NorthStar ProShot Series Owner's Manual

Trailer mounted dual gun hot water/steam pressure washer 3000 psi/8 gpm

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TRAILER MOUNTED DUAL GUN HOT WATER/STEAM PRESSURE WASHER
This pressure washer produces both cold and hot water high-pressure spray. Cleaning chemicals may be incorporated into the spray if desired.
The pressure pump for this equipment is powered by a gasoline engine and the water is heated by a diesel/kerosene/fuel-oil fired, open flame
burner.
READ and UNDERSTAND this Owner's Manual and the Engine Owner's Manual completely before attempting to set up and use the
pressure washer! Failure to properly set up, operate, and maintain this pressure washer could result in serious injury or death to operator or
bystanders.
CO Poisoning
• Exhaust from both the engine and burner contains carbon monoxide, a poisonous gas that can cause carbon monoxide
poisoning and death if inhaled. Operate OUTDOORS and at least 20 feet from the home, away from windows, vents, and
air intakes, to allow proper ventilation. If you start to feel sick, dizzy, or weak while using the pressure washer, shut off the
engine and get to fresh air RIGHT AWAY.
Skin/Eye Injury
• High-pressure spray can cause serious skin or eye injury, including injection injury if fluid pierces the skin. Injection injury
can result in blood poisoning and/or severe tissue damage.
Burns
• Hot spray can scald and burn skin.
• Hot surfaces of wand, engine, and burner, as well as hot exhaust from both the engine and burner can cause burns.
Slips/Falls
• Spray discharge can cause puddles and slippery surfaces.
• Spray-gun kickback can cause operator loss of balance and fall.
Flying Debris
• High-pressure spray can cause surface damage and flying debris.
Fire/ Explosion
• Engine and burner sparking can ignite fuel or other flammable liquids or vapors in the vicinity.
• Hot exhaust from engine and burner can ignite combustible materials.
Chemical
• Cleaning chemical vapors or contact with skin may be hazardous.
Exposure
Electric Shock
• Spray contact with electrical sources can cause electric shock.
Trailer Tipover
• Sudden stopping or turning while towing the pressure washer with a filled water tank can result in driving
instability and/or trailer tipover.
A summary of important safety information is provided at the end of the manual.
OWNER'S MANUAL
Instructions for Set-up, Operation, Maintenance, & Storage
3000 PSI/8 GPM
(Hereafter referred to as hot water pressure washer.)
PORTABLE OUTDOOR – USE ONLY
WARNING – READ THIS MANUAL
WARNING – SPECIAL HAZARDS
Any Questions, Comments, Problems, or Parts Orders
Call NorthStar ProSHOT Product Support 1-800-969-7073
M157565D
ITEM NUMBER: 157565
SERIAL NUMBER: _________________________

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  • Page 1 • Sudden stopping or turning while towing the pressure washer with a filled water tank can result in driving instability and/or trailer tipover. A summary of important safety information is provided at the end of the manual. Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 2 Do not allow water to freeze in the pump, hose, coil, or spray gun(s). Chemical Use only NorthStar brand or equivalent pressure washer chemicals designed for high-pressure washer use. Use soap Spraying adjustment knob to regulate cleaning power if applicable.
  • Page 3: Table Of Contents

    Parts Explosion (Generator Head) Parts Explosion (Pump) 80-81 Branding Decal Locations Schematic Drawing 83-87 Summary of Important Safety Information 88-91 Limited Warranty 92-93 P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 4: Important Safety Information

    Important Safety Information Thank you for purchasing a NorthStar ProSHOT Brand Hot Water Pressure Washer. Your machine is designed for long life, dependability, and the top performance you demand. This pressure washer is designed to: Produce a high-pressure spray of heated or unheated water (up to 8 gallons per minute at 3000 psi).
  • Page 5: Specifications

    #1 or #2 Diesel, B5 or lower Biodiesel, Kerosene, or Fuel Oil (Capacity: 16 Gal.) Pump Oil (shipped with oil, but refills required) 33.8 ounces SAE Non-detergent 30wt. capacity P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 6: Component Identification

    Component Identification – REV. D P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 7 Used to connect water from the feed tank to the inlet plumping. Engine Fuel Tank Engine fuel storage container. Diesel/Kerosene/Fuel Oil Burner fuel storage container. P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 8: Safety Labeling

    Safety Labeling – REV. D P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 9 Always make sure safety labels are in place and in good condition. If a safety label is missing or not legible, order new labels or unsafe operation could result. To order replacement safety labels, call NorthStar ProSHOT Product Support at 1-800-969-7073. P a g e...
  • Page 10 Safety Labeling – REV. D ON-PRODUCT WARNING LABELS Ref# Part # Description Qty. 792538 Decal, Breakaway Switch 797512 Decal, Towing/Moving 786633 Decal, Moving Warning 10 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 11: Special Equipment Safety Features

    If the system pressure exceeds the set pressure limit this device will stop the burner from firing. 11 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 12: Assembly & Initial Set-Up Instructions

    (Located strapped to the back of the Roll Cage) Hardware Bag (Located inside the small cardboard box on top of the battery compartment) 12 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 13 Nozzle, #7.0 Yellow, (Steam) 799396 Nozzle, #3.0 Yellow, (Steam) KO2434003 Kohler Engine Keys 796627 Nozzle, 5 Pack #9.0 796216 Nozzle, 5 Pack #4.5 13 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 14 Note: If proper mounting holes were used for the front and rear ladder racks, ladders should be close to parallel with the ground when hung. 14 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 15 2) Next, disconnect the red cable from the positive (+) terminal of the battery. 3) Remove the battery from the battery compartment. 15 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 16: Moving & Towing The Pressure Washer

    16 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 17 Under the influence. Never tow or operate this pressure washer while under the influence of alcohol, drugs, or medication. If Leaving Unattended Turn off the vehicle and block the trailer wheels if leaving the pressure washer unattended. 17 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 18 A rubber strap or other strap is recommended to prevent ladder from moving around during transport. FIG.06623 18 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 19: Before Each Use

    Inspect the entire fuel system. Look for: • signs of leaks or deterioration • chafed or spongy fuel hose • loose connections 19 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 20 Check the fuel tank level. If needed, fill tank with fresh fuel from a portable container: 1) Remove engine gas cap. 2) Add fuel through the fill opening: 20 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 21 This could cause hot air deflection, heat build-up, and increased exhaust back-pressure, resulting in exhaust leakage or overheating and damage to the pressure washer. 21 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 22 Ensure that the pressure washer sites level and will not slide or shift during operation. If applicable, block the pressure washer’s wheel to prevent movement. Surface should be heat-resistant if you will be using the burner for heated spray. 22 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 23: Operating The Pressure Washer

    2) Your pressure washer hose is equipped with quick couplers. Simply pull the collar back and push the coupler onto the water outlet nipple (Figure 2a). The collar should slide over the ball bearings. 23 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 24 #40.0 nozzle on each gun; you will not be able to spray chemicals out of one gun and plain water out of the other gun at the same time. 24 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 25 Always wear protective gloves when handling and cleaning with chemicals, and wear other protective gear as directed by chemical manufacturer. Always dispose of hazardous fluids per local, state, and national guidelines. 25 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 26 Operating the Pressure Washer Acquire Cleaning Use only NorthStar pressure washer chemicals or chemicals specifically formulated for use with pressure washers. Chemicals CAUTION: Non-approved chemicals can damage pressure washer components (seals, wand, hoses, pump, etc.) and be harmful to the environment. It could also void the warranty.
  • Page 27 Make sure the water feed tank contains adequate water. Turn ball valve on hose reel to the open position when spraying. 27 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 28 When the trigger is released, a flow switch automatically turns the burner off. Also, when the temperature setting is reached, the thermostat automatically turns the burner off. 28 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 29 Small parts should be washed in a basket, so the pressure does not push them away. Larger, lightweight parts should be clamped down. 29 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 30 If the heater was used, turn thermostat OFF. Spray cold water for two minutes. Turn heat switch OFF. Turn engine OFF. Squeeze trigger to relieve pressure. 30 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 31: Storing The Pressure Washer

    Fuel can become stale when stored over 30 days. Stale fuel causes acid and gum deposits to form in the fuel system days) which can cause malfunction of the engine. Prepare fuel system for storage: 31 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 32 Move Pressure Let engine cool for 5 minutes before moving the pressure washer to its storage location. Washer to Storage Location 32 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 33: Maintenance & Repair

    Slowly open the lever until white smoke just starts to appear. Turn lever halfway back to the black smoke position previously noted. Tighten the locking screw. 33 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 34 Clean and replace components, as necessary. Clean Combustion Head Flame Sensor Lens Clean combustion head flame sensor lens glass every 100 hours. 34 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 35 Replace guards. Make sure all guards and cover shields are replaced after servicing the pressure washer. • Major repair. If machine needs major service, including the installation or replacement of parts, a qualified service technician should only perform it. Obtain factory approved parts from NorthStar ProSHOT Product Support at 1-800-969-7073. •...
  • Page 36 SAE30 non-detergent oil to middle of sight glass (or at the indicator line on the dipstick if equipped). Reinstall oil fill dipstick. 36 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 37 REPLACE COMBUSTION HEAD & TOP GUARD. TIGHTEN ALL BOLTS. DON'T CONTAMINATE OR TOUCH THE TIP OF THE FUEL NOZZLE WHILE PERFORMING THIS SERVICE. 37 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 38 3/16 the burner will not fire. Do not contamminate or touch the fuel nozzle tip. 38 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 39 • Over tightening decreases belt and bearing life. • Keep belts clean and free of foreign material that may cause slippage. 39 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 40 Remove the Cap fitting from the flow switch. Slide out the Shuttle Assembly. If the magnet in the shuttle assembly is damaged or missing, replace the entire flow switch assembly. To order a replacement flow switch assembly, call NorthStar ProSHOT Product Support at 1-800- 969-7073.
  • Page 41 10) Inspect the O-ring on the Cap, if it is damaged, replace the entire flow switch assembly. To order a replacement flow switch assembly, call NorthStar ProSHOT Product Support at 1-800-969-7073. If the O-ring is not damaged, re- install the Cap onto the Body. Torque the cap to 100lb-in.
  • Page 42 NOTE TO COMMERCIAL USERS: All mechanical equipment, no matter how well designed, will need maintenance and repairs. A NorthStar ProSHOT pressure washer is no exception. At times, a NorthStar ProSHOT pressure washer may become inoperable because repairs are required. NorthStar ProSHOT Product...
  • Page 43 Clean the strainer and injector. Always start with a clean detergent container. Run Chemical strainer or injector clogged clean water through the injector after each use. 43 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 44 Major Components – REV. D 44 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 45: Major Components

    06500 Bumper 06502 Water Tank Platform 06503/06504 Hose Reel A-Frame 06526/06527 These components go into more detail on the following pages. 45 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 46: Parts Explosion (Ladder Rack & Chem. Tank)

    82623 Bolt, 5/16"-18 x 2-1/2" hex head flange 792701 Cap, tank with tether 779390 Tube, suction 1/2" 777119 Clamp, 1/2" hose 46 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 47: Parts Explosion (Fenders)

    Bolt, 3/8"-16 x 1" hex head flange, Gr. 5 82686 Washer, 1/2" external star (not shown) 32754 Lug, Grounding (not shown) 47 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 48: Parts Explosion (Heat Exchanger/Blower)

    Parts Explosion (Heat Exchanger/Blower) – REV. D 48 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 49: Parts Explosion (Pump, Engine, & Generator Head)

    Nut, 1”-14 jam 1.39 777838 Plug, hex 1/4" counter sunk 1.40 792223 Firebrick insulation 779847 Adapter, 8MP-8FP 777913 Nipple, Male O.C. 3/8" 49 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 50 Large Heat exchanger Base 798009 Decal, Kohler HX 82651 Rivet nut, 5/16-18 .31-.157 82141 Key, Shaft 3/16” X 1-1/2” for motor 50 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 51 798493 Coupler, Pump/Motor 82613 M6-1X8 set screw 82631 Nut, 3/8-16” hex flange 786632 Decal, Rotating Equipment Warning 82319 Screw, Set 5/16"-18 51 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 52 Ref. # Description Figure# Engine/Belts/Pulleys 06271 Pump, Engine, and Generator Base with ISO Mounts 06154 Pump 06155 Belt Guard 06466 Generator 06157 52 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 53 Nut, 3/8"-16 hex flange nylon 82122 Washer, 1/2" USS 82465 Washer, 3/8" External Star 82624 Bolt, 3/8"-16 x 1" hex head flange, Gr. 5 53 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 54 Nut, 1/2"-13 Nylon Insert 793855 Pump Tension Adjustment 794410 Pulley, Idler 5" Flat 794021 Pump Idler Pulley Spacer 794413 Lovejoy SE-R27 Tensioner 54 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 55 Muffler with Gaskets PUMP (FIG.06155) Ref. # Part # Description Qty. 792840 Base for the Pump, Engine, and Generator Head 796082 Patch plate 55 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 56 794014 Pump Plate 793985 Belt Guard Front Cover 793827 Belt Guard Left 786632 Decal, Rotating Equipment Warning 793968 Belt Guard Patch 56 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 57 Washer, 3/8" USS flat 82465 Washer, External star 3/8" 306459 Wire, Engine ground wire 795080 2000W Belt Drive Generator (See Parts Explosion Generator) 57 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 58 Manual Tube 06085 Gun Mount 06084 Spray Gun 06256 Unloader 06083 Control Box Housing 06347 Skid (Roll Cage) Weldment Part #793000 06266 58 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 59: Parts Explosion (Skid) (Roll Cage)

    Fuel Tank Tray, 16Gal 82630 Nut, 5/16"-18 nylon insert lock 793587 Engine Fuel Tank with Cap 17.1 792908 Engine Fuel Tank Cap w/Tether 59 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 60 Hose/Wire Clip, 1/2" 32308 Filter, Fuel, water separator 11.1 RCR12T Filter element 777834 Clamp, 1/4" Hose 795027 Fitting, 1/4" NPT Bulkhead 60 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 61 Hose, 1/4" Fuel Line – Vapor Recovery Line from Carbon Canister to Tank (1.02’ long) 798495 Hose, 1/4" Fuel Line – Fuel Supply Line from Tank to Fuel Filter (2’ long) 61 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 62 Part # Description Qty. 788040 Manual Tube 82630 Nut, 5/16"-18 nylon insert lock 82621 Bolt, 5/16"-18 x 3/4" hex head flange 62 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 63 O-Ring (not shown) GP2710004 O-Ring (not shown) 796634 Gun swivel 780455 Fitting, 3/8" quick connect x 3/8" MPT GP2701020 O-Ring (not shown) 63 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 64 Elbow, 1/2" MPT x 3/8" FPT swivel 777378 Hose, 3/8" x 18" - Connects to Part # 797199 in heat exchanger parts explosion 64 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 65 Piston, M8, SST GPY10400875 Piston seal GPY10317175 O-ring GPYKIT4021HT Repair kit, Ref# 1, 2, 3, 5, 6, 10, 11, 13, 17, 24, 25 65 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 66 #4.5 - 40Deg (White) 1/4" Quick Connect Stainless Steel Nozzle 798914 #9.0 - 40Deg (White) 1/4" Quick Connect Stainless Steel Nozzle 66 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 67 Screw, 10-32 x 1/2” button head cap 23.7 795068 Front, Ignition control box 82630 Nut, 5/16"-18 nylon insert lock 82621 Bolt, 5/16"-18 x 3/4” hex head flange 67 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 68 Wire harness, Thermistor & high psi limit 798689 Wire harness, Flow switch cable 798688 Wire harness, Flame sensor & fuel solenoid 68 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 69: Parts Explosion (Trailer Tongue, Frame & Bumper)

    Gusset, hose reel mount/foot 794237 Foot/hose reel mount 82631 Nut, 3/8"-16 hex flange nylon 82624 Bolt, 3/8"-16 x 1" hex head flange, Gr. 5 69 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 70 Nut, 1/2"-13 nylon flange lock 82664 Bolt, 5/8"-11 x 1-3/4" hex head flange 794932 Coupler, 2-5/16" ball, class 4 82288 Nut, 5/8"-11 class G flange 70 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 71 Trailer Light Pair – Kit includes Lights (2), License Plate Bracket and Hardware 794227 Trailer Bumper Weldment 795194 Rear ID Lamp 82007 Screw, #10-32 x 3/4" 82008 Nut, #10-32 71 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 72: Parts Explosion (Trailer Water Tank)

    Hose, 3/4" x 7.167' 794031 Inlet float valve 779086 Nipple, 1" nylon 5361 Fitting, 1" bulkhead 796165 Fitting, 1" x 3/4" Elbow 72 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 73 Fitting, 1" MPT x 1" hose barb nylon 795301 Inlet filter 798263 Filter, 50 mesh screen 82630 Nut, 5/16"-18 nylon insert lock Fig.06281 73 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 74: Parts Explosion (Trailer Hose Reel)

    Bolt, 5/16"-18 x 2-1/2" hex head flange 796390 Hose guide 796923 Nylon bushing 797591 Hose, 3/8" x 150' High Pressure 777915 Coupler, 3/8" GP2701020 O-ring (not shown) 74 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 75 Clamp, 1" loop – for routing high pressure hose 82016 Bolt, 5/16"-18 x 1" HHSF GR5 82099 Washer, 5/16" x 1-1/2" flat 75 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 76 Hose guide 796923 Nylon bushing 799017 Garden hose 3/4" x 100 ft. 800429 Garden Hose Adapter 5232 Washer, Rubber, Garden Hose 76 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 77 Swivel Fitting, 1/2" FPT x 3/8" FPT 82630 Nut, 5/16"-18 nylon insert lock 82621 Bolt, 5/16"-18 x 3/4" hex head flange 82685 Nut, 1/2"-20 Nyloc 77 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 78: Parts Explosion (Torsion Axle)

    Washer Spring, 1.0 ID x 2.0 Dacromet 798728 Cotter Pin, 5/32" x 2.00 Stainless 798721 Castle nut, 1-14 2b, 6 slot 78 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 79: Parts Explosion (Generator Head)

    798210 Terminal Block 798211 End Cover 82681 Bolt, M5-.05 x 50 HF 798212 Rubber Boot Bolt, M8 x 5/8" HF 795997 79 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 80: Parts Explosion (Pump)

    Crankshaft, 19mm Stroke GP91489200 Key, 9x7x35 GP66030001 Connecting Rod, Complete GP90392200 O-ring, Ø133.02x 2.62 GP66160022 Rear Cover GP99188400 Screw, M6x20 GP90405100 O-ring, 26.58x3.53 80 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 81 TORQUE SPECS. POS. Ft/lb. (Decrease Torque by 20% if threads are lubricated) 33.2 95.9 14.8 14.8 14.8 14.8 29.5 29.5 51.6 29.5 81 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 82: Branding Decal Locations

    Decal, 600 Gallon Billboard 798009 Decal, Kohler HX 797447 Decal, Control Box Door 797619 Decal, Tool Box 798006 Decal, Water Tank Back 82 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 83: Schematic Drawing

    Schematic Drawing Fig06329 83 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 84 Schematic Drawing OUTER 6B N1K NOTES:THIS LINEREPRESENTS WHITE CABLE. 84 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 85 Schematic Drawing 3 11 1C 1C 6B N1K 8 17B-DOWN 16A-DOWN 17A-UP GFCI 85 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 86 Schematic Drawing 86 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 87 Schematic Drawing OIL_ALT EXT(-) EXT(+) BLK/Y WHT/BLUE BLK/WHT BLk/WHT EXT(+) EXT(-) 87 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 88: Summary Of Important Safety Information

    • ONLY use pressure washer outdoors and at least 20 feet from the home, away from windows, vents, and air intakes, to allow proper 88 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 89 Wear protective gear. High-pressure spray can cause eye/skin injury, hot water can burn, and flying objects/debris can cause injury. Serious injection injury can result if high-pressure spray penetrates the skin. Operators should wear waterproof, thermally insulated gloves, safety 89 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 90 • No load bearing. Do not use the pump to support other items of equipment that impose unacceptable loads on the pump. Do not attempt to use this machine as a prop. 90 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 91 • Replacement parts. If a part needs replacement, only use factory approved repair parts. Replacement parts that do not meet specifications may result in a safety hazard or poor operation of the pressure washer and will void the warranty. 91 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...
  • Page 92: Limited Warranty

    The NorthStar ProSHOT Product you just purchased is built with the finest material and craftsmanship. Use this product properly and enjoy the benefits from its high performance. By purchasing a NorthStar ProSHOT product, you show a desire for quality and durability.
  • Page 93 NorthStar ProSHOT. NorthStar ProSHOT will not provide for replacement of complete products due to defective parts. Any costs incurred due to replacement or repair of items outside of a NorthStar ProSHOT approved facility is the responsibility of the buyer and not covered under warranty.
  • Page 94 Manufactured by Northern Tool + Equipment Co., Inc. Burnsville, MN 55306 NorthernTool.com 94 | P a g e Any Questions, Comments, Problems, or Parts Orders Call NorthStar ProSHOT Product Support 1-800-969-7073...

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