm .... 2 3 ... JMDX2S‐1‐03 ...... S PINDLE BELOW OIL SEAL RING I ...... ........ 1 4 ... JMDX2S‐1‐04 ...... B 16 TAPER SHANK ........... ........ 1 5 ... TRB‐32907 ...... T APERED ROLLER BEARING ........ 3 2907 ...... 1 6 ... GB617286‐5 ...... ...
- Page 17 PBM‐1839BDV Parts List for Breakdown ‐1 (2/2) Index Part No. No. Description Size Qty. 50 .. BB‐6007ZZ ...... B ALL BEARING ............ 6 007ZZ ...... 1 51 .. GB8931‐62 ...... C IRCLIP FOR HOLE ........... 6 2 ......... 1 52 .. GB8941‐35 ...... C IRCLIP FOR SHAFT .......... 3 5 ......... 1 53 .. GB7085‐5‐16 ...... S OCKET HD SCREW .......... M 5 x 16 mm .... 4 54 .. JMDX2S‐1‐54 ...... ...
- Page 18 PBM‐1839BDV Assembly Breakdown ‐2 ...
- Page 19 PBM‐1839BDV Parts List for Breakdown ‐2 Index Part No. No. Description Size Qty. 1 ... JMDX2S‐2‐01 ...... C OLUMN .............. ........ 1 2 ... JMDX2S‐2‐02 ...... M ETRIC RISE AND DOWN LEADSCREW .... ........ 1 3 ... JMDX2S‐2‐03 ...... M ETRIC RISE AND DOWN LOCKING NUT .... ........ 1 4 ... JMDX2S‐2‐04 ...... M ETRIC RISE AND DOWN LEADSCREW NUT ... ........ 1 5 ... JMDX2S‐2‐05 ...... C OLUMN NUT SUPPORT ......... ........ 1 6 ... JMDX2S‐2‐06 ...... L EADSCREW SUPPORT .......... ........ 1 7 ... GB11886‐6‐16 ...
- Page 20 PBM‐1839BDV Assembly Breakdown ‐3 ...
- Page 21 PBM‐1839BDV Parts List for Breakdown ‐3 Index Part No. No. Description Size Qty. 1 ... JMDX2S‐3‐01 ...... C OVER .............. ........ 1 2 ... JMDX2S‐3‐02 ...... B RACKET .............. ........ 1 3 ... JMDX2S‐3‐03 ...... S LEEVE .............. ........ 1 4 ... JMDX2S‐3‐04 ...... W ORK TABLE ............ ........ 1 5 ... JMDX2S‐3‐05 ...... M ETRIC LONGITUDINAL LEADSCREW NUT ..... ........ 1 6 ... JMDX2S‐3‐06 ...... ...
- Page 22 PBM‐1839BDV Assembly Breakdown ‐4 ...
- Page 23 PBM‐1839BDV Parts List for Breakdown ‐4 Index Part No. No. Description Size Qty. 1 ... JMDX2S‐4‐01 ...... S PLASH GUARD I ............. ........ 1 2 ... JMDX2S‐4‐02 ...... S PLASH GUARD II ............ ........ 1 3 ... JMDX2S‐4‐03 ...... F ILLER STRIP ............ ........ 1 4 ... GB81885‐4‐6 ...... P HILLIPS HD SCREW .......... M 4 x 6 mm .... 6 5 ... JMDX2S‐4‐05 ...... D UST GUARD ............ ........ 1 6 ... JMDX2S‐4‐06 ...... ...
- Page 24 PBM‐1839BDV Assembly Breakdown ‐5 ...
- Page 25 PBM‐1839BDV Parts List for Breakdown ‐5 Index Part No. No. Description Size Qty. 1 ... JMDX2S‐5‐01 ...... E MERGENCY STOP........... ........ 1 2 ... GB84585‐29‐65 ...... B UTTON HD TAP SCREW ......... S T2.9 x 6.5 mm ..... 8 3 ... JMDX2S‐5‐03 ...... T OUCH PANEL ............ ........ 1 4 ... JMDX2S‐5‐04 ...... L ABEL ............... ........ 1 5 ... GB84685‐29‐95 ...
- Page 26 PBM‐1839BDV ACCESSORIES Parts List Index Part No. No. Description Size Qty. 1 ... JMDX2S‐ACCS‐01 .... T NUT .............. ........ 2 2 ... JMDX2S‐ACCS‐02 .... D OUBLE END WRENCH (SET) ........ 8 ‐10, 14‐17, 17‐19 .. 1 3 ... JMDX2S‐ACCS‐03 .... A LLEN WRENCH (SET).......... 3 , 4, 5, 6, 8 .... 1 4 ... JMDX2S‐ACCS‐04 .... L HEX WRENCH ............ ........ 1 5 ... JMDX2S‐ACCS‐05 .... ...
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Page 27: Wiring Diagrams
15.0 Wiring Diagrams PBM‐1839BDV ……………….1~230V, PE, 50Hz ... - Page 28 PBM‐1839BDM Electrical Parts List ITEM DESCRIPTION TYPE SPECIFICATION Z750‐1 Main PC board W80‐750A Brushless DC motor 750W FU Fuse 8A A‐1 Touch panel Z Filter SQ Micro switch SB1 Emergency switch SB2 Button for tapping XC ...
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