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CEA MATRIX 4000 AC/DC Operator's Manual

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Operator's manual
READ CAREFULLY
CEA COSTRUZIONI ELETTROMECCANICHE ANNETTONI S.p.A.
C.so E. Filiberto, 27 - 23900 Lecco - Italy
Tel. ++39.0341.22322 - Fax ++39.0341.422646
Cas. Post. (P.O.BOX) 205
E-mail: cea@ceaweld.com - web: www.ceaweld.com

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Summary of Contents for CEA MATRIX 4000 AC/DC

  • Page 1 Operator’s manual READ CAREFULLY CEA COSTRUZIONI ELETTROMECCANICHE ANNETTONI S.p.A. C.so E. Filiberto, 27 - 23900 Lecco - Italy Tel. ++39.0341.22322 - Fax ++39.0341.422646 Cas. Post. (P.O.BOX) 205 E-mail: cea@ceaweld.com - web: www.ceaweld.com...

  • Page 2: Table Of Contents

    Adjustment of digital interface board (Holdfunction). • coldTACK function in TIG HF DC. Innovative spot welding Wiring diagram (MATRIX 4000 AC/DC - AC/DC R) device to achieve precise and safe joining with a minimal thermal input. “Multi-coldTACK” function grants cold spot-...

  • Page 3: Usage Limits (Iec 60974-1)

    0,041 Ω - MATRIX 4000 AC/DC - AC/DC R / 0,033 Ω - MATRIX 5000 AC/DC - AC/DC R at the interface point between the user’s sup- ply and the public system. It is the responsibility of the installer or user of the equipment to ensure, by consultation with the distribution network...

  • Page 4: Installation

    • The fourth, which is YELLOW-GREEN, is used to form the “GROUND” connection. FIG. A Table 2 MATRIX 4000 AC/DC MATRIX 5000 AC/DC MATRIX 4000 AC/DC R MATRIX 5000 AC/DC R Model Input power @ I 15,3 20,5 17,9...

  • Page 5: Instructions For Use

    Instructions for use COMMAND AND CONTROL UNITS (Fig. A) Pos. 1 Welder cable. Pos. 2 Power connector for cooling system. Pos. 3 Weld gas inlet coupling. Pos. 4 Supply switch. In the “O” position the welder is off. Pos. 5 Fast coupling straight polarity.
  • Page 6 TIG WELDING WITH “Lift” TYPE STRIKING 4a) Open the gas cylinder and flow regulator. 5a) Put the electrode at the point at which welding is to begin, put the TIG torch at an angle so that the edge of the gas nozzle is not on top of the piece to be welded, keeping con- tact between the point of the electrode and the piece to be welded (Fig.

  • Page 7: Electrode Welding (Mma)

    WARNING: When using the machine for TIG welding it is OB- loys. These data have no absolute value and are indicative data LIGATORY to use the kit for simultaneously use – CEA code only. For a precise choice follow the instructions provided by n°...

  • Page 8: The Pointing Out Of Any Difficulties And Their Elimination

    • When using the machine for TIG welding the operator can use the torch button to start the weld and the pedal to regu- late the welding current remotely.. AIR AND/OR WATER-COOLED TORCH UP/ DOWN The up/down torch replaces the current setting knob on the front of the welder.

  • Page 9: Meaning Of Graphic Symbols On Machine

    Meaning of graphic symbols on machine Connector for the remote control Power supply switch System for use in environments with increased Warning! risk of electroshock Product suitable for free circulation in the Euro- Fast coupling TIG torch gas tube pean Community Before using the equipment you should carefully Danger! High voltage read the instructions included in this manual...

  • Page 10: Wiring Diagram (Matrix 4000 Ac/Dc - Ac/Dc R)

    Wiring diagram (MATRIX 4000 AC/DC - AC/DC R) •1 •2 •3 •4 •5 •6 •7 •8 •9 •10 C1-7 CD 6 •11 •12 •13 •14 •15 •16 •17 •18 •19 •20 F-EMC FCTA •21 •22 •23 •24 •25 •26 •27 •28...

  • Page 12: Wiring Diagram (Matrix 5000 Ac/Dc - Ac/Dc R)

    Wiring diagram (MATRIX 5000 AC/DC - AC/DC R) •1 •2 •3 •4 •5 •6 •7 •8 •9 •10 C1-6 CD 6 •11 •12 •13 •14 •15 •16 •17 •18 •19 •20 F-EMC FCTA •21 •22 •23 •24 •25 •26 •27 •28 •29 •30...
  • Page 14 Lista ricambi LEGGERE ATTENTAMENTE Spare parts list READ CAREFULLY CEA COSTRUZIONI ELETTROMECCANICHE ANNETTONI S.p.A. C.so E. Filiberto, 27 - 23900 Lecco - Italy Tel. ++39.0341.22322 - Fax ++39.0341.422646 Cas. Post. (P.O.BOX) 205 e-mail: cea@ceaweld.com - web: www.ceaweld.com...
  • Page 15 IT Lista ricambi (MATRIX 4000 AC/DC - AC/DC R) EN Spare parts list (MATRIX 4000 AC/DC - AC/DC R) Pos. Cod. Descrizione Description 352435 Coperchio pannello posteriore Rear panel cover 438888 Manopola senza indice Knob without index 447866A Tastiera a membrana...
  • Page 16 Pos. Cod. Descrizione Description 352430 Coperchio pannello frontale Front panel cover 438700 Manopola interruttore di linea Supply switch knob 352425 Pannello posteriore Rear panel 485040 Tubo gas Gas tube 419049 Presa pannello 9 poli 9 Pin panel plug 235999 Cavo linea Mains cable 427876 Pressacavo con ghiera...
  • Page 17 Pos. Cod. Descrizione Description 377059 Scheda spinterometro Spark gap PCB 463235 Supporto scheda spinterometro Spark gap PCB support 481458 Trasformatore ausiliario Auxiliary transformer 427667 Filtro EMC EMC Filter 423242 Diodo primario di snubber Snubber primary diode 478787 Termostato su dissipatore primario Thermostat on primary heatsink 486380 Motore ventilatore...
  • Page 18 Pos. Cod. Descrizione Description 435760 Interruttore di linea Mains switch 427404 Toroide per cavo linea soppressione disturbi EMC EMC disturbance suppression toroid for power line 449562 Piastra superiore Upper plate 418914 Scaricatore di protezione Surgeblock 413682 Cablaggio ausiliario Auxiliary wiring 423236 Diodo secondario di snubber Snubber secondary diode...
  • Page 19 Pos. Cod. Descrizione Description 377186 Scheda interfaccia digitale Digital interface PCB 454150 Encoder Encoder 376927 Scheda relè Relay PCB 376777 Scheda driver Driver PCB 376948 Scheda controllo inverter Inverter control PCB 376930 Filtro torcia ed accessori Torch filter and accessories 377187 Scheda segnale amplificato shunt Amplified shunt signal PCB...
  • Page 20 IT Lista ricambi (MATRIX 5000 AC/DC - AC/DC R) EN Spare parts list (MATRIX 5000 AC/DC - AC/DC R) Pos. Cod. Descrizione Description 352435 Coperchio pannello posteriore Rear panel cover 438888 Manopola senza indice Knob without index 447866B Tastiera a membrana Membrane Keyboard 352420 Pannello frontale...
  • Page 21 Pos. Cod. Descrizione Description 352430 Coperchio pannello frontale Front panel cover 438700 Manopola interruttore di linea Mains switch knob 352425 Pannello posteriore Rear panel 485040 Tubo gas Gas tube 419049 Presa pannello 9 poli 9 Pin panel plug 235944 Cavo linea Mains cable 427876 Pressacavo con ghiera...
  • Page 22 Pos. Cod. Descrizione Description 377059 Scheda spinterometro Spark gap PCB 449576 Piastra superiore Upper plate 427666 Filtro EMC EMC Filter 418781 Condensatore 4700pF - 1500V 4700pF - 1500V Capacitor 466135 Piastra supporto ventilatori Fan support plate 486380 Motore ventilatore Fan motor 425937 Elettrovalvola gas Gas solenoide valve...
  • Page 23 Pos. Cod. Descrizione Description 435760 Interruttore di linea Mains switch 481458 Trasformatore ausiliario Auxiliary transformer 457123 Resistore di snubber secondario Snubber secondary resistor 413543 Cablaggio ausiliario Auxiliary wiring 478845 Termostato circuito secondario Secondary circuit thermostat 487417 Trasformatore principale Main transformer 457071 Resistore 120ohm 50W 120ohm 50W Resistor...
  • Page 24 Pos. Cod. Descrizione Description 377186A Scheda interfaccia digitale Digital interface PCB 454150 Encoder Encoder 376927 Scheda relè Relay PCB 376777 Scheda driver Driver PCB 377084 Scheda controllo inverter Inverter control PCB 376930 Filtro torcia ed accessori Torch filter and accessories 376773 Scheda stabilizzatrice arco di saldatura Welding arc stabilizer PCB...
  • Page 25 4) Il numero di matricola EXAMPLE ESEMPIO N. 2 pieces code n. 352420 - for MATRIX 4000 AC/DC - 400 V N° 2 pezzi, codice n. 352420 - per l’impianto MATRIX 4000 AC/ - 50/60 Hz - Serial number ............
  • Page 26 Operator’s manual READ CAREFULLY CEA COSTRUZIONI ELETTROMECCANICHE ANNETTONI S.p.A. C.so E. Filiberto, 27 - 23900 Lecco - Italy Tel. ++39.0341.22322 - Fax ++39.0341.422646 Cas. Post. (P.O.BOX) 205 E-mail: cea@ceaweld.com - web: www.ceaweld.com...
  • Page 27 ENGLISH Introduction Editing the maximum and minimum limits for welding parameters Control panel Creating and memorising automatic welding points Displaying the software version installed PROGRAMMED and/or MANUAL welding Electrode welding (MMA) Calling up saved programs TIG “AC” welding Viewing the parameters set TIG “DC”...
  • Page 28 2 STROKES ■ ENCODER knob This is used to regulate and change the welding parameters, ac- TIG welding takes place as follows: cording to which LED is switched on and the value shown on the DISPLAY, which is necessary for the machine to work correctly. WELDING CURRENT (I SLOPE UP SLOPE DOWN...
  • Page 29 FREQUENCY of the AC welding current 1A - STANDARD CONFIGURATION The high frequency makes it possible to weld minor thicknesses Electrode welding (MMA) with excellent results, while the low frequency is ideal for welding average thicknesses, or where edge preparation is poor. When using the electrode welding process, this allows you to select WARNING: LED switched on and flashing.

  • Page 30: Displaying The Software Version Installed

    Electrode welding (MMA) SPECIAL CONFIGURATION (only for expert welders) 1) Start the welding machine by turning the power supply switch TIG welding to position I. 2) WELDING PROCESS SELECTION For this configuration, in addition to the parameters already de- Push the WELDING PROCESS SELECTION key (T7) to se- fined for the STANDARD configuration, you can also set the fol- lect the ELECTRODE welding processes for welding with lowing parameters:...

  • Page 31: Tig "Ac" Welding

    SPEED TIG TIG “AC” welding Mixed wave: excellent penetration with high welding speed and low electrode consumption. Ideal for average / thick thick- 1) Start the welding machine by turning the power supply switch nesses and vertical welds. Increases penetration, thermal con- to position I.
  • Page 32 Display Display 120% I (A) I (A) t (s) t (s) Press the BALANCING and FREQUENCY (T4) key once, wait a few seconds, and hold the same key down for at least 2 sec- Display onds. Then use the ENCODER Knob (E) to adjust the value shown on the DISPLAY (D).

  • Page 33: Tig "Dc" Welding

    To regulate the FREQUENCY push the BALANCING and 3) ELECTRODE DIAMETER SELECTION FREQUENCY key (T4) (FREQUENCY LED flashing) and Select the diameter of the electrode to achieve the best control use the ENCODER Knob (E) to regulate the value indicated of ignition in a synergic manner.

  • Page 34: Tig "Ac And Lift Dc" Welding With The Spot Welding Function On

    5) Rotate the ENCODER knob (E) to set the SPOT WELDING TIG “AC and LIFT DC” welding with time required (0,01÷10,0 sec). the SPOT WELDING function on 1) Start the welding machine by turning the power supply switch to position I. WAVE 2) Press the WELDING PROCESS SELECTION Key (T7) and select one of the welding machine’s 2 TIG processes:...

  • Page 35: Tig "Ac And Dc" Welding - Welding Parameters

    SLOPE UP duration (0,0 ÷ 5,0 sec) TIG “AC and DC” welding PRINCIPAL welding CURRENT I - Welding parameters 4000 AC/DC 5000 AC/DC • The MATRIX AC/DC can be configured in the following 2 ways: TIG DC 5 ÷ 400 A 5 ÷...
  • Page 36 PEAK CURRENT I 2C) ULTRA FAST PULSE TIG pulse welding with manual setting of param- SLOW 4000 AC/DC 5000 AC/DC eters. FAST ULTRA TIG DC 5 ÷ 400 A 5 ÷ 500 A WARNING: This can only be programmed when FAST PULSE PULSE...

  • Page 37: Welding Parameters With Pulse Mode And Cycle Welding Mode Active (Cycle Led On)

    2D) SYN PULSE LEVEL PEAK CURRENT I TIG pulse welding with synergic setting of parameters. 4000 AC/DC 5000 AC/DC WARNING: This can only be programmed when the TIG DC with TIG DC 5 ÷ 400 A 5 ÷ 500 A HF ignition or TIG DC with “Lift”...

  • Page 38: Special Configuration (Spe)

    LEVEL PEAK CURRENT I 3D - SYN PULSE + CYCLE (TIG DC) Press the PULSE key (T5) until the 4000 AC/DC 5000 AC/DC requited pulsation is active (SYN LED SLOW FAST on). 5 ÷ 400 A 5 ÷ 500 A ULTRA FAST Press the WELDING MODE SELEC-...

  • Page 39: Editing The Maximum And Minimum Limits For Welding Parameters

    4) Turn the ENCODER Key (E) until the DISPLAY (D) shows To exit the setting phase, hold the WELDING PARAMETERS SE- the following message: SPE (welder configured in SPECIAL LECTION key (T10) down for about 1 second. mode). WARNING: These WELDING PARAMETERS are only to be acti- vated by qualified personnel, or those trained by technicians.

  • Page 40: Creating And Memorising Automatic Welding Points

    Creating and memorising PROGRAMMED and/ automatic welding points or MANUAL welding Once you have defined the parameters the operator requires to do PROGRAMMED WELDING their work properly, you can save them in the memory and create When the WELDING PROGRAM has been saved, the operator a WELDING PROGRAM by proceeding as follows.

  • Page 41: Viewing The Parameters Set

    ing program you are trying to call up has not been saved and, as Error and protection conditions a result, cannot be called up! 3) Press and release the “PRG” PROGRAM key (T2) to call up the program number selected. 4) You can now carry out PROGRAMMED welding.
  • Page 42 CEA COSTRUZIONI ELETTROMECCANICHE ANNETTONI S.p.A. C.so E. Filiberto, 27 - 23900 LECCO - ITALY Cas. Post. (P.O. BOX) 205 Tel. +39 0341 22322 - Fax +39 0341 422646 cea@ceaweld.com www.ceaweld.com ISO 9001: 2008...

This manual is also suitable for:

Matrix 5000 ac/dc rMatrix 5000 ac/dcMatrix 4000 ac/dc r

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