RYTEC System 3 Installation & Owner's Manual
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RYTEC System 3 Installation & Owner's Manual

RYTEC System 3 Installation & Owner's Manual

Drive & control
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System 3
Drive & Control
Installation & Owner's
Manual
[Revision: September 16, 2002, 0-015-1000, ©Rytec Corporation, 2002]

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Summary of Contents for RYTEC System 3

  • Page 1 System 3 Drive & Control Installation & Owner’s Manual [Revision: September 16, 2002, 0-015-1000, ©Rytec Corporation, 2002]...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS PAGE INTRODUCTION..........1 HOW TO USE MANUAL .
  • Page 4 Close (Input 9 — N.O. Contact) ........7 Stop (Input 10 —...
  • Page 5 FAULT CODES ........... . 26 General Operation Fault Codes .
  • Page 6 Intentionally Blank...

  • Page 7: Introduction

    INTRODUCTION IMPORTANT: IMPORTANT is used to relay information CRITICAL to the ® NOTE: This manual is intended for the System 3 successful completion of the Drive & Control only. Installation and oper- procedure. ation information specific to your door is detailed in the installation and owner’s...

  • Page 8: System Overview

    SYSTEM OVERVIEW—CONTROL PANEL SYSTEM OVERVIEW CONTROL PANEL The Rytec System 3 Drive and Control is a solid-state, The AC drive system controls the drive motor through microprocessor-based control system designed exclu- soft accelerations and soft decelerations. The operating parameters are accessed through the up ( ▲ ), down sively to operate your Rytec high-performance door.

  • Page 9: Controller

    SYSTEM OVERVIEW—CONTROL PANEL Controller Located inside the control panel is the electronic con- troller. The controller includes a two-line display, a ser- vice switch, terminal blocks, and other miscellaneous electrical components. (See Figure 2.) LED U330 Run LED Service Switch Reversing Edge LEDs Emergency...

  • Page 10: Installation

    Figure 5 1. Install the System 3 control panel and the fused dis- connect as shown in Figure 1. The mounting brackets and associated hardware are located in the control panel. (See Figure 2.) You must provide the hardware necessary to attach these brackets to the wall.
  • Page 11 INSTALLATION—CONTROL PANEL INSTALLATION WIRING NOTE: All wiring from the fused discon- The schematics shown through- nect to the control panel, from the control out this manual are for informa- panel to the optional junction box and the tion purposes only. Due to door, and from the conduit between the varying requirements of each control panel and the floor (if a floor loop is...

  • Page 12: System Inputs

    INSTALLATION—SYSTEM INPUTS SYSTEM INPUTS Encoder Connect the encoder to the control panel as shown on the schematic that was shipped with the door. External Emergency Stop Switches (N.C. Contacts) The disconnect must be in the OFF posi- E-STOP 1 tion and properly locked and tagged before Connect emergency stop switch E-Stop 1 to the control performing the following procedure.

  • Page 13: Photo Eye - Front (Input 2 - N.c. Contact)

    INSTALLATION—SYSTEM INPUTS Photo Eye – Front (Input 2 — N.C. Contact) door will remain open as long as the input is enabled. Once the input is disabled, the auto-close delay timer Connect the front set of photo eyes to the control panel (ACL1) will start.

  • Page 14: Programmable (Inputs 11 And 12 - N.o. Or N.c. Contact)

    Reversing Edge The System 3 Drive and Control is configured for two modes of operation: run mode and parameter mode. Anytime the door is closing and the reversing edge (bot-...

  • Page 15: Non-Automatic Mode

    SYSTEM STARTUP—SYSTEM CONTROLS NON-AUTOMATIC MODE SYSTEM CONTROLS If a momentary contact activator such as a push-button, All door commands and control system menus are pull cord, radio control, etc., is used to operate the door: accessed through a keypad located on the front of the control panel.

  • Page 16: Initial Start-Up

    SYSTEM STARTUP—INITIAL START-UP INITIAL START-UP ACCESSING PARAMETERS NOTE: To access operator level, service level 1, or service level 2 parameters, the control board service switch must be in the ON position. (See Figure 9.) System start-up is only to occur once the door and control panel have been properly installed, wired, and all preliminary door adjustments made.

  • Page 17: Navigating Parameters

    SYSTEM STARTUP—ACCESSING PARAMETERS ously-saved setting.) A check mark next to the dis- Three-Digit Operator Level (O) played value indicates the currently-saved value. An Parameter Parameter Service Level 1 (s) asterisk next to the displayed value indicates a Name or Group Number Service Level 2 (S) value that is not saved.

  • Page 18: Setting Door Limits (Open, Intermediate, And Close)

    SYSTEM STARTUP—ACCESSING PARAMETERS 3. Enter the password by first pressing the up ( ▲ ) or CLOSE LIMIT ADJUSTMENT down ( ▼ ) key until the numerical password required 1. Press the enter ( ● ) key to access close limit setting for the desired service level is displayed.

  • Page 19: Open Limit Adjustment

    SYSTEM STARTUP—ACCESSING PARAMETERS OPEN LIMIT ADJUSTMENT Setting Automatic Delay Timers 1. Press the enter ( ● ) key to access close limit setting 1. Access the operator service level. (See “Navigating parameter P.231. The cursor will jump to the param- Parameters”...

  • Page 20: Defrost System

    If your door is configured with an optional defrost sys- 9 2 0 E – r r tem, the System 3 Drive and Control is designed to operate and monitor that system. See “PARAMETERS” on page 15 for additional informa- tion on setting the defrost system controls.

  • Page 21: Parameters

    SYSTEM STARTUP—PARAMETERS PARAMETERS The parameters, are grouped into three levels; “Opera- tor Level Parameters” below, “Service Level 1 Parame- ters” on page 16, and “Service Level 2 Parameters” on page 18. Operator Level Parameters Table 1 below lists the parameters available through the Operator Service Level.

  • Page 22: Service Level 1 Parameters

    SYSTEM STARTUP—PARAMETERS Service Level 1 Parameters Table 2 below lists the parameters available through Service Level 1. Included in this table is a description of each parameter, and its available range and factory default setting. Table 2 Parameter Range Service Level 1 Parameters (Password = 5) Factory Setting P.000...
  • Page 23 SYSTEM STARTUP—PARAMETERS Parameter Range Service Level 1 Parameters (Password = 5) Factory Setting P.231 ±60 increments Open limit adjustment. (For minor adjustments to the open position of the door. This adjustment resets to 0 if the limits are reset.) P.244 0 –...

  • Page 24: Service Level 2 Parameters

    SYSTEM STARTUP—PARAMETERS Service Level 2 Parameters Table 3 below lists the parameters available through Service Level 2. Included in this table is a description of each parameter, and its available range and factory default setting. Table 3 Parameter Range Service Level 2 Parameters Factory Setting P.000...
  • Page 25 SYSTEM STARTUP—PARAMETERS Parameter Range Service Level 2 Parameters Factory Setting P.145 0 – 30% Torque boost – door-close cycle P.210 0 – 5 Limit setup 0: off 1: open, close, and partial setup (partial set using P.244) 2: open 3: open and close 4: partial (P.244 ignored) 5: all (partial set using P.244) P.221...
  • Page 26 SYSTEM STARTUP—PARAMETERS Parameter Range Service Level 2 Parameters Factory Setting Up ( ▲ ) key traffic direction assignment P.636 0 – 3 0: none 1: front-to-back 2: back-to-front 3: front-to-back and back-to-front Enter ( ● ) key function P.640 0 – 2 0: off 1: stop –...
  • Page 27 SYSTEM STARTUP—PARAMETERS Parameter Range Service Level 2 Parameters Factory Setting P.667 0 – 1 Loop detector channel 1 disabled by: 0: loop detector channel 2 1: loop detector channel 2 and another activator P.668 0 – 120 seconds Time loop detector channel 1 is disabled by loop detector channel 2 or another activator P.670 0 –...
  • Page 28 SYSTEM STARTUP—PARAMETERS Parameter Range Service Level 2 Parameters Factory Setting P.681 0 – 5 Transmitter operating sequence – radio channel 1 0: Pushing the button opens door, stops door, and opens door to open limit (requires additional activator to close the door) 1: Push the button opens door, stops door, opens door to open limit, closes door 2: Push the button opens door to open limit (partial or full-...
  • Page 29 SYSTEM STARTUP—PARAMETERS Parameter Range Service Level 2 Parameters Factory Setting P.694 0 – 2 Auto-close delay timer – radio channel 2 0: none 1: ACL1 2: ACL2 P.695 0 – 1 Delay to open/close timer – radio channel 2 0: off 1: on P.696 0 –...
  • Page 30 SYSTEM STARTUP—PARAMETERS Parameter Range Service Level 2 Parameters Factory Setting The Following Parameters only apply to the Traffic Light Function P.7x6 (This 0 – 3 Relay Kx used for traffic light control parameter (P.7x0 set to “Traffic Light Function”) determines 0: green traffic light front which relay 1: red traffic light front...
  • Page 31 SYSTEM STARTUP—PARAMETERS Parameter Range Service Level 2 Parameters Factory Setting P.7xF 0 – 28 Relay Kx is turned on while the following inputs are activated 0: off 1 – 12: input IN1 to IN12 13: internal emergency stop 14: external emergency stop 1 15: external emergency stop 2 16: open key (keypad) 17: enter key (keypad)

  • Page 32: Fault Codes

    SYSTEM STARTUP—FAULT CODES FAULT CODES General Operation Fault Codes Table 4 below lists possible fault codes associated with the general operation of the door. Included in this table is a description of each fault code and the suggested, corrective action. (Door is in the error jog only mode.) Table 4 Fault Code Description...

  • Page 33: Door Safety/Emergency System Fault Codes

    SYSTEM STARTUP—FAULT CODES Door Safety/Emergency System Fault Codes Table 5 below lists possible fault codes associated with the door safety/emergency system. Included in this table is a description of each fault code and the sug- gested, corrective action. (The door is in the emergency stop mode and will not operate.) Table 5 Fault Code...

  • Page 34: Drive System Fault Codes (400-Level Codes)

    SYSTEM STARTUP—FAULT CODES Fault Code Description Corrective Action (Reversing Edge) F.365 Does not apply. Consult factory. F.385 Does not apply. Consult factory. Drive System Fault Codes (400-Level Codes) Table 7 below lists possible fault codes associated with the drive system. Included in this table is a description of each fault code and the suggested, corrective action.

  • Page 35: Drive System Fault Codes (500-Level Codes)

    SYSTEM STARTUP—FAULT CODES Drive System Fault Codes (500-Level Codes) Table 8 below lists possible fault codes associated with the drive system. Included in this table is a description of each fault code and the suggested, corrective action. NOTE: All 500-level codes are warnings indica- tion the maximum, allowable value has been exceeded.

  • Page 36: Door Position Fault Codes

    SYSTEM STARTUP—FAULT CODES Fault Code Description Corrective Action (Drive System) F.530 Excessive heat sink temperature. 1. ambient air temperature above or below 1. adjust ambient air temperature as acceptable operating range required 2. door operating problems 2. check operation of door F.540 Excessive brake resistor temperature.

  • Page 37: Control System Fault Codes

    SYSTEM STARTUP—FAULT CODES Fault Code Description Corrective Action (Door Position) F.762 Limit switches incorrectly set. 1. limit settings not valid or properly set 1. limits P.210 reset 2. open or partial limit settings out of range 2. reset limits 3. control system not initialized 3.consult factory Control System Fault Codes Table 10 below lists possible fault codes associated with...
  • Page 38 SYSTEM STARTUP—FAULT CODES Fault Code Description Corrective Action (Control System) F.963 Incorrect ramp parameters 1. Control system not initialized with new 1. check parameters, cycle power, consult EPROM factory F.964 Program version 1. Control system not initialized with new 1. cycle power, consult factory EPROM F.970 Incorrect parameter.

  • Page 39: Specifications

    SPECIFICATIONS—MECHANICAL SPECIFICATIONS MECHANICAL Enclosure Standard steel box, painted, with window WxHxD (without mounting feet): • Standard version 14.95 in. x 23.62 in. x 8.27 in. • Freezer version 23.62 in. x 23.62 in. x 8.27 in. Installation Four mounting feet (max. 0.4 in. high) Weight Type-A and -B: 58 lb.

  • Page 40: Outputs

    SPECIFICATIONS—OUTPUTS OUTPUTS Supply Output +24 V Nominal value — +24 VDC ± 5% For external 24-VDC devices Maximum load: • 1A, without plug-in modules installed • 0.75 A, with plug-in modules installed Protected by self-resetting semiconductor fuse Short circuit-proof Supply Output +12 V Nominal value —...

  • Page 41: Optional Plug-In Modules

    SPECIFICATIONS—OPTIONAL PLUG-IN MODULES OPTIONAL PLUG-IN MODULES Expansion Board Included in freezer version, optional for standard versions Electronic board with plug-in terminal strips Master switch Relay outputs (total of five): • Common in groups of two and three relays • Programmable •...
  • Page 42 NOTES...

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