Summary of Contents for Nord Drivesystems B 1050 Series
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B 1050 – en Industrial gear units Operating and Assembly Instructions...
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Industrial gear units – Operating and Assembly Instructions Pos : 2 /Anl eitung en/Getriebe/0. Prol og/Sic her hei ts- und Anwendungs hinweis e für Getri ebe [B1050...B2050] @ 27\mod_1550741709815_388.doc x @ 2489430 @ @ 1 General safety and operating instructions 1.
Documentation Pos : 3 /Anl eitung en/Getriebe/0. Prol og/Dokumentati on - Versi onslis te [B 1050] @ 27\mod_1550672159365_388.doc x @ 2489190 @ @ 1 Documentation B 1050 Designation: 6052902 Material No.: Series: Gear units and geared motors Type series: SK 5207 – SK 15507 and SK 5217 – SK 11217 Industrial gear units Gear unit types: Version list...
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Getriebebau-Nord-Straße 1 • 22941 Bargteheide, Germany • http://www.nord.com/ Fon +49 (0) 45 32 / 289-0 • Fax +49 (0) 45 32 / 289-2253 Member of the NORD DRIVESYSTEMS Group === Ende der Liste für T extmar ke Copyright === B 1050 en-1819...
Industrial gear units – Operating and Assembly Instructions Pos : 8 /Allgemei n/Steuer module/Inhalts verzeic hnis @ 0\mod_1317978518480_388.doc x @ 4078 @ @ 1 Table of Contents === Ende der Liste für T extmar ke Inhalts verz eichnis === Notes ................................10 General information..........................
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Table of Contents Temperature monitoring (Option: PT100) ..................60 Backstop / freewheeling coupling (Option: R, WX) ................61 4.10 Checking the gear unit ........................65 4.11 Checklist ............................66 4.11.1 Obligatory ........................... 66 4.11.2 Optional ..........................67 Service and maintenance ......................... 68 Service and Maintenance Intervals ....................
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Industrial gear units – Operating and Assembly Instructions Pos : 10 /Allgemein/Steuermodul e/Abbildungs verz eichnis @ 0\mod_1317978515699_388.doc x @ 3917 @ @ 1 List of illustrations === Ende der Liste für T extmar ke Abbildungs verzeic hnis === Figure 1: MAXXDRIVE ®...
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List of tables Pos : 12 /Allgemein/Steuermodul e/T abellenverzeic hnis @ 0\mod_1317978519199_388.doc x @ 4124 @ @ 1 List of tables === Ende der Liste für T extmar ke Tabellenverz eic hnis === Table 1: Version list B 1050 ............................. 3 Table 2: Type designations and gear unit types ....................
Industrial gear units – Operating and Assembly Instructions 1 Notes Pos : 16 /Anl eitungen/Getriebe/1. Hinweis e/Allgemeine Hi nweise @ 27\mod_1550742220897_388.doc x @ 2489466 @ 2 @ 1 1.1 General information Read the Operating Manual carefully prior to performing any work on or putting the gear unit into operation.
1 Notes Pos : 20 /Anl eitungen/Getriebe/1. Hinweis e/Bes timmungsgemäß e Ver wendung [B1050] @ 17\mod_1492069354889_388.doc x @ 2340259 @ 2 @ 1 1.4 Intended use These gear units generate a rotational movement and are intended for use in commercial systems. The gear unit must only be used according to the information in the technical documentation from Getriebebau NORD.
Industrial gear units – Operating and Assembly Instructions Pos : 22 /Anl eitungen/Getriebe/1. Hinweis e/Sic herheits hinweis e [B1050] @ 3\mod_1368692826860_388.doc x @ 65841 @ 2 @ 1 1.5 Safety information Observe all safety information, including that provided in the individual sections of this Operating Manual.
1 Notes CAUTION Injury to persons Danger of cuts from exterior edges of attachment adapters, flanges and covers. Contact freezing with metallic components in case of low temperatures. • In addition to personal protective equipment, wear suitable protective gloves and suitable goggles during assembly, commissioning, inspection and maintenance, in order to prevent injuries.
Industrial gear units – Operating and Assembly Instructions 2 Description of gear units Pos : 26 /Anl eitungen/Getriebe/2. Getriebebesc hrei bung/T ypenbezeic hnungen und Getriebearten_01 [B1050, B2050] @ 29\mod_1551802372814_388.doc x @ 2498172 @ 2 @ 1 2.1 Type designations and gear unit types Gear unit types / Type designations Helical bevel gear units Helical gear units...
Industrial gear units – Operating and Assembly Instructions Pos : 30 /Anl eitungen/Getriebe/2. Getriebebesc hrei bung/T ypenbezeic hnungen und Getriebearten_03 [B1050, B2050] @ 30\mod_1552914035630_388.doc x @ 2510809 @ @ 1 Certain versions / options can only be used for particular gear unit sizes or configurations. Figure 1: MAXXDRIVE ®...
3 Assembly instructions, storage, preparation, installation 3 Assembly instructions, storage, preparation, installation Please note all safety information 1.5 "Safety information"and warning information in the relevant sections. Pos : 33 /Anl eitungen/Getriebe/3. Montage, Lager ung, Vorberei tung, Aufstellung/Trans port des Getriebes - Allgemein [B1050_B2050] @ 17\mod_1492760671058_388.doc x @ 2341179 @ 2 @ 1 3.1 Transporting the gear unit WARNING Hazard due to heavy loads...
Industrial gear units – Operating and Assembly Instructions Pos : 35 /Anl eitungen/Getriebe/3. Montage, Lager ung, Vorberei tung, Aufstellung/Trans port des Getriebes - Standar dgetri ebe [B1050_B2050] @ 28\mod_1551451615952_388.doc x @ 2494466 @ 3 @ 1 3.1.1 Standard gear units Gear units may only be transported with lifting ropes and chains or lifting straps at an angle of 90°...
3 Assembly instructions, storage, preparation, installation Pos : 37 /Anl eitungen/Getriebe/3. Montage, Lager ung, Vorberei tung, Aufstellung/Trans port des Getriebes - Motor adapter [B1050_B2050] @ 29\mod_1552033260962_388.doc x @ 2499916 @ 3 @ 1 3.1.2 with motor adapter Gear units with motor adapters may only be transported with lifting ropes and chains or lifting straps at an angle of 90°...
Industrial gear units – Operating and Assembly Instructions Pos : 39 /Anl eitungen/Getriebe/3. Montage, Lager ung, Vorberei tung, Aufstellung/Trans port des Getriebes - Keilriemenantrieb [B1050] @ 27\mod_1551104882121_388.doc x @ 2490614 @ 3 @ 1 3.1.3 with V-belt drives Gear units with V-belt drives may only be transported with lifting ropes and chains or lifting straps at an angle of 90°...
3 Assembly instructions, storage, preparation, installation Pos : 41 /Anl eitungen/Getriebe/3. Montage, Lager ung, Vorberei tung, Aufstellung/Trans port des Getriebes - R ühr wer ksausführung [B1050_B2050] @ 28\mod_1551451246838_388.doc x @ 2494429 @ 3 @ 1 3.1.4 with V-belt drive Agitator version gear units may only be transported with lifting ropes and chains or lifting straps at an angle of 90°...
Industrial gear units – Operating and Assembly Instructions Pos : 43 /Anl eitungen/Getriebe/3. Montage, Lager ung, Vorberei tung, Aufstellung/Trans port des Getriebes - Motorsc hwi nge [B1050_B2050] @ 28\mod_1551450971876_388.doc x @ 2494392 @ 3 @ 1 3.1.5 on motor swing base or base frame Gear units on a motor swing base or base frame may only be transported with lifting ropes and chains or lifting straps at an angle of 90°...
3 Assembly instructions, storage, preparation, installation Pos : 45 /Anl eitungen/Getriebe/3. Montage, Lager ung, Vorberei tung, Aufstellung/Lager ung @ 27\mod_1551177486988_388.doc x @ 2491276 @ 2 @ 1 3.2 Storage For short-term storage before commissioning, please observe the following: • Store gear units in the fitting position (7.2 "Installation orientation") and secure them against falling, •...
Industrial gear units – Operating and Assembly Instructions Measures during storage or standstill periods • If the relative humidity is < 50 % the gear unit can be stored for up to 3 years. Measures before commissioning • If the storage or standstill period exceeds 2 years or the temperature during short-term storage has greatly deviated from the standard range, the lubricant in the gear unit must be replaced before commissioning.
3 Assembly instructions, storage, preparation, installation Pos : 49 /Anl eitungen/Getriebe/3. Montage, Lager ung, Vorberei tung, Aufstellung/Pr üfung der T ypensc hilddaten [B1050] @ 30\mod_1552470183142_388.doc x @ 2506640 @ 2 @ 1 3.5 Checking the type plate data NOTICE! Gear unit damage The type plate must be checked and the gear unit may only be commissioned if: •...
Industrial gear units – Operating and Assembly Instructions Explanation of the type plate Abbrevi Unit Designation See Section ation Matrix – Barcode Type SK - NORD gear unit type Operating mode Year of manufacture Serial number Rated torque of gear unit output shaft Drive power Weight according to ordered version Overall gear unit ratio...
3 Assembly instructions, storage, preparation, installation Pos : 52 /Anl eitungen/Getriebe/3. Montage, Lager ung, Vorberei tung, Aufstellung/Vorbereitungen z um Aufstellen_01 [B1050, B2050] @ 28\mod_1551437422532_388.doc x @ 2493987 @ 2 @ 1 3.7 Preparing for installation Pos : 53 /Anl eitungen/Getriebe/3. Montage, Lager ung, Vorberei tung, Aufstellung/Vorbereitungen z um Aufstellen_03 [B1050, B2050] @ 30\mod_1552918430393_388.doc x @ 2510866 @ @ 1 CAUTION Injury to persons Transport damage may cause malfunctions of the gear unit, which may cause material damage or personal...
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Industrial gear units – Operating and Assembly Instructions NOTICE! Gear unit damage For gear units with an integrated backstop, switching the drive motor to the blocked direction of rotation, i.e. incorrect direction of rotation, may result in damage to the gear unit. •...
3 Assembly instructions, storage, preparation, installation Pos : 55 /Anl eitungen/Getriebe/3. Montage, Lager ung, Vorberei tung, Aufstellung/Aufs tell en des Getriebes _01 [B1050, B2050] @ 30\mod_1552984754668_388.doc x @ 2511994 @ 2 @ 1 3.8 Installing the gear unit Pos : 56 /Anl eitungen/Getriebe/3. Montage, Lager ung, Vorberei tung, Aufstellung/Aufs tell en des Getriebes _03 [B1050, B2050] @ 30\mod_1552984834855_388.doc x @ 2512068 @ @ 1 WARNING Hazard due to heavy loads Danger of injury and damage to the gear unit may be caused by incorrect attachment.
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Industrial gear units – Operating and Assembly Instructions NOTICE! Gear unit damage Forces which are caused by incorrect installation may cause premature damage to the gear unit. • The gear unit and the base must be precisely aligned with the drive shaft of the machine in order to prevent additional forces from being imposed on the gear unit due to distortion.
Industrial gear units – Operating and Assembly Instructions Maximum permitted Transnorm motor weights Transnorm Centre of gravity X max1) [mm] 1500 1500 Weight [kg] see Figure 8 for maximum permitted X dimension Table 2: Transnorm motor weights NORD must be consulted if the values stated in the table are exceeded. Centre of gravity of motor Figure 8: Centre of gravity of motor...
3 Assembly instructions, storage, preparation, installation Pos : 61 /Anl eitungen/Getriebe/3. Montage, Lager ung, Vorberei tung, Aufstellung/Motor _04 [B1050, B2050] @ 30\mod_1552920815170_388.doc x @ 2510991 @ 5 @ 1 Installation of motors with standard couplings (Rotex®) NOTICE! Gear unit damage The separate manufacturer’s documentation must be observed for installation 1.
Industrial gear units – Operating and Assembly Instructions Pos : 63 /Anl eitungen/Getriebe/3. Montage, Lager ung, Vorberei tung, Aufstellung/Getriebe mit H ohlwelle [B1050_B2050] @ 17\mod_1493293205748_388.doc x @ 2344559 @ 2 @ 1 3.10 Gear unit with hollow shaft (Option: A, EA) NOTICE Gear unit damage The bearings, gear wheels, shafts and housing may be damaged by incorrect assembly.
3 Assembly instructions, storage, preparation, installation Pos : 65 /Anl eitungen/Getriebe/3. Montage, Lager ung, Vorberei tung, Aufstellung/Befestigungsel ement [B1050_B2050] @ 27\mod_1551179055505_388.doc x @ 2491313 @ 3 @ 1 3.10.1 Hollow shaft with fastening element (Option: B) Information Fastening element The gear unit can be fitted to solid shafts with and without a shoulder using the fastening element. The screw of the fastening element must be tightened with the appropriate torque (7.4 "Torque values").
3 Assembly instructions, storage, preparation, installation Standard fitting procedure for 2-part shrink discs: 1. Remove the cover if present 2. Loosen the tensioning bolts of the shrink disc but do not remove them. Tighten them gently by hand until there is no play between the flanges and the inner ring. 3.
Industrial gear units – Operating and Assembly Instructions 8. After tightening the tensioning bolts the face of the inner ring on the screw side must be flush with the face of the outer ring. The shrink disc must be checked visually for distortion (Figure 13). Figure 13: Fitted shrink disc 9.
3 Assembly instructions, storage, preparation, installation Pos : 69 /Anl eitungen/Getriebe/3. Montage, Lager ung, Vorberei tung, Aufstellung/Getriebe in Flansc haus führung [B1050_B2050] @ 27\mod_1551189466226_388.doc x @ 2491462 @ 2 @ 1 3.11 Flange version gear units (Option: F, FK, VL2/3/4/5, KL2/3/4) NOTICE! Gear unit damage Additional forces due to distortion of the gear unit may cause damage.
Industrial gear units – Operating and Assembly Instructions Pos : 72 /Anl eitungen/Getriebe/3. Montage, Lager ung, Vorberei tung, Aufstellung/Motorstuhl [B1050] @ 28\mod_1551191584952_388.doc x @ 2491556 @ 2 @ 1 3.13 Motor mount (Option: MT) WARNING Risk of injury Risk of injury due to rapidly rotating components while the cover is removed: •...
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3 Assembly instructions, storage, preparation, installation Pos : 75 /Anl eitungen/Getriebe/3. Montage, Lager ung, Vorberei tung, Aufstellung/Riemenantrieb_02 [B1050] @ 30\mod_1552922690796_388.doc x @ 2511034 @ @ 1 A check/adjustment of the belt tension (tension check) of the belt drive must be carried out in order to ensure correct functioning.
3 Assembly instructions, storage, preparation, installation Explanation Intake connection Pump Heat exchanger Cooling system pressure connection Temperature monitor (PT100) Cooling water connection Figure 18: Hydraulic plan of industrial gear units with CS1-X and CS2-X cooling systems Pos : 84 /Allgemein/Allgemeing ültige M odul e/---------Seitenumbruc h kompakt --------- @ 13\mod_1476369695906_0.doc x @ 2265495 @ @ 1 B 1050 en-1819...
Industrial gear units – Operating and Assembly Instructions Information Assembly Use the end thread of the shafts for pulling. Assembly is facilitated by coating the hub with lubricant or heating it up to approx. 100 °C beforehand. Figure 21: Example of a simple pulling device Pos : 97 /Anl eitungen/Getriebe/3.
Industrial gear units – Operating and Assembly Instructions Switching pin protection Mechanical switch Figure 22: Switching pin with separate mechanical switch The triggering temperature of the switching pin is usually 120 °C. This ensures that the system is shut down before the temperature for the melting safety device is reached. The alignment of the mechanical switch must be checked with the aid of the manufacturer's documentation prior to commissioning.
4 Commissioning Locked Unlocked Explanation 1 Vent screw 2 Transport securing device Figure 23: Activation of the pressure vent Pos : 116 /Anleitungen/Getri ebe/4. Inbetriebnahme/Taconite-Dichtungen [B1050] @ 3\mod_1369301986517_388.doc x @ 71507 @ 2 @ 1 4.2 Taconite seal If Taconite seals are installed, check whether there is a gap between the bearing cover plates and that this is filled with grease.
4 Commissioning Pos : 130 /Anleitungen/Getri ebe/4. Inbetriebnahme/Exter ne Kühlanlage_(Inbetri ebnahme) [B1050] @ 28\mod_1551260642397_388.doc x @ 2492008 @ 2 @ 1 4.6 External cooling system (Option: CS1-X, CS2-X) NOTICE! Gear unit damage The gear unit may be damaged by overheating. •...
Industrial gear units – Operating and Assembly Instructions Pos : 132 /Anleitungen/Getri ebe/4. Inbetriebnahme/Öl heiz ung_(Inbetriebnahme) [B1050] @ 28\mod_1551261769457_388.doc x @ 2492045 @ 2 @ 1 4.7 Oil heater (Option: OH) NOTICE! Gear unit damage Failure to observe the following points may cause damage to the gear unit: •...
Industrial gear units – Operating and Assembly Instructions Nominal gear ratio i Lift-off speed Gear units Stages [rpm] SK 5207 SK 5307 SK 5407 1088 1759 SK 5507 2740 SK 6207 SK 6307 31.5 SK 6407 1088 1759 SK 6507 2740 SK 7207 SK 7307...
4 Commissioning Nominal gear ratio i Lift-off speed Gear units Stages [rpm] from SK 11207 22.4 SK 11307 31.5 12.6 SK 11407 31.5 1136 1136 SK 11507 1420 SK 12207 SK 12307 22.4 12.5 SK 12407 31.5 SK 12507 1136 SK 13207 SK 13307 22.4...
Industrial gear units – Operating and Assembly Instructions Nominal gear ratio i Lift-off speed Gear units Stages from [rpm] SK 5217 / SK 6217 SK 5217 / SK 6217 SK 5217 / SK 6217 1308 SK 7217 / SK 8217 SK 7217 / SK 8217 SK 7217 / SK 8217 1136...
4 Commissioning Pos : 142 /Anleitungen/Getri ebe/4. Inbetriebnahme/Kontroll e des Getriebes_01 [B1050, B2050] @ 32\mod_1553607030971_388.doc x @ 2520698 @ 2 @ 1 4.10 Checking the gear unit Pos : 143 /Anleitungen/Getri ebe/4. Inbetriebnahme/Kontroll e des Getriebes_02 [B1050] @ 32\mod_1553607547228_388.doc x @ 2520812 @ @ 1 NOTICE! Gear unit damage The gear unit may be damaged by overheating.
Industrial gear units – Operating and Assembly Instructions Pos : 148 /Anleitungen/Getri ebe/4. Inbetriebnahme/Chec kliste [B1050] @ 3\mod_1369303601985_388.doc x @ 71603 @ 233 @ 1 4.11 Checklist 4.11.1 Obligatory Checklist Date Information Subject of test checked: see Section Is any transportation damage or damage apparent? Does the labelling on the type plate conform to the specifications? Does the required configuration conform with the actual installation?
4 Commissioning 4.11.2 Optional Checklist Date Information Subject of test checked: see Section Option R, WX, FAN: Is the direction of rotation specified and checked? Option D and ED: 3.18 Is the torque support correctly fitted? Option AS, FAN: 3.21 Are contact guards fitted to rotating components? Option FAN, CS2: Is an adequate supply of air ensured?
Industrial gear units – Operating and Assembly Instructions 5 Service and maintenance Pos : 151 /Anleitungen/Getri ebe/5. Inspekti on und War tung/Ins pektions- und Wartungsinter valle [B1050] @ 27\mod_1551099994186_388.doc x @ 2490540 @ 2 @ 1 5.1 Service and Maintenance Intervals Service and Maintenance Information Service and maintenance work...
5 Service and maintenance Service and Maintenance Information Service and maintenance work Intervals see Section • Visual inspection of shaft sealing ring 5.2.5 • Check the oil level and oil condition 5.2.6 • Clean or replace the vent 5.2.7 • Option D, ED: Visual inspection of the rubber buffers 5.2.8 Every 2500 operating...
Industrial gear units – Operating and Assembly Instructions Pos : 153 /Anleitungen/Getri ebe/5. Inspekti on und War tung/Ins pektions- und Wartungs arbeiten - Allgemein_01 [B1050, B2050] @ 28\mod_1551270127690_388.doc x @ 2492192 @ 2 @ 1 5.2 Service and maintenance work Pos : 154 /Anleitungen/Getri ebe/5.
5 Service and maintenance Pos : 157 /Anleitungen/Getri ebe/5. Inspekti on und War tung/Sic htkontroll e [B1050_B2050] @ 17\mod_1493116655168_388.doc x @ 2342970 @ 3 @ 1 5.2.1 Visual inspection The gear unit must be checked for leaks. Attention should be paid to escaping gear oil and traces of oil on the exterior or underneath the gear unit.
Industrial gear units – Operating and Assembly Instructions Pos : 162 /Anleitungen/Getri ebe/5. Inspekti on und War tung/Well endic htringe [B1050_B2050] @ 28\mod_1551270413444_388.doc x @ 2492229 @ 3 @ 1 5.2.5 Shaft sealing rings Shaft sealing rings are rubbing seals and have sealing lips made from an elastomer material. These sealing lips are lubricated with a special grease at the factory.
5 Service and maintenance Pos : 164 /Anleitungen/Getri ebe/5. Inspekti on und War tung/Öls tand_01 [B1050, B2050] @ 28\mod_1551272004198_388.doc x @ 2492302 @ 3 @ 1 5.2.6 Oil level The installation position must comply with the version on the type plate. Pos : 165 /Anleitungen/Getri ebe/5.
Industrial gear units – Operating and Assembly Instructions Pos : 169 /Anleitungen/Getri ebe/5. Inspekti on und War tung/Öls tand_05- Ölschauglas... [B1050, B2050] @ 31\mod_1553008539481_388.doc x @ 2514186 @ 4 @ 1 5.2.6.2 Oil inspection glass/oil level glass (Option: OSG), Oil level indicator (Option: OST) The oil level can be seen directly in the window.
5 Service and maintenance Pos : 173 /Anleitungen/Getri ebe/5. Inspekti on und War tung/Be- und Entlüftung_01 [B1050, B2050] @ 28\mod_1551272421924_388.doc x @ 2492343 @ 3 @ 1 5.2.7 Venting Pos : 174 /Anleitungen/Getri ebe/5. Inspekti on und War tung/Be- und Entlüftung_02-Belüftungsfilter [B1050, B2050] @ 31\mod_1553011464915_388.doc x @ 2514362 @ 4 @ 1 5.2.7.1 Vent filter (Option: FV) The standard ventilation filter uses a wire mesh as the filter material.
Industrial gear units – Operating and Assembly Instructions Pos : 179 /Anleitungen/Getri ebe/5. Inspekti on und War tung/Be- und Entlüftung_06-Troc kenmittelfilter [B1050] @ 31\mod_1553011540242_388.doc x @ 2514562 @ 4 @ 1 5.2.7.3 Drying agent filter (Option: DB) NOTICE! Gear unit damage The separate filter manufacturer’s documentation must be observed.
5 Service and maintenance Pos : 186 /Anleitungen/Getri ebe/5. Inspekti on und War tung/Ölfilter_01 [B1050, B2050] @ 29\mod_1551780537593_388.doc x @ 2496915 @ 3 @ 1 5.2.10 Oil filter (Option: CS1-X, CS2-X, LC/LCX) Pos : 187 /Anleitungen/Getri ebe/5. Inspekti on und War tung/Ölfilter_02 [B1050] @ 31\mod_1553070756927_388.doc x @ 2514845 @ @ 1 NOTICE! Gear unit damage The separate filter manufacturer’s documentation must be observed.
Industrial gear units – Operating and Assembly Instructions Pos : 191 /Anleitungen/Getri ebe/5. Inspekti on und War tung/Taconite Dic htung _(Wartung) [B1050] @ 17\mod_1493123585562_388.doc x @ 2343385 @ 3 @ 1 5.2.12 Taconite seal Input and/or output shafts may be equipped with Taconite seals, depending on the version. The associated grease nipple is located either directly on the bearing cover or re-lubrication must be carried out via a lubrication line.
5 Service and maintenance Pos : 193 /Anleitungen/Getri ebe/5. Inspekti on und War tung/Öl wec hsel [B1050_B2050] @ 29\mod_1551860227180_388.doc x @ 2498250 @ 3 @ 1 5.2.13 Changing the oil The position of the oil drain screw (optionally the drain tap), vents and devices for checking the oil level can be obtained from the specific dimension sheet for the order.
Industrial gear units – Operating and Assembly Instructions Pos : 195 /Anleitungen/Getri ebe/5. Inspekti on und War tung/Interne Kühlanlag e_01_( Wartung) [B1050, B2050] @ 31\mod_1553071448188_388.doc x @ 2514919 @ 3 @ 1 5.2.14 Internal cooling system (Option: CC) Pos : 196 /Anleitungen/Getri ebe/5. Inspekti on und War tung/Interne Kühlanlag e_02_( Wartung) [B1050] @ 31\mod_1553072799321_388.doc x @ 2514993 @ @ 1 NOTICE! Gear unit damage Failure to comply with this will result in damage to the gear unit.
5 Service and maintenance Pos : 200 /Anleitungen/Getri ebe/5. Inspekti on und War tung/Keilriemen [B1050] @ 27\mod_1551100455333_388.doc x @ 2490577 @ 3 @ 1 5.2.16 V-belts (belt drives) V-belt pulleys should be visually inspected at regular intervals. In case of severe signs of wear, a V- groove and profile gauge should be used as an aid to determine the degree of wear.
Industrial gear units – Operating and Assembly Instructions 6 Disposal Observe the current local regulations. In particular, lubricants must be collected and disposed of correctly. Gear unit components Material Gear wheels, shafts, rolling bearings, parallel keys,locking rings, … Steel Gear unit housing, housing components, … Grey cast iron Light alloy gear unit housing, light alloy gear unit housing components, …...
Industrial gear units – Operating and Assembly Instructions Gear units SK 5207 – SK 10507 M6 oil screw holes Figure 32: Numbering of oil screw holes on SK 5207 – SK 10507 Pos : 214 /Allgemein/Allgemeingültig e Module/---------Seitenumbr uc h kompakt --------- @ 13\mod_1476369695906_0.doc x @ 2265495 @ @ 1 B 1050 en-1819...
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7 Appendix Pos : 215 /Anleitungen/Getri ebe/7. Anhang/Standardpositionen Öl abl ass, Entl üftung und Öls tand_05- Grafi ken SK 11207-15507 [B1050, B2050] @ 31\mod_1553078614370_388.doc x @ 2515779 @ @ 1 Gear units SK 11207 – SK 15507 M1 oil screw holes B 1050 en-1819...
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Industrial gear units – Operating and Assembly Instructions Gear units SK 11207 – SK 15507 M2 oil screw holes B 1050 en-1819...
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7 Appendix Gear units SK 11207 – SK 15507 M3 oil screw holes B 1050 en-1819...
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Industrial gear units – Operating and Assembly Instructions Gear units SK 11207 – SK 15507 M4 oil screw holes B 1050 en-1819...
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7 Appendix Gear units SK 11207 – SK 15507 M5 oil screw holes B 1050 en-1819...
Industrial gear units – Operating and Assembly Instructions Gear units SK 11207 – SK 15507 M6 oil screw holes Figure 33: Numbering of oil screw holes on SK 11207 – SK 15507 Pos : 216 /Allgemein/Allgemeingültig e Module/---------Seitenumbr uc h kompakt --------- @ 13\mod_1476369695906_0.doc x @ 2265495 @ @ 1 B 1050 en-1819...
7 Appendix 7.3.2 Types of lubricant oil Pos : 222 /Anleitungen/Getri ebe/7. Anhang/Sc hmier ölarten_03 [B1050, B2050] @ 32\mod_1553091393892_388.doc x @ 2517071 @ @ 1 NOTICE! Gear unit damage Failure to comply with this will result in damage to the gear unit. •...
7 Appendix Pos : 224 /Anleitungen/Getri ebe/7. Anhang/Sc hmier ölmengen_01 [B1050, B2050] @ 28\mod_1551431619645_388.doc x @ 2493797 @ 3 @ 1 7.3.3 Lubricant quantities Pos : 225 /Anleitungen/Getri ebe/7. Anhang/Sc hmier ölmengen_02 [B1050] @ 32\mod_1553674626740_388.doc x @ 2521700 @ @ 1 NOTICE! Gear unit damage Failure to comply with this will result in damage to the gear unit.
Industrial gear units – Operating and Assembly Instructions 7.3.3.2 Helical bevel gear units The filling quantities stated in the following tables are for guidance only. The precise quantities vary depending on the exact gear ratio. For correction value see WN 3-020-12. Lubricant circulation (Option LC) Lubricant circulation...
Industrial gear units – Operating and Assembly Instructions Pos : 234 /Anleitungen/Getri ebe/7. Anhang/Betriebss tör ungen_01 [B1050, B2050] @ 31\mod_1553081366771_388.doc x @ 2515892 @ 2 @ 1 7.6 Troubleshooting Pos : 235 /Anleitungen/Getri ebe/7. Anhang/Betriebss tör ungen_02 [B1050] @ 32\mod_1553081404077_388.doc x @ 2515966 @ @ 1 NOTICE! Gear unit damage Failure to comply with this will result in damage to the gear unit.
Industrial gear units – Operating and Assembly Instructions Pos : 240 /Anleitungen/Getri ebe/7. Anhang/Lec kage und Dichtheit [B1050_2050] @ 17\mod_1493206678893_388.doc x @ 2344174 @ 2 @ 1 7.7 Leakage and leak-tightness Gear units are filled with oil or grease to lubricate the moving parts. Seals prevent the escape of lubricants.
7 Appendix Definition of leakage according to DIN 3761 and its appropriate use Location of leak Term Explanation Shaft sealing In IEC Housing joint Venting ring adapter Repair Repair Repair Repair Recognisable stream, Measurable recommend recommend recommend recommende leakage dripping Temporary malfunction of Repair if Temporary...
Industrial gear units – Operating and Assembly Instructions Pos : 242 /Anleitungen/Getri ebe/0. Prol og/Reparatur hinweise [B1050_B2050] @ 17\mod_1493207605792_388.doc x @ 2344210 @ 233 @ 1 7.8 Repair information Please keep the type plate data at hand when making enquiries to our Service department. 7.8.1 Repairs In case of repair, the gear unit or geared motor must be delivered to the following address Getriebebau NORD GmbH &...
7 Appendix Pos : 244 /Anleitungen/Getri ebe/0. Prol og/Abkürzungen [B1050_B2050] @ 17\mod_1493207949772_388.doc x @ 2344248 @ 2 @ 1 7.9 Abbreviations Gas explosion protected gear units Zone 1 Axial force Gas explosion protected gear units Zone 2 Motors with standard efficiency Dust explosion protected gear units Zone 21 Motors with high efficiency Dust explosion protected gear units Zone 22...
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Industrial gear units – Operating and Assembly Instructions Pos : 246 /Allgemein/Steuer module/Stichwortverzeic hnis @ 0\mod_1317978518730_388.doc x @ 4101 @ @ 1 Key word index === Ende der Liste für T extmar ke Stichwortverzeic hnis === Abbreviations ..........109 Heat exchanger ..........71 Address............
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Key word index Options ............15 Storage ............23 Output coupling ..........53 Taconite ..........55, 78 Painting ............53 Temperature monitoring........ 60 Piping ............. 76 Test run ............65 Pulling device ..........49 Tightening torques ........103 Tolerances ..........103 Torque support ........
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