Summary of Contents for Dreizler marathon Series
- Page 1 MANUAL ® marathon burners hightech low emission gas burner Subject to technical modifications without notice!
- Page 2 The following symbols are used in this manual to highlight important safety instructions for the user. The signal words DANGER, WARNING, CAUTION and NOTE precede important safety in- formation. These are placed in each chapter, where these notices are relevant. Compliance with safety instructions is mandatory....
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Page 3: Table Of Contents
11.9.2 Gas pressure switch MAX ............35 dreizler A 3001 E | 18.12.2015... - Page 4 Connection terminals for servomotor SQM 5......... 63 dreizler A 3001 E | 18.12.2015...
- Page 5 Dismantling tool for Duobloc burner M/MC 10003:........88 dreizler A 3001 E | 18.12.2015...
- Page 6 Electrical connection of dreizler® burners ........
- Page 7 Maintenance ..............144 dreizler® burner control unit quattro pro for modulating marathon® burners ..145 46.1...
- Page 8 Blower capacity of dreizler® burners ........
- Page 9 57.1 Supplier documents ............183 dreizler A 3001 E | 18.12.2015...
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Page 10: Safety Instructions
With a noise level above 80 dB(A), an ear protection must be worn by the service and operation per- sonnel. ® Note for electrical connections of the burner, see A 2072 chapter 35 "Electrical connection of dreizler burners" Carefully read the instructions provided in the operations manual before installing and operating the burner. - Page 11 This manual must be freely available to all operations technicians at all times. The scope of delivery and accessory parts for the burner, as well as all important burner data is listed on the burner identity card. dreizler A 3001 E - 18.12.2015 | A 2000 - 1.13 | EN - 03.05.2013...
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Page 12: Ce Certification And Declaration Of Conformity
2 comply with the pressure equipment directive. We confirm that the gas ramp pressure parts dreizler A 3001 E - 18.12.2015 | A 2001 - 1.13 | EN - 17.06.2013... - Page 13 DIN EN ISO 9001:2000. dreizler A 3001 E - 18.12.2015 | A 2001 - 1.13 | EN - 17.06.2013...
- Page 14 CE certification and declaration of conformity dreizler A 3001 E - 18.12.2015 | A 2001 - 1.13 | EN - 17.06.2013...
- Page 15 CE certification and declaration of conformity dreizler A 3001 E - 18.12.2015 | A 2001 - 1.13 | EN - 17.06.2013...
- Page 16 CE certification and declaration of conformity dreizler A 3001 E - 18.12.2015 | A 2001 - 1.13 | EN - 17.06.2013...
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Page 17: Directive (Ec) No. 1907/2006 / Reach Regulation
Any required actions arising from the regulation are determined by the role of the relevant entity within the supply chain. In terms of REACH, Walter dreizler GmbH is a downstream user and therefore not responsible for pre/reg- istration of materials. ... -
Page 18: Burner Construction In Marathon® Gas Burners
The compressed air flow is fed axially to the burner body and the gas/air mixing manifold. Mixing manifold in gas burners Fig. 4-1 Mixing system dreizler A 3001 E - 18.12.2015 | A 2036 - 1.09 | EN - 23.06.2009... -
Page 19: The Marathon® Burner System
A relevant technical verification must be carried out during the project planning phase. A retrofit on-site is however possible at any time. dreizler A 3001 E - 18.12.2015 | A 2036 - 1.09 | EN - 23.06.2009... -
Page 20: Burner Construction In Gas And Dual Fuel Burners Model Monobloc
Burner plate Flame tube Swirl plate Electric motor Manual damper Motor flange Gas ramp Fan wheel Gasket boiler/burner Noise dam cap Gasket burner housing/burner head dreizler A 3001 E - 18.12.2015 | A 2065 - 1.15 | EN - 05.02.2015... -
Page 21: Burner Construction Marathon® M/Mc 5001 And 10001 Monobloc
Control cabinet Burner housing Electric motor Burner head Frequency converter Flame tube UV monitoring Gas nozzle Servomotor Stabilising disc Fan wheel gas ramp Gasket boiler/burner dreizler A 3001 E - 18.12.2015 | A 2065 - 1.15 | EN - 05.02.2015... -
Page 22: Burner Construction In Gas And Dual Fuel Burners Model Duobloc M/Mc 10003
Fig. 6-1 Image burner construction DUObloc Fan housing Burner housing Burner head Flame tube Stabilising disc Nozzle Control cabinet Air box Gas ramp 10 Combustion air 11 Gasket boiler/burner dreizler A 3001 E - 18.12.2015 | A 2066 - 1.15 | EN - 05.02.2015... -
Page 23: Operations Manual For Marathon® Gas Burner
Call customer service in the burner fails to restart. Have all required maintenance work carried out periodically and by a relevantly authorised technician. Periodic maintenance will guarantee error free and safe operation. dreizler A 3001 E - 18.12.2015 | A 2017 - 1.09 | EN - 01.05.2009... -
Page 24: Commissioning Procedures For Marathon® Gas Burner
Once inlet temperature has been reached, connect heat consumers in sequence. Check seals and locks for leaks with foaming agent and /reseal/tighten where required. dreizler A 3001 E - 18.12.2015 | A 2002 - 1.09 | EN - 01.07.2009... -
Page 25: Settings For Marathon® Burner With Pneumatic Linkage
Examples for settings and displays for correcting values V and N for gas valves: Kromschröder CG 15 - 30 Fig. 9-1 CG... Settings and display for V and N dreizler A 3001 E - 18.12.2015 | A 2003 - 1.10 | EN - 11.11.2010... -
Page 26: Presetting The Manual Damper For Maximum Load (Suction Side)
Set manual damper in accordance with expected final load. 100% max. load = 90° 50% max. load = 30° Intermediate values can be interpolated accordingly. dreizler A 3001 E - 18.12.2015 | A 2003 - 1.10 | EN - 11.11.2010... -
Page 27: Setting Burner Load
For the calculation of the reduction factor please see chapter 'Calculation basis'. NOTICE: More air = more gas = higher burner capacity Less air = less gas = less burner capacity dreizler A 3001 E - 18.12.2015 | A 2003 - 1.10 | EN - 11.11.2010... -
Page 28: Presetting Of The Motorised Air Damper (Pressure Side) For Min Load
Setting the control ratio of e.g. 1:5 (20% : 100%) Run actuator to MIN load, until 1/3 - 1/5 of MAX load is reached. dreizler A 3001 E - 18.12.2015 | A 2003 - 1.10 | EN - 11.11.2010... - Page 29 Air pressure at the burner head should not be set below 1mbar at MIN load. Adjust this point at switch- ing cam MIN of the servomotor. Fig. 9-7 Adjusting the servomotor MIN adjustment only via servomotor (>1mbar) dreizler A 3001 E - 18.12.2015 | A 2003 - 1.10 | EN - 11.11.2010...
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Page 30: Gas/Air Ratio Control With Pneumatic Linkage
PF. Its inclusion in the gas/air combination control is an important safety factor in terms of contamina- tion in the boiler and burner area, also compensating for changes in the chimney draught. dreizler A 3001 E - 18.12.2015 | A 2035 - 1.09 | EN - 23.06.2009... -
Page 31: Instructions For The Configuration Of The Gas/Air Ratio Control
NOTICE: A test log must be kept. This log will allow conclusions regarding effectiveness, hygienic waste air values and the gas/air mix- ture settings. dreizler A 3001 E - 18.12.2015 | A 2035 - 1.09 | EN - 23.06.2009... -
Page 32: Settings For Burner With Electronic Linkage
Sensor Fixing plate Motor cover Sensor protection ® Cable entry right at marathon 5001.4 - 10001.4 ® Cabel entry left at marathon 10001.5 - 10003.8 dreizler A 3001 E - 18.12.2015 | A 2041 - 3.14 | EN - 11.11.2014... -
Page 33: Procedure
Set the remaining operating points at the relevant controllers in the system accordance with the oper- ating instructions for ETAMATIC OEM. Proceed to store the data as 'Protected record'. dreizler A 3001 E - 18.12.2015 | A 2041 - 3.14 | EN - 11.11.2014... -
Page 34: Configuring The Combustion Manager Burnertronic Bt 3Xx
BT 3xx must have the same phase. Due to a voltage breakdown different phases can lead to serious consequences for the combustion manager and the installation. dreizler A 3001 E - 18.12.2015 | A 2041 - 3.14 | EN - 11.11.2014... -
Page 35: Configuring The Gas/Oil Pressure Switch
Set the oil pressure switch MIN to 70% of the preset pump supply pressure at small load. 11.9.5 Oil pressure switch MAX Set the oil pressure switch MAX to 130% of the highest return pressure at full load. dreizler A 3001 E - 18.12.2015 | A 2041 - 3.14 | EN - 11.11.2014... -
Page 36: Settings For Marathon® Burners With Mechanical Linkage
(i.e. to fully OPEN) with a swivel range of 90° - 10° = 80°. dreizler A 3001 E - 18.12.2015 | A 2070 - 1.12 | EN - 09.11.2012... -
Page 37: Basic Settings For Gas And Air Damper
MIN and MAX. dreizler A 3001 E - 18.12.2015 | A 2070 - 1.12 | EN - 09.11.2012... -
Page 38: First Start-Up Of The Burner On The Boiler
Preset combustion air flow by way of the suction side manual damper in the air box, and double lock after alignment. dreizler A 3001 E - 18.12.2015 | A 2070 - 1.12 | EN - 09.11.2012... -
Page 39: Burner Adjustments
Set a control ratio of 1:3 on the boiler, i.e. in position MIN, 1/3 of the output of position MAX. dreizler A 3001 E - 18.12.2015 | A 2070 - 1.12 | EN - 09.11.2012... -
Page 40: Fine Tuning The Gas And Air Volume
NOTICE: A CO content in the waste gas of 8 - 10.5% between MIN and MAX load is desirable. dreizler A 3001 E - 18.12.2015 | A 2070 - 1.12 | EN - 09.11.2012... - Page 41 10.5% to 8% during switch from MAX to MIN. This is expected at the control ratio 1:5, as mixed energy is decreased. Fig. 12-5 Gas damper with natural gas with natural gas: dreizler A 3001 E - 18.12.2015 | A 2070 - 1.12 | EN - 09.11.2012...
- Page 42 Reason: Gas damper closes slower than air damper (from MAX to MIN). Remedy: Shorten the leverage of the gas damper lever. Result: Gas faster, air constant. dreizler A 3001 E - 18.12.2015 | A 2070 - 1.12 | EN - 09.11.2012...
- Page 43 Remedy: Start gas damper lever further 'forward' on the adjustment rod (from MIN to MAX). 2 move clock- wise. Result: Gas enters faster, air remains constant. dreizler A 3001 E - 18.12.2015 | A 2070 - 1.12 | EN - 09.11.2012...
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Page 44: Effects On Gas To Air Ratio Based On Adjustments Of The Swiveling Ranges J 1 And J 2
MIN position onwards. This is caused by the sudden change of the air damper setting from an almost sealed MIN position, and by the dreizler A 3001 E - 18.12.2015 | A 2070 - 1.12 | EN - 09.11.2012... -
Page 45: Setting The Ignition Phase
Adjust cam 3 = 'ignite' accordingly. The servomotor moves into ignition position via the ignition switch, while the automatic gas control box is in the pre-ignition phase. dreizler A 3001 E - 18.12.2015 | A 2070 - 1.12 | EN - 09.11.2012... -
Page 46: Final Check
All fixing and terminal parts on air dampers, gas dampers, switching cams, adjustment levers, etc. must be checked for proper seating. The burner must be started up repeatedly. dreizler A 3001 E - 18.12.2015 | A 2070 - 1.12 | EN - 09.11.2012... -
Page 47: Decommissioning A Marathon® Gas Or Dual Fuel Burner
(oxygen) can be interrupted for short-term decommissioning by way of the control system. In that case, the O probe will not have to be heated up anew. dreizler A 3001 E - 18.12.2015 | A 2008 - 1.09 | EN - 09.03.2010... -
Page 48: The Air Damper
11 Servomotor SQN30..12 Protective sleeve 13 Fastening plate NOTICE: Alternatively, the air damper can also be mounted on the pressure side, integrated into the fan housing. dreizler A 3001 E - 18.12.2015 | A 2043 - 1.09 | EN - 01.07.2009... -
Page 49: Air Damper Configuration
SQN 71 SQN 70 M/MC 1501- M/MC 5001.1 integrated L 196 SQN 31 SQN 30 M/MC 5001- M/MC 10001.4 integrated integrated SQM 50 SQM 50 dreizler A 3001 E - 18.12.2015 | A 2043 - 1.09 | EN - 01.07.2009... -
Page 50: Configuration Of The Ring Air Damper
15.2 Correction of the air distribution in case of uneven flame Fig. 15-2 Setting the air damper in case of uneven flame Tighten the screws after setting. dreizler A 3001 E - 18.12.2015 | A 2056 - 1.09 | EN - 15.06.2009... -
Page 51: Servomotor Type Sqn 7
Actuator SQN 70... anti-clockwise rotational direction Actuator SQN 71... clockwise rotational direction The ease-of-movement of the air damper and the linkage must be checked. dreizler A 3001 E - 18.12.2015 | A 2025 - 2.14 | EN - 11.11.2014... -
Page 52: Description Of The Control Process In Burner Operation
During burner operation, the running angle of the servomotor is limited by cam I at full load and by cam II at partial load. Depending on the position of these cams, the servomotor is set at a running angle in between. dreizler A 3001 E - 18.12.2015 | A 2025 - 2.14 | EN - 11.11.2014... -
Page 53: Potentiometer For Sqn 7
Screw in a distance sleeve for a higher lid into the servomotor housing. Insert potentiometer into the shaft of the switching roller. Adjust and later fix the adjustable bearing bush with its slot screw. dreizler A 3001 E - 18.12.2015 | A 2025 - 2.14 | EN - 11.11.2014... - Page 54 Position 0° of servomotor = 0 ; position 90° of servomotor = 1000 Fig. 16-4 Potentiometer schematics Potentiometer CAUTION! Comply with max. current capacity 100. Fig. 16-5 Layout for refitting with potentiometer ASZ...on SQN 7... dreizler A 3001 E - 18.12.2015 | A 2025 - 2.14 | EN - 11.11.2014...
- Page 55 Servomotor Type SQN 7... Fig. 16-6 Layout for refitting with potentiometer ASZ...on SQN 7... dreizler A 3001 E - 18.12.2015 | A 2025 - 2.14 | EN - 11.11.2014...
- Page 56 Servomotor Type SQN 7... dreizler A 3001 E - 18.12.2015 | A 2025 - 2.14 | EN - 11.11.2014...
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Page 57: Servomotor Type Sqn 3
Actuator SQN 30... anti-clockwise rotational direction Actuator SQN 31... clockwise rotational direction The ease-of-movement of the air damper and the linkage must be checked. dreizler A 3001 E - 18.12.2015 | A 2026 - 2.14 | EN - 11.11.2014... -
Page 58: Description Of The Control Process In Burner Operation
The switching roller of the servomotor and with it the air damper can be moved electrically, or uncoupled from the gear box after depressing the locking bolt, and then moved or set manually. dreizler A 3001 E - 18.12.2015 | A 2026 - 2.14 | EN - 11.11.2014... -
Page 59: Potentiometer For Servomotor Sqn 3
Set the potentiometer in the following position: Position 0° of servomotor = 0 W; position 90° of servomotor = 1000 W Fig. 17-4 Potentiometer schematics Potentiometer dreizler A 3001 E - 18.12.2015 | A 2026 - 2.14 | EN - 11.11.2014... -
Page 60: Servomotor Type Sqm 5
The Axis can be disconnected from gear box and motor by way of manual actuation of a coupling with lock- ing pin (10) and (11). dreizler A 3001 E - 18.12.2015 | A 2027 - 2.14 | EN - 11.11.2014... -
Page 61: Preadjustment Of The Servomotor Sqm 5
Limit switch switches at MIN load approx. 30° between 4 and 24 to throughput. Tab. 18-1 Example: Setting the switching cams for SQM 54... anti-clockwise rotation dreizler A 3001 E - 18.12.2015 | A 2027 - 2.14 | EN - 11.11.2014... -
Page 62: Description Of The Control Process In Burner Operation
When rotational direction has been changed to clockwise, the cam disc settings will have to be changed accordingly. Clockwise rotational direction: red dials on the cam roller, double arrow on the cam discs. dreizler A 3001 E - 18.12.2015 | A 2027 - 2.14 | EN - 11.11.2014... -
Page 63: Connection Terminals For Servomotor Sqm 5
Also available as double potentiometer type ASZ 22... CAUTION! Comply with max. current capacity 100. Fig. 18-3 Potentiometer ASZ 12... Potentiometer plate Bush with slotted screw Marking arrow dreizler A 3001 E - 18.12.2015 | A 2027 - 2.14 | EN - 11.11.2014... -
Page 64: Retrofitting The Servomotor For Potentiometer Operation
Set the potentiometer in the following position: Position 0° of servomotor = 0 ; position 90° of servomotor = 1000 Fig. 18-4 Potentiometer schematics Potentiometer dreizler A 3001 E - 18.12.2015 | A 2027 - 2.14 | EN - 11.11.2014... -
Page 65: Ignition And Flame Monitoring Of Gas Burners Marathon® M
Configuration of dual ignition electrodes for marathon burner types M 1001 to M 5001.4 (ARZ) Fig. 19-2 Configuration of the dual ignition electrodes M 1001 to M 5001.4 Burner ring dreizler A 3001 E - 18.12.2015 | A 2009 - 1.15 | EN - 05.02.2015... -
Page 66: Ignition Gas Burner And Gas Part Of Dual Fuel Burner Up To 7,5 Mw
Fig. 19-3 Front view - burner head without pilot burner Fig. 19-4 Side view - burner head without pilot burner Gas nozzle Ignition electrodes Stabilising disc dreizler A 3001 E - 18.12.2015 | A 2009 - 1.15 | EN - 05.02.2015... -
Page 67: Ignition With Pilot Burner
Ignition gas pipe adjust 10 - 20mm downstream of the stabilisation disk. Setting pre-throttling at the ignition gas valve. The flame must remain on the stabilising disc and must not lift off. dreizler A 3001 E - 18.12.2015 | A 2009 - 1.15 | EN - 05.02.2015... -
Page 68: Flame Detection
Configuration of ionisation electrode for marathon burner types M 121 - 5001.4 Fig. 19-7 Configuration ionisation electrode M 121 - M 5001.4 Ceramic part Sensing electrode Burner plate Burner ring dreizler A 3001 E - 18.12.2015 | A 2009 - 1.15 | EN - 05.02.2015... - Page 69 Configuration of ionisation electrode for marathon burner types M 121 - 5001.1 ARZ Fig. 19-8 Configuration ionisation electrode M 121 - 5001.1 ARZ Ceramic part Sensing electrode Burner plate Burner ring dreizler A 3001 E - 18.12.2015 | A 2009 - 1.15 | EN - 05.02.2015...
- Page 70 The electrodes could break off. ® Ionisation electrodes are wearing parts (according to dreizler, working sheet 2006) and must be re- placed periodically (every 4000 - 8000h). dreizler A 3001 E - 18.12.2015 | A 2009 - 1.15 | EN - 05.02.2015...
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Page 71: Oil Hoses - Operation, Storage And Replacement Intervals
Oil hoses should be stored stress-free (without deformation). • Pressed hoses (finished oil hose) must not be stored longer than 2 years. The storage time is deducted from the lifetime. dreizler A 3001 E - 18.12.2015 | A 2074 - 1.12 | EN - 09.11.2012... -
Page 72: Ignition Gas Burner And Gas Part Of Dual Fuel Burner
Fig. 21-1 Front view - burner head without pilot burner Fig. 21-2 Side view - burner head without pilot burner Gas nozzle Ignition electrodes Stabilising disc dreizler A 3001 E - 18.12.2015 | A 2022 - 1.09 | EN - 01.05.2009... -
Page 73: Ignition With Pilot Burner
Ignition gas pipe adjust 10 - 20mm downstream of the stabilisation disk. Setting pre-throttling at the ignition gas valve. The flame must remain on the stabilising disc and must not lift off. dreizler A 3001 E - 18.12.2015 | A 2022 - 1.09 | EN - 01.05.2009... -
Page 74: Ignition Transformer
2000 are equipped with single-pole ignition. Fig. 22-1 Electrode gap in single-pole ignition Burner ring Flame tube Ignition electrode Burner plate dreizler A 3001 E - 18.12.2015 | A 2042 - 1.09 | EN - 23.10.2009... -
Page 75: Ignition Transformer Zm 20 / 10 (2-Pole)
M 5001.4, M 10001 - M 10003: Burner management system ORBIC with 2 x ZE 30 / 7.5 ignition transformer dreizler A 3001 E - 18.12.2015 | A 2042 - 1.09 | EN - 23.10.2009... -
Page 76: Dual Fuel Burner
ZÜN Null 230 V blau blau /7.3 Finder 22.23 Fig. 22-3 Example for ignition transformer configuration from model M 5001 / MC 1501 dreizler A 3001 E - 18.12.2015 | A 2042 - 1.09 | EN - 23.10.2009... -
Page 77: Nozzle Assembly In Marathon® Gas Burners
Outer burner ring ...x2x... Inner burner ring ...x... Burner plate ...x... Burner ring Burner plate NOTICE: For more information see A 2054 chapter24 "Nozzle bores in gas burners". dreizler A 3001 E - 18.12.2015 | A 2063 - 1.12 | EN - 09.11.2012... -
Page 78: Nozzle Assembly And Flame-Tube Assembly Gas-Standard
M... 1001/1501 2001/3001 5001 10001/10003 Tab. 23-1 Measurements burner type M... NOTICE: For more information see A 2054 chapter 24 "Nozzle bores in gas burners". dreizler A 3001 E - 18.12.2015 | A 2063 - 1.12 | EN - 09.11.2012... -
Page 79: Nozzle Assembly And Flame-Tube Assembly Gas
M... 1001/1501 2001/3001 5001 10001/10003 Tab. 23-2 Measurements burner type M... NOTICE: For more information see A 2054 chapter 24 "Nozzle bores in gas burners". dreizler A 3001 E - 18.12.2015 | A 2063 - 1.12 | EN - 09.11.2012... -
Page 80: Nozzle Bores In Gas Burners
), variations depending on the capacity, fuel quality and supply pressure are possible. Tab. 24-1 Nozzle bores in gas burners M 121 - M 5001.4 dreizler A 3001 E - 18.12.2015 | A 2054 - 1.15 | EN - 18.05.2015... - Page 81 M 10003.7 3700-37000 kW on request M 10003.8 4400-44000 kW on request Tab. 24-2 Nozzle bores in gas burners M 10001.1 - 10003.8 dreizler A 3001 E - 18.12.2015 | A 2054 - 1.15 | EN - 18.05.2015...
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Page 82: Flame Tube Mounting Dimensions
Model M...ARZ the centre of the Measuring at bottom Air pressure Combustion Combustion chamber pressure chamber pressure Burner head gasket reduction below set to 5.00h dreizler A 3001 E - 18.12.2015 | A 2010 - 2.15 | EN - 18.05.2015... - Page 83 Mmax provided in the tables Tab.1-1 and Tab.1-2. NOTICE: Flame tubes > 7,5 MW are factory fitted firmly and without adjustment. Mounting see 23 "Nozzle assembly ® in marathon gas burners". dreizler A 3001 E - 18.12.2015 | A 2010 - 2.15 | EN - 18.05.2015...
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Page 84: Mounting The Burner Flange Seal
Use an appropriate torque wrench for tightening the threaded bolts and comply with relevant reference val- ues for starting torque. Threaded bolt M 12: 22.5 - 42.5Nm Threaded bolt M 16: 30 - 50Nm dreizler A 3001 E - 18.12.2015 | A 2011 - 1.12 | EN - 09.11.2012... - Page 85 17,5 - 38 22,5 - 42,5 23,5 - 47,5 30 - 50 Tab. 26-1 Reference values for starting torque The reference values for the starting torque on terminals and connectors are between 0.8 to 1.5Nm. dreizler A 3001 E - 18.12.2015 | A 2011 - 1.12 | EN - 09.11.2012...
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Page 86: Mounting A Dismantling Tool On The Burner Head
Check the condition and proper seating of the gasket on the gas connection of the burner head during installation. Fig. 27-1 Example dismantling tool for Monobloc burner M/MC 10001.1 up to 10001.4 dreizler A 3001 E - 18.12.2015 | A 2034 - 2.15 | EN - 18.05.2015... -
Page 87: Setting Of Height Adjustable Support Of The Dismantling Tool
For assembly of the ring heads use the attached auxiliary assembly lever formed as a 3/4" tube. Fig. 27-3 "Auxiliary assembly lever" Screw auxiliary assembly lever. dreizler A 3001 E - 18.12.2015 | A 2034 - 2.15 | EN - 18.05.2015... -
Page 88: Dismantling Tool For Duobloc Burner M/Mc 10003
Drive the burner head back and out. Check the condition and proper seating of the gasket on the gas connection of the burner head during installation. dreizler A 3001 E - 18.12.2015 | A 2034 - 2.15 | EN - 18.05.2015... - Page 89 Warning plate dismantling tool Setting of height adjustable support see chapter Fig. 26-3 "Detail drawing of dismantling tool - drilling of the adjustable support" dreizler A 3001 E - 18.12.2015 | A 2034 - 2.15 | EN - 18.05.2015...
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Page 90: Transport Requirements
Attach strap 2 on the double swivel flange. Attach strap 3 on the fan housing. Hook the three ends of the carrying straps from the crane hook (e.g. engine hoist). dreizler A 3001 E - 18.12.2015 | A 2033 - 1.14 | EN - 11.11.2014... -
Page 91: Fixing The Carrying Straps On Marathon® M/Mc 5001 - 10001.4
Hook the three ends of the carrying straps from the crane hook (e.g. engine hoist). Burner type M/MC 10001.2 Fig. 28-3 Carrying straps for M/MC 10001.2 Strap 1 Strap 2 Strap 3 dreizler A 3001 E - 18.12.2015 | A 2033 - 1.14 | EN - 11.11.2014... -
Page 92: Load Capacity Data For Carrying Straps Included
> 100 kg! The burner with intake silencer must only be operated with mounted grid. The intake silencer ASD is screwed to the fan housing. Fig. 28-4 Example air intake silencer ASD with grid. dreizler A 3001 E - 18.12.2015 | A 2033 - 1.14 | EN - 11.11.2014... - Page 93 Transport requirements Fig. 28-5 Air intake silencer ASD in a disassembled state Fig. 28-6 Air intake silencer ASD in assembled state dreizler A 3001 E - 18.12.2015 | A 2033 - 1.14 | EN - 11.11.2014...
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Page 94: Swivel Measurements For Marathon® Gas And Dual Fuel Burners
1586 1415 84° 90° M/MC 10001.1-.3 1226 1680 1505 90° 90° M/MC 10001.4 1461 1844 1778 90° 90° Tab. 29-1 Swivel measurements for model HT dreizler A 3001 E - 18.12.2015 | A 2055 - 1.15 | EN - 05.02.2015... -
Page 95: Swivel Measurements For Model Profi
Tab. 29-2 Swivel measurements for model PROFI NOTICE: ® Burner dimensions see dreizler data sheets A 1300, A 1301 and A 1302 for M..., M...ARZ and MC...ARZ. dreizler A 3001 E - 18.12.2015 | A 2055 - 1.15 | EN - 05.02.2015... -
Page 96: Connection Parts For Marathon® Gas Burners With Pneumatic Linkage
15 plug nipple 16 swivel plate Fig. 30-1 Connection parts CG 15 - 30 Fig. 30-2 Example for position P for M 121 up to M 3001 dreizler A 3001 E - 18.12.2015 | A 2053 - 1.15 | EN - 18.05.2015... -
Page 97: Connection Parts Betw. Burner Head And Gas Ramp With Gas Controls Mbc
15 quick coupling piece 16 swivel plate Fig. 30-3 Connection parts MBC ... VEF Fig. 30-4 Example for position P for M 121 up to M 3001 dreizler A 3001 E - 18.12.2015 | A 2053 - 1.15 | EN - 18.05.2015... -
Page 98: Connection Parts Betw. Burner Head And Gas Ramp With Gas Controls Vgd And Skp 75
15 plug nipple 16 swivel plate Fig. 30-5 Connection parts VGD + SKP Fig. 30-6 Example for position P for M 121 up to M 3001 dreizler A 3001 E - 18.12.2015 | A 2053 - 1.15 | EN - 18.05.2015... -
Page 99: Gas Ramp Dimensioning For Gas Burners
Pressure loss of the gas ramp can be calculated depending on natural gas throughput and nominal width of the gas ramp as shown in the following diagrams 1 - 6. Also the boiler combustion chamber pressure must be taken into consideration. dreizler A 3001 E - 18.12.2015 | A 2047 - 1.14 | EN - 07.07.2014... - Page 100 = min. required supply pressure at gas ramp (flow pressure) Emin = Head pressure in burner, required for burner end capacity P = Pressure loss at gas ramp Gas ramp dreizler A 3001 E - 18.12.2015 | A 2047 - 1.14 | EN - 07.07.2014...
- Page 101 Fig. 31-1 Flow diagram for VGD... Characteristic curve only in combination with future SKP... series ..Min. flow curves ____ Max. flow curves (with fully opened double valve) dreizler A 3001 E - 18.12.2015 | A 2047 - 1.14 | EN - 07.07.2014...
- Page 102 Gas ramp dimensioning for gas burners Diagram 2 - Pressure loss at gas ramp Fig. 31-2 Volume flow CG..dreizler A 3001 E - 18.12.2015 | A 2047 - 1.14 | EN - 07.07.2014...
- Page 103 Diagram 3 - Pressure loss at gas ramp Fig. 31-3 Operating range MBC 300 Diagram 4 - Pressure loss at gas ramp Fig. 31-4 Operating range MBC 700 dreizler A 3001 E - 18.12.2015 | A 2047 - 1.14 | EN - 07.07.2014...
- Page 104 Diagram 5 - Pressure loss at gas ramp Fig. 31-5 Operating range MBC 1200 Diagram 6 - Pressure loss at gas ramp Fig. 31-6 Operating ranges MBC 1900 - 7000 dreizler A 3001 E - 18.12.2015 | A 2047 - 1.14 | EN - 07.07.2014...
- Page 105 Gas ramp dimensioning for gas burners Diagram 7 - Flow speed in tubes Fig. 31-7 Diagram flow speed dreizler A 3001 E - 18.12.2015 | A 2047 - 1.14 | EN - 07.07.2014...
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Page 106: Mounting Gas Ramps
The gas ramp model HT is pre-mounted up to the valve. Gas filter and ball valve are mounted in a separate block with connection parts. dreizler A 3001 E - 18.12.2015 | A 2021 - 1.15 | EN - 18.05.2015... -
Page 107: Mounting The Gas Ramp
32.4.1 Venting of the gas pipe The gas pipeline may be safely vented with hose, but only out doors. A test burner allows the vent directly to the gas train. dreizler A 3001 E - 18.12.2015 | A 2021 - 1.15 | EN - 18.05.2015... - Page 108 Check the flammability of the exiting gas with the lighter. The gas line is vented when the test burner burns. Close the test nipple again mechanically. dreizler A 3001 E - 18.12.2015 | A 2021 - 1.15 | EN - 18.05.2015...
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Page 109: Example Gas Ramp R 1 1/2" Screwed
Test pressure downstream of double gas valve up to burner connection flange = operating pressure of burner at max. load. Conduct test with foaming agent or a gas detector device. dreizler A 3001 E - 18.12.2015 | A 2021 - 1.15 | EN - 18.05.2015... -
Page 110: Example Gas Ramp Dn 65 Flanged
On assembly of the actuator SKP 25 a set-point spring is necessary (standard scope of delivery). Set-point spring of burners < 10 MW (yellow) AGA 22 Set-point spring of burners > 10 MW (red) AGA 23 dreizler A 3001 E - 18.12.2015 | A 2021 - 1.15 | EN - 18.05.2015... -
Page 111: Special Gases
Particular attention must be given to the valve assemblies during maintenance. Shorter maintenance intervals are required. Due to the various compositions of the special gases, commissioning will be more complex. dreizler A 3001 E - 18.12.2015 | A 2021 - 1.15 | EN - 18.05.2015... -
Page 112: Installation And Dismantling Of Fan Impeller With Fixed Hub In Monobloc Burners
Oil the fan impeller bush and insert it by sliding it over the extension spindle. NOTICE: Take note of the shaft diameter and the position of the feather key! dreizler A 3001 E - 18.12.2015 | A 2032 - 1.09 | EN - 15.06.2009... - Page 113 Use thread locker to secure the screw. We recommend liquid adhesive of medium-heavy quality. NOTICE: Tighten with 30 - 50Nm torque. dreizler A 3001 E - 18.12.2015 | A 2032 - 1.09 | EN - 15.06.2009...
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Page 114: Dismantling The Fan Impeller With Fixed Hub
Secure the impeller before final extraction. Extract the impeller. WARNING! Hold the fan impeller tightly! Hazard of injury or damage. NOTICE: The fan impeller weighs approx. 40kg. dreizler A 3001 E - 18.12.2015 | A 2032 - 1.09 | EN - 15.06.2009... -
Page 115: Installation And Dismantling Of Fan Impeller In Duobloc Burners
43mm from the front edge of the motor shaft to the taper lock bush 27mm from the front edge of the motor shaft to the taper lock bush in burner type 10001.4 with 45kW motor capacity. dreizler A 3001 E - 18.12.2015 | A 2028 - 1.09 | EN - 15.06.2009... - Page 116 Fan impeller with internal load bearing taper lock bush Fig. 34-2 Fan impeller with taper lock bush Taper lock bush Mounting bores Dismantling bore NOTICE: Observe max. 50Nm starting torque! dreizler A 3001 E - 18.12.2015 | A 2028 - 1.09 | EN - 15.06.2009...
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Page 117: Dismantling The Taper Lock Bush
Shafts with a key feather must have the key feather inserted before the taper lock bush is mounted. The feather key must be installed parallel, and may only touch the side surfaces. The upper surface must remain free. dreizler A 3001 E - 18.12.2015 | A 2028 - 1.09 | EN - 15.06.2009... -
Page 118: Electrical Connection Of Dreizler® Burners
1M1 Burners in inflammatory atmos- Ex-protection is not standard, applicable laws and Ex-protection regu- phere lations have to be checked and kept on site. dreizler A 3001 E - 18.12.2015 | A 2072 - 1.14 | EN - 11.11.2014... -
Page 119: Basic Wiring Diagram Lme 39
In case of overtemperature or overpressure, the power supply to the burner must be switched off and locked via the safety chain (temperature limiter STB, etc). Fig. 36-1 Basic wiring diagram LME 39... Part 1 dreizler A 3001 E - 18.12.2015 | A 2019 - 1.09 | EN - 01.05.2009... - Page 120 'Safety of household appliances and similar - Part 2-102: Special requirements for gas, oil and solid fuel burners with electric connections' (IEC 60335-2-102:2004 modified) dreizler A 3001 E - 18.12.2015 | A 2019 - 1.09 | EN - 01.05.2009...
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Page 121: Basic Wiring Diagram Orbic
In case of overtemperature or overpressure, the power supply to the burner must be switched off and locked via the safety chain (temperature limiter STB, etc). Fig. 37-1 Basic wiring diagram Orbic Part 1 dreizler A 3001 E - 18.12.2015 | A 2020 - 1.09 | EN - 01.05.2009... - Page 122 OEM, the wiring is done in accordance with EN 676 'Gas power burners' and EN 50156-1:2004 'Elec- tric equipment for firing systems - Part 1: Provisions for application planning and installation'. dreizler A 3001 E - 18.12.2015 | A 2020 - 1.09 | EN - 01.05.2009...
- Page 123 Basic wiring diagram Orbic Fig. 37-3 Basic wiring diagram Orbic Part 3 dreizler A 3001 E - 18.12.2015 | A 2020 - 1.09 | EN - 01.05.2009...
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Page 124: Gas Low Pressure Protection (Gas Pressure Switch Min)
Fig. 38-1 Sectional view of gas pressure switch MIN Circuit closes with increasing COM pressure Circuit closes with decreasing COM pressure Fig. 38-2 Layout of gas pressure switch MIN dreizler A 3001 E - 18.12.2015 | A 2030 - 1.09 | EN - 23.10.2009... -
Page 125: Configuring The Gas Pressure Switch Min
The gas pressure switch MIN is located upstream of the gas pressure switch. The position of the gas pres- sure switch MIN is defined in the gas ramp diagram. dreizler A 3001 E - 18.12.2015 | A 2030 - 1.09 | EN - 23.10.2009... - Page 126 Connecting flange Connecting flange Double nipple DIN 2950-280-1/4" Gas pressure switch Gas pressure switch Double nipple Double nipple DIN 2950-280-1/4" DIN 2950-280-1/4" dreizler A 3001 E - 18.12.2015 | A 2030 - 1.09 | EN - 23.10.2009...
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Page 127: Gas High-Pressure Overload Protection (Gas Pressure Switch Max)
Fig. 39-1 Gas pressure switch MAX Circuit closes with increasing COM pressure Circuit closes with decreasing COM pressure Fig. 39-2 Layout of gas pressure switch MAX dreizler A 3001 E - 18.12.2015 | A 2031 - 1.09 | EN - 23.10.2009... -
Page 128: Configuring The Gas Pressure Switch Max
The gas pressure switch MAX locks automatically, and must be unlocked manually on the gas pressure switch. dreizler A 3001 E - 18.12.2015 | A 2031 - 1.09 | EN - 23.10.2009... -
Page 129: Installation Type Gas Pressure Switch Max
Gas pressure switch MIN / DIKO Gas pressure switch MAX with manual lock release Flange tube Gas damper Flange bow 10 Flange reduction 11 Burner dreizler A 3001 E - 18.12.2015 | A 2031 - 1.09 | EN - 23.10.2009... -
Page 130: Air Pressure Switch
At pressure increase: 1 NC opens, 2 NO closes. At pressure decrease: 1 NC closes, 2 NO opens. Fig. 40-2 Layout of air pressure switch LGW...A4 dreizler A 3001 E - 18.12.2015 | A 2029 - 2.14 | EN - 11.11.2014... -
Page 131: Configuring The Air Pressure Switch
28 mbar 10001 2.5 - 50 mbar LGW 50 A4 depending on system conditions 10003 2.5 - 50 mbar LGW 50 A4 depending on system conditions dreizler A 3001 E - 18.12.2015 | A 2029 - 2.14 | EN - 11.11.2014... -
Page 132: Marathon® Burner - Model With Parameter 'Frequency
10001 2.5 - 50mbar LGW 50 A4 depending on system conditions 10003 2.5 - 50mbar LGW 50 A4 depending on system conditions dreizler A 3001 E - 18.12.2015 | A 2029 - 2.14 | EN - 11.11.2014... -
Page 133: Noise Level Gas, Dual Fuel And Oil Burner Monobloc
M 10001.1 VM 22 M 10001.2 VM 30 M 10001.3 VM 30 M 10001.4 VM 45 M 10001.4 VM 55 Tab. 41-2 All values measured during individual operation dreizler A 3001 E - 18.12.2015 | A 2016 - 1.09 | EN - 01.05.2009... -
Page 134: Noise Levels For Series Marathon® Dual Fuel And Oil Burner Monobloc
In accordance with Machine Directive 98/37/EC, measurements of noise emissions (EN 15036-2) on heat generators are carried out by way of a measuring process of accuracy class 2. dreizler A 3001 E - 18.12.2015 | A 2016 - 1.09 | EN - 01.05.2009... -
Page 135: Measuring Point Marathon® Monobloc
Noise level gas, dual fuel and oil burner Monobloc ® 41.3 Measuring point marathon Monobloc Fig. 41-1 Measuring point 1: 1m to the right and 1m in front of the burner dreizler A 3001 E - 18.12.2015 | A 2016 - 1.09 | EN - 01.05.2009... -
Page 136: Noise Level Gas, Dual Fuel And Oil Burner Duobloc
In accordance with Machine Directive 98/37/EC, measurements of noise emissions (EN 15036-2) on heat generators are carried out by way of a measuring process of accuracy class 2. dreizler A 3001 E - 18.12.2015 | A 2039 - 1.00 | EN - 01.05.2009... -
Page 137: Measuring Point Marathon® Duobloc
1x measurement with optional noise dam cap SH 20 or intake noise damper Fig. 42-2 Measuring point 2: 1m to the right and 1m in front of the fan dreizler A 3001 E - 18.12.2015 | A 2039 - 1.00 | EN - 01.05.2009... -
Page 138: Motors With Relubrication System
5001 9500 14000 17000 21000 10001.1 8000 13500 16000 20000 10001.3 6000 11000 13000 17000 10001.4 5000 10000 12500 16500 10003.4 4000 9000 11500 15000 dreizler A 3001 E - 18.12.2015 | A 2023 - 1.13 | EN - 24.04.2013... -
Page 139: Factors Influencing Lubrication Intervals
Additives can be favourable, a written guarantee for EP additives in particular, however, regarding their harmlessness in terms of bearing damage or temperature resistance of the lubricant, can only be pro- vided by the lubricant manufacturer. dreizler A 3001 E - 18.12.2015 | A 2023 - 1.13 | EN - 24.04.2013... -
Page 140: Burner Type Allocation For Electric Motors In Gas And Dual Fuel Burners
Bigger motors are necessary when indicated, e.g. on 380 V operation. The maximum starting frequency of the motors must be limited to 10 starts per hour. dreizler A 3001 E - 18.12.2015 | A 2058 - 1.12 | EN - 09.11.2012... -
Page 141: Duobloc Up To 25 Mw
Bigger motors are necessary when indicated, e.g. on 380 V operation. The maximum starting frequency of the motors must be limited to 10 starts per hour. dreizler A 3001 E - 18.12.2015 | A 2058 - 1.12 | EN - 09.11.2012... -
Page 142: Frequency Converter 'Frequency
Fig. 45-1 Schematic 'frequency' burner Frequency converter Noise dam cap Electric motor Control panel with automatic firing device and wiring Air damper with actuator and potentiometer Gas ramp dreizler A 3001 E - 18.12.2015 | A 2064 - 1.14 | EN - 13.06.2014... -
Page 143: Allocation Motor Speed/Air Damper Position
DPS output. Control is effected either via DDC regulation or a boiler control- ler. Motor speed and damper position are actuated linearly across the entire configuration range depending on load. dreizler A 3001 E - 18.12.2015 | A 2064 - 1.14 | EN - 13.06.2014... -
Page 144: Maintenance
Depending on the dustiness of the environment the heatsink and the fan have to be cleaned every 6 - 12 months. For more details of the maintenance see the manufacturers manual. dreizler A 3001 E - 18.12.2015 | A 2064 - 1.14 | EN - 13.06.2014... -
Page 145: Dreizler® Burner Control Unit Quattro Pro For Modulating Marathon® Burners
All analog inputs can be set up with standard sensor and signals. 2. Binary inputs: Input 1 - Operating mode changeover (modulating/two-stage) Input 2 - Setpoint offset or switchover dreizler A 3001 E - 18.12.2015 | A 2068 - 1.09 | EN - 21.10.2009... -
Page 146: Operation
2. HYS2- Lower deactivation threshhold to deactivate 2nd step 3. HYS3 - Upper deactivation threshhold to deactivate the burner. dreizler A 3001 E - 18.12.2015 | A 2068 - 1.09 | EN - 21.10.2009... -
Page 147: Setpoint Limits
= upper setpoint limit - HYS3 = upper setpoint limit 85 digits - 5 digits = 90 digits NOTICE: The controller regulates its setpoints precisely. dreizler A 3001 E - 18.12.2015 | A 2068 - 1.09 | EN - 21.10.2009... -
Page 148: Basic Configuration Of Burner Controller Rwf40
15) The setpoint display shows 'HYS3' (burner OFF). 16) Use the keys 'pq' to enter the deactivation threshhold for the burner. 17) Wait 2 seconds, and the value is saved automatically. dreizler A 3001 E - 18.12.2015 | A 2069 - 1.09 | EN - 21.10.2009... -
Page 149: Changing The Configuration (Configuration Level) Based On The Standard Display
Upper setpoint limit 85,0 NOTICE: The controller must be set to manual operation to conduct the burner test. Press the button 'EXIT' for at least 5 seconds. dreizler A 3001 E - 18.12.2015 | A 2069 - 1.09 | EN - 21.10.2009... -
Page 150: Configuring The Controller With A Pressure Sensor
17) Wait 2 seconds, and the value is saved automatically. Return to standard display by pressing 'EXIT', or wait 30 seconds (time-out). Configuration example: Pressure sensor QBE 620-P10 (0 - 10 bar) dreizler A 3001 E - 18.12.2015 | A 2069 - 1.09 | EN - 21.10.2009... -
Page 151: Changing The Configuration (Configuration Level) Based On The Standard Display
5 seconds. NOTICE: Use the keys 'pq' to let the burner modulate. In burners with two-step operation, ensure that the selected command is permanently set. dreizler A 3001 E - 18.12.2015 | A 2069 - 1.09 | EN - 21.10.2009... -
Page 152: Basic Configuration Of Burner Controller Rwf 55
48.1.2 Change parameter (parameter level), based on standard display From the basic display press button ENTER so that OPr appears. Press button ▼ so that PArA appears. dreizler A 3001 E - 18.12.2015 | A 2076 - 1.13 | EN - 24.10.2013... -
Page 153: Configuration
Here the settings (e.g. acquisition of measured value or type of controller) required directly for commission- ing a certain plant are made and, for this reason, there is no need to change them frequently. dreizler A 3001 E - 18.12.2015 | A 2076 - 1.13 | EN - 24.10.2013... - Page 154 Cu-CuNi T Fe-CuNi J NiCr-Ni K NiCrSi-NiSi N Pt10Rh-Pt S Pt13Rh-Pt R Pt30Rh-Pt6Rh B 0...20 mA 4...20 mA 0...10 V 0...5 V 1...5 V Resistance potentiometer dreizler A 3001 E - 18.12.2015 | A 2076 - 1.13 | EN - 24.10.2013...
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Page 155: Manual Control
Return to automatic operation by keeping ESC depressed for 5 seconds. NOTICE: When activating manual control, angular positioning is set to 0 until another entry is made. dreizler A 3001 E - 18.12.2015 | A 2076 - 1.13 | EN - 24.10.2013... -
Page 156: Conversion Of Rwf 40 To Rwf 55
48.2 Conversion of RWF 40 to RWF 55 Wiring diagram of RWF 40 and RWF 55 Fig. 48-3 Wiring diagram RWF 40 Fig. 48-4 Wiring diagram RWF 55 dreizler A 3001 E - 18.12.2015 | A 2076 - 1.13 | EN - 24.10.2013... -
Page 157: Troubleshooting In Marathon® Gas And Dual Fuel Burners
Gas solenoid valve does not open. Check electric connection. Check pressure downstream of the valve with a manometer. Replace valve where required. UV cell is defective. Check UV cell and replace where required. dreizler A 3001 E - 18.12.2015 | A 2012 - 1.09 | EN - 23.10.2009... - Page 158 Check damper on servomotor for Relock the servomotor after check- free run. ing. Check servomotor lock. Lock servomotor. Check locking pin for servomotor. Lock the locking pin where required. dreizler A 3001 E - 18.12.2015 | A 2012 - 1.09 | EN - 23.10.2009...
- Page 159 Incorrect position of waste gas Check position of mechanical or damper. electric waste gas damper. NOTICE: The waste gas damper must always be open during burner operation. dreizler A 3001 E - 18.12.2015 | A 2012 - 1.09 | EN - 23.10.2009...
- Page 160 Reverse polarity of blower motor in case of incorrect rotational direc- tion. Replace air pressure switch where required. Check signal lines of air pressure switch for contamination. dreizler A 3001 E - 18.12.2015 | A 2012 - 1.09 | EN - 23.10.2009...
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Page 161: Basic Calculations
0,98 1,01 1,06 1,16 1,25 1000 1,94 NOTICE: The reference values refer to an air pressure of 950 mbar and a gas temperature of 20°C. dreizler A 3001 E - 18.12.2015 | A 2048 - 1.12 | EN - 09.11.2012... -
Page 162: Determining The Reduction Factor In Compliance With Gas Burner Standard En 676
2235 2250 2205 1750 2695 2608 3010 2573 2000 3080 2980 3440 2940 2500 3850 3726 4300 3676 Tab. 50-1 Determining intermediate values by interpolation dreizler A 3001 E - 18.12.2015 | A 2048 - 1.12 | EN - 09.11.2012... -
Page 163: Mathematical Determination Of Air Requirement / Waste Gas Volume In Gas Power Burners
= 1.43 * 1.18 * 9 * 60 = 915m /h Waste gas volume dreizler A 3001 E - 18.12.2015 | A 2048 - 1.12 | EN - 09.11.2012... -
Page 164: Flame Length/ Flame Diameter
In terms of on-site elevation in Spaichingen (Ho = 680 m above sea level) and po = 930 mbar with an installation elevation of 1500 m, the blower capacity will decrease to approx. 91%. Subject to change. dreizler A 3001 E - 18.12.2015 | A 2048 - 1.12 | EN - 09.11.2012... -
Page 165: Emission Factors
1ppm 1.02mg/kWh 1mg/kWh 0.98ppm 1mg/m 0.82mg/kWh 1mg/kWh = 1.22mg/m 1ppm 1.68mg/kWh 1mg/kWh 0.60ppm 1mg/m 0.82mg/kWh 1mg/kWh = 1.22mg/m Tab. 50-6 Butane (G 30) dreizler A 3001 E - 18.12.2015 | A 2048 - 1.12 | EN - 09.11.2012... - Page 166 Basic calculations dreizler A 3001 E - 18.12.2015 | A 2048 - 1.12 | EN - 09.11.2012...
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Page 167: Measuring Report And Calculations
NO in °C in the range of meas 15°C to 30°C is the value of NO corrected to the reference conditions expressed in mg/kWh xref dreizler A 3001 E - 18.12.2015 | A 2015 - 1.12 | EN - 09.11.2012... -
Page 168: Conversion Factors
Reference values: = 11,86 kWh/kg = 10,46 m A,th,tr,min For calculation the reference values or the real values of the fuel oil can be used. dreizler A 3001 E - 18.12.2015 | A 2015 - 1.12 | EN - 09.11.2012... -
Page 169: Test Report In Compliance With Din En 676 For Gas Burners
Test report in compliance with DIN EN 676 for gas burners 52 Test report in compliance with DIN EN 676 for gas burners Fig. 52-1 Test report gas burner dreizler A 3001 E - 18.12.2015 | A 2014 - 1.12 | EN - 09.11.2012... -
Page 170: Maintenance
The reference values apply only when using liquid sealant which are authorized by the DVGW. For all other imperial threaded joints the prescribed screw-in depth must be respected. Thread: 1/4" 1/2" Tab. 53-2 Reference values for starting torque of threaded plugs dreizler A 3001 E - 18.12.2015 | A 2044 - 1.15 | EN - 18.05.2015... - Page 171 Maintenance Fig. 53-1 Tightening torque of threaded plugs dreizler A 3001 E - 18.12.2015 | A 2044 - 1.15 | EN - 18.05.2015...
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Page 172: Work Sheet - Maintenance And Firing Systems
1.14 Close the measuring station after maintenance of all test nipples. 1.15 Check installation age of components and notify owner/operator at end of safety period of 10 years/ 250.000 switching cycles. dreizler A 3001 E - 18.12.2015 | A 2045 - 1.13 | EN - 02.05.2013... - Page 173 Gas pressure up/downstream of the regulator/oil pres- sure Status of operating hours counter and impulse counter (ORBIC burner management system) Generate test report and entry into the maintenance book. dreizler A 3001 E - 18.12.2015 | A 2045 - 1.13 | EN - 02.05.2013...
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Page 174: Maintenance Report
Chimney draft in mbar in ppm in ppm Operating hours in C° in C° Burner start-up in % in % dreizler A 3001 E - 18.12.2015 | A 2052 - 1.09 | EN - 23.10.2009... - Page 175 Burner head Main burner Frequency converter Work concluded Frequency converter locked Additional work required dreizler A 3001 E - 18.12.2015 | A 2052 - 1.09 | EN - 23.10.2009...
- Page 176 Reason: ___________________________________________________________________________________ This is to certify correct completion of work. Time and material requirements noted. City, date Techni- Cus- cian tomer dreizler A 3001 E - 18.12.2015 | A 2052 - 1.09 | EN - 23.10.2009...
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Page 177: Annual Inspection And Maintenance
(see point 1.6). ® With this in mind and with a view to regulations, directives and technical rules, dreizler and the BDH work in agreement with the ZVSHK (Zentralverband Sanitär Heizung Klima - Federal Association for Sanitation,... -
Page 178: Recommendation
The need-related scope of maintenance depends on the specific heat and steam generator installed. De- pending on the components used, the following is a sample list of the maintenance tasks to be completed. dreizler A 3001 E - 18.12.2015 | A 2006 - 1.15 | EN - 10.12.2015... -
Page 179: Replacement Of Safety-Relevant Components
Overpressure safety valves n.a. EN 88 EN 14382 Fuel/air mixing systems n.a. EN 12067 Tab. 56-1 Nominal lifespan of components in heat generators and burners dreizler A 3001 E - 18.12.2015 | A 2006 - 1.15 | EN - 10.12.2015... -
Page 180: List Of Typical Wear Parts
1. Federal Emission Control Ordinance (up to 20 MW burner capacity) • 4. Federal Emission Control Ordinance (20 - 50 MW burner capacity) • 13. Federal Emission Control Ordinance (>50 MW burner capacity) dreizler A 3001 E - 18.12.2015 | A 2006 - 1.15 | EN - 10.12.2015... -
Page 181: Spare Parts
A 3001 E - 18.12.2015 | A 2006 - 1.15 | EN - 10.12.2015... -
Page 182: Wear Parts
• Temperature regulators • Turbulators • Monitoring electrode • Pilot burner • Ignition electrodes and all non-water cooled combustion and heating gas-side covered boiler installations. dreizler A 3001 E - 18.12.2015 | A 2006 - 1.15 | EN - 10.12.2015... -
Page 183: Appendix
57 Appendix 57.1 Supplier documents Titel Herkunft Sprache Seite dreizler A 3001 E - 18.12.2015 | A 3001 - 1.13 | EN - 30.01.2013... - Page 184 Walter Dreizler GmbH Wärmetechnik Max-Planck-Str. 1-5 78549 Spaichingen Telefon: 07424-7009-0 Telefax: 07424-7009-90 info@dreizler.com www.dreizler.com Hotline: +49(0)1805-7009-90 Subject to alterations Copyright © 2011 - Walter Dreizler GmbH. Unauthorized reproduction prohibited...
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