KYOKUTOH KIKK-EL User Manual

Tip changer
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Please read this manual before using KYOKUTOH`s Tip changer (KIKK-EL).
 ・ Table of contents
 ・ Safety precautions
 ・ Parts name of KIKK-EL
 ・ Preparation
 ・ Maintenance
 ・ Technical data
 ・ Troubleshooting
 ・ Accessory & consumable
 ・ How to order
 ・ Contacts
 
Tip Changer( ( ( ( KIKK
Tip Changer
Tip Changer
Tip Changer
User`s Manual
User`s Manual
User`s Manual
User`s Manual
1 ページ
KIKK- - - - EL
KIKK
KIKK
EL) ) ) )
EL
EL
KYOKUTOH CO., LTD
KYOKUTOH CO., LTD
KYOKUTOH CO., LTD
KYOKUTOH CO., LTD
 
First Edition
2013/10/16
Revised Edition 2015/05/08

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Summary of Contents for KYOKUTOH KIKK-EL

  • Page 1 KIKK- - - - EL EL) ) ) ) User`s Manual User`s Manual User`s Manual User`s Manual Please read this manual before using KYOKUTOH`s Tip changer (KIKK-EL).  ・ Table of contents  ・ Safety precautions  ・ Parts name of KIKK-EL  ・ Preparation  ・ Maintenance  ・ Technical data  ・ Troubleshooting...
  • Page 2     2 ページ...
  • Page 3: Table Of Contents

        Contents Contents Contents Contents Safety precautions Parts name of KIKK-EL Preparation 3.1 Installation Dimention 3.3 Tip Position for setting and removing Teaching for tip setting and removing Maintenence 4.1  Procedure for changing the magazine 4.2   Procedure for charging a cap tip 4.3  Procedure for changing remover unit...
  • Page 4: Safety Precautions

    Safety precautions This Tip Changer, KIKK-EL serise is designed to exchange damaged electrodes (hereinafter called tips) for new tips in car production line. Please do not use for any purpose other than described in this manual. We are not be able to take a responsibliliy for any damage or injury caused by results other than specified in this manual.
  • Page 5             Do not use rotation direction beside set. Do not use rotation direction beside set. Do not use rotation direction beside set. Do not use rotation direction beside set. This could result in malfunction or injury. Be sure to protect air pipe from any kinds of damages.
  • Page 6     P P P P arts name arts name arts name arts name    Parts list Name Model KIKK-EL Body KIKK-EL** Upper magazine MG****MR-U Lower magazine MG****MR-L Sensor pac(Option) KIKK-EL-SE-Pac ④ ④ ② ① ③ ④ 6 ページ...
  • Page 7: Parts Name Of Kikk-El

        7 ページ...
  • Page 8: Preparation

    3. Set the air filter to the air supply circuit. 4. Connect air cylinder to air hose, and place the spatter collecting case ahead. (Hose and hose band can be included as options.)                  5. Connect to the air supply. Specification KIKK-EL Model Outer dimention 506W×296D×86H  Air pressure 0.5Mpa~...
  • Page 9: Dimention

        Dimention Dimention Dimention Dimention 9 ページ...
  • Page 10: Tip Position For Setting And Removing

        3.3 Tip Position for setting and removing 3.3 Tip Position for setting and removing 3.3 Tip Position for setting and removing 3.3 Tip Position for setting and removing           Upper tip setting part Tip removing part Lower tip setting part Teaching for tip setting and removing Teaching for tip setting and removing...
  • Page 11: Maintenence

        Maintenance Maintenance Maintenance Maintenance The point of maintenance The point of maintenance The point of maintenance The point of maintenance 1.    Confirm whether the machine is fixed on the stand tightly. 2.    Check air pipe condition. 3.    Remove spatter which is stuck with the remover. 4.   ...
  • Page 12: Procedure For Charging A Cap Tip

        Procedure for charging a cap tip Procedure for charging a cap tip Procedure for charging a cap tip Procedure for charging a cap tip   1. Cut off the air supply 2. Set the purge dial to UNLOCK   4.
  • Page 13: Procedure For Changing Remover Unit

        Procedure for changing remover unit Procedure for changing remover unit Procedure for changing remover unit Procedure for changing remover unit 1. Cut off the air supply and remove the Upper body. (M6 x 7pcs) 2. Remove the arm ring plate and the remove shaft from the remover unit. 3. Take off the remover unit.
  • Page 14: Procedure For Changing The Cylinder

        Procedure for changing the cylinder Procedure for changing the cylinder Procedure for changing the cylinder Procedure for changing the cylinder 1. Cut off air supply and remove a Upper Body. (7pc of M6 screws) 2. Take air-pipework out. 3. Remove the remove shaft and the arm ring plates. (refer to the picture below). 4. Please turn a knuckle joint counterclockwise and remove from a cylinder rod.
  • Page 15: Technical Data

        5.0 Technical data 5.0 Technical data 5.0 Technical data 5.0 Technical data 5.1 Types of magazines 5.1 Types of magazines 5.1 Types of magazines 5.1 Types of magazines Magazine for upper tip   Magazine Model Cap tip dia Length of Tip Upper/Lower MG161821MR-U MG161821MR-U...
  • Page 16: Available Cap Tips

      Available cap tip Available cap tip Available cap tip Available cap tip Tip changer, KIKK-EL is designed in order to correspond to popular types of cap tips which meet the following condition.   · External diameter    - Φ16 ~Φ20 · Length    - 16mm ~ 25mm。 · Shape of tip  - Symmetry cap tip shape(Eccentric cap tip is no available) (mm)
  • Page 17: Parts List

    Parts list Parts list Parts list (KIKK-EL) Parts list Name Model Cylinder CDQ2B-63-75DCM-M9BA KIKK-EL20-P-013-DC Upper Body KIKK-EL20-P-014-DC Lower Body KIKK-EL-ReU-TYPE-16(for φ16) Remover unit KIKK-EL-ReU-TYPE-19(for φ19) KIKK-EL-ReU-TYPE-20(for φ20) MG****MR-U Upper magazine MG****MR-L Lower magazine KIKK-EL-SE-Pac Sensor pac(Option) 51-22100 Spring 【2】 Upper Body  ...
  • Page 18: Troubleshooting

        6.0 Troubleshooting Trouble & Measure  Trouble Cause Measure 1.Air is not supplied. Check the air pressure and fix it. 2.Breakdown of a cylinder. Check the air cylinder and exchange for new one if necessary. A tip is not removed 3.Breakdown of a remover unit Check the nails and exchange for new one if necessaryand change it for new one.
  • Page 19: Accessories & Consumption Parts List

    SAMINI Spring SAMINI Spring ・ ・ ・ ・ Remover unit Remover unit Remover unit Remover unit 51-22100 51-22100 51-22100 51-22100 KIKK-EL-ReU-TYPE-16(for Φ16) KIKK-EL-ReU-TYPE-16(for Φ16) KIKK-EL-ReU-TYPE-16(for Φ16) KIKK-EL-ReU-TYPE-16(for Φ16) KIKK-EL-ReU-TYPE-19(for Φ19) KIKK-EL-ReU-TYPE-19(for Φ19) KIKK-EL-ReU-TYPE-19(for Φ19) KIKK-EL-ReU-TYPE-19(for Φ19) KIKK-EL-ReU-TYPE-20(for Φ20) KIKK-EL-ReU-TYPE-20(for Φ20) KIKK-EL-ReU-TYPE-20(for Φ20)
  • Page 20: How To Order

        8.0 How to order 8.0 How to order 8.0 How to order 8.0 How to order KIKK KIKK - - - - EL KIKK KIKK EL - - - - Cap tip type Cap tip type Cap tip type Cap tip type Length ※...
  • Page 21: Contacts

    CHANGER DRESSER CORPORATION DRESSER CORPORATION 1527 ITC Way, Anniston, AL 36207 U.S.A TEL +1-256-832-4392 FAX +1-256-832-4393 http://www.changer-dresser.com KYOKUTOH CHINA KYOKUTOH CHINA KYOKUTOH CHINA KYOKUTOH CHINA Xinzhuang Village Section Furong Town,Furong Street. Huadu District Guangzhou City,China 510860 TEL +86-20-86980880 FAX +86-20-86980890 http://www.kyokutoh.com.cn...

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