Dreizler marathon M 10003.3 ARZ Manuals

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Dreizler marathon M 10003.3 ARZ Manual (184 pages)

Gas burners hightech low emission

Brand: Dreizler | Category: Burner | Size: 12 MB

Table of Contents
3
1 Safety Instructions

10
2 CE Certification and Declaration of Conformity

12
3 Directive (EC) No. 1907/2006 / REACH Regulation

17
4 Burner Construction in Marathon® Gas Burners

18
- The Mixing Manifold
  18
- The Marathon® Burner System
  19
5 Burner Construction in Gas and Dual Fuel Burners Model Monobloc

20
- Burner Construction Marathon® M 1001 - 5001.1 Monobloc
  20
- Burner Construction Marathon® M/MC 5001 and 10001 Monobloc
  21
6 Burner Construction in Gas and Dual Fuel Burners Model Duobloc M/MC 10003

22
- Burner Construction Marathon® Duobloc
  22
7 Operations Manual for Marathon® Gas Burner

23
8 Commissioning Procedures for Marathon® Gas Burner

24
9 Settings for Marathon® Burner with Pneumatic Linkage

25
10 Gas/Air Ratio Control with Pneumatic Linkage

30
11 Settings for Burner with Electronic Linkage

32
12 Settings for Marathon® Burners with Mechanical Linkage

36
13 Decommissioning a Marathon® Gas or Dual Fuel Burner

47
- Procedure
  47
14 The Air Damper

48
15 Configuration of the Ring Air Damper

50
- Presetting the Ring Air Damper in Horizontal Position
  50
- Correction of the Air Distribution in Case of Uneven Flame
  50
16 Servomotor Type SQN 7

51
17 Servomotor Type SQN 3

57
18 Servomotor Type SQM 5

60
19 Ignition and Flame Monitoring of Gas Burners Marathon® M

65
20 Oil Hoses - Operation, Storage and Replacement Intervals

71
- Criteria for the Replacement
  71
- Storage Conditions
  71
21 Ignition Gas Burner and Gas Part of Dual Fuel Burner

72
- Ignition Without Pilot Burner
  72
- Ignition with Pilot Burner
  73
22 Ignition Transformer

74
- Ignition Transformer ZE 30 / 7.5 (Single Pole)
  74
- Description
  74
- Technical Data
  74
- Single-Pole Ignition
  74
- Ignition Transformer ZM 20 / 10 (2-Pole)
  75
- Description
  75
- Technical Data
  75
- 2-Pole Ignition
  75
- Ignition Transformer Configuration
  75
- Gas Burner
  75
- Dual Fuel Burner
  76
- Ignition Transformer Configuration from Model M 5001 / MC 1501
  76
23 Nozzle Assembly in Marathon® Gas Burners

77
24 Nozzle Bores in Gas Burners

80
25 Flame Tube Mounting Dimensions

82
26 Mounting the Burner Flange Seal

84
- Mounting the Flat Sealing Tape PTFE between Burner Flange and Boiler Door
  84
- Reference Values for Tightening Torque
  84
27 Mounting a Dismantling Tool on the Burner Head

86
28 Transport Requirements

90
29 Swivel Measurements for Marathon® Gas and Dual Fuel Burners

94
- Swivel Measurements for Model HT
  94
- Swivel Measurements for Model PROFI
  95
30 Connection Parts for Marathon® Gas Burners with Pneumatic Linkage

96
31 Gas Ramp Dimensioning for Gas Burners

99
- The Gas Ramp Nominal Width
  99
- The Required Head Pressure
  99
32 Mounting Gas Ramps

106
33 Installation and Dismantling of Fan Impeller with Fixed Hub in Monobloc Burners

112
- Mounting the Fan Impeller with Fixed Hub
  112
- Mounting Parts
  112
- Assembly
  112
- Dismantling the Fan Impeller with Fixed Hub
  114
- Dismantling Parts
  114
- Dismantling
  114
34 Installation and Dismantling of Fan Impeller in Duobloc Burners

115
- Dismantling the Fan Impeller
  115
- Mounting the Fan Impeller
  115
- Dismantling the Taper Lock Bush
  117
- Mounting the Taper Lock Bush
  117
35 Electrical Connection of Dreizler® Burners

118
36 Basic Wiring Diagram LME 39

119
37 Basic Wiring Diagram Orbic

121
38 Gas Low Pressure Protection (Gas Pressure Switch MIN)

124
39 Gas High-Pressure Overload Protection (Gas Pressure Switch MAX)

127
40 Air Pressure Switch

130
41 Noise Level Gas, Dual Fuel and Oil Burner Monobloc

133
42 Noise Level Gas, Dual Fuel and Oil Burner Duobloc

136
- Noise Levels for Series Marathon® Gas, Dual Fuel and Oil Burner Duobloc
  136
- Measuring Point Marathon® Duobloc
  137
43 Motors with Relubrication System

138
44 Burner Type Allocation for Electric Motors in Gas and Dual Fuel Burners

140
- Monobloc up to 10,5 MW
  140
- Duobloc up to 25 MW
  141
45 Frequency Converter 'Frequency

142
- Frequency' Speed Control
  142
- Allocation Motor Speed/Air Damper Position
  143
- Monitoring
  143
- Burner Configuration
  143
- Regulation and Modulating Function of 'Frequency' Burners
  143
- Maintenance
  144
46 Dreizler® Burner Control Unit Quattro Pro for Modulating Marathon® Burners

145
- Description
  145
- Operation
  146
- Operating Levels
  146
- Hystereses
  146
- Setpoint Limits
  147
47 Basic Configuration of Burner Controller RWF40

148
48 Basic Configuration of Burner Controller RWF 55

152
49 Troubleshooting in Marathon® Gas and Dual Fuel Burners

157
50 Basic Calculations

161
51 Measuring Report and Calculations

167
52 Test Report in Compliance with DIN en 676 for Gas Burners

169
53 Maintenance

170
- Maintenance Work
  170
- Reference Values for Starting Torque
  170
- Starting Torque of Srews
  170
- Starting Torque of Threaded Plugs
  170
54 Work Sheet - Maintenance and Firing Systems

172
55 Maintenance Report

174
56 Annual Inspection and Maintenance

177
- Annual Maintenance and Replacement of Safety-Relevant Components
  177
- Definitions
  177
- Inspection and Maintenance Scope
  177
- Recommendation
  178
- Remarks on Inspection and Maintenance of Heat Generators
  178
- Replacement of Safety-Relevant Components
  179
- List of Typical Wear Parts
  180
- Guidelines and Directives
  180
- Spare Parts
  181
- Wear Parts
  181
- Auxiliary Material
  181
- Wear Parts
  182
57 Appendix

183
- Supplier Documents
  183

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Dreizler marathon M 10003.3 ARZ Manuals

Dreizler marathon M 10003.3 ARZ Manual (184 pages)

Table of Contents

1 Safety Instructions

2 CE Certification and Declaration of Conformity

3 Directive (EC) No. 1907/2006 / REACH Regulation

4 Burner Construction in Marathon® Gas Burners

5 Burner Construction in Gas and Dual Fuel Burners Model Monobloc

6 Burner Construction in Gas and Dual Fuel Burners Model Duobloc M/MC 10003

7 Operations Manual for Marathon® Gas Burner

8 Commissioning Procedures for Marathon® Gas Burner

9 Settings for Marathon® Burner with Pneumatic Linkage

10 Gas/Air Ratio Control with Pneumatic Linkage

11 Settings for Burner with Electronic Linkage

12 Settings for Marathon® Burners with Mechanical Linkage

13 Decommissioning a Marathon® Gas or Dual Fuel Burner

14 The Air Damper

15 Configuration of the Ring Air Damper

16 Servomotor Type SQN 7

17 Servomotor Type SQN 3

18 Servomotor Type SQM 5

19 Ignition and Flame Monitoring of Gas Burners Marathon® M

20 Oil Hoses - Operation, Storage and Replacement Intervals

21 Ignition Gas Burner and Gas Part of Dual Fuel Burner

22 Ignition Transformer

23 Nozzle Assembly in Marathon® Gas Burners

24 Nozzle Bores in Gas Burners

25 Flame Tube Mounting Dimensions

26 Mounting the Burner Flange Seal

27 Mounting a Dismantling Tool on the Burner Head

28 Transport Requirements

29 Swivel Measurements for Marathon® Gas and Dual Fuel Burners

30 Connection Parts for Marathon® Gas Burners with Pneumatic Linkage

31 Gas Ramp Dimensioning for Gas Burners

32 Mounting Gas Ramps

33 Installation and Dismantling of Fan Impeller with Fixed Hub in Monobloc Burners

34 Installation and Dismantling of Fan Impeller in Duobloc Burners

35 Electrical Connection of Dreizler® Burners

36 Basic Wiring Diagram LME 39

37 Basic Wiring Diagram Orbic

38 Gas Low Pressure Protection (Gas Pressure Switch MIN)

39 Gas High-Pressure Overload Protection (Gas Pressure Switch MAX)

40 Air Pressure Switch

41 Noise Level Gas, Dual Fuel and Oil Burner Monobloc

42 Noise Level Gas, Dual Fuel and Oil Burner Duobloc

43 Motors with Relubrication System

44 Burner Type Allocation for Electric Motors in Gas and Dual Fuel Burners

45 Frequency Converter 'Frequency

46 Dreizler® Burner Control Unit Quattro Pro for Modulating Marathon® Burners

47 Basic Configuration of Burner Controller RWF40

48 Basic Configuration of Burner Controller RWF 55

49 Troubleshooting in Marathon® Gas and Dual Fuel Burners

50 Basic Calculations

51 Measuring Report and Calculations

52 Test Report in Compliance with DIN en 676 for Gas Burners

53 Maintenance

54 Work Sheet - Maintenance and Firing Systems

55 Maintenance Report

56 Annual Inspection and Maintenance

57 Appendix

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