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Weaver W-957-40 Operation Manual

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  • Page 2: Table Of Contents

    CONTENT 1.Preface -------------------------------------------------------------------------------------------------------4 WARNING CLAUSE -----------------------------------------------------------------------------------------------4 INTRODUCTION---------------------------------------------------------------------------------------------------4 INSTALLATION-----------------------------------------------------------------------------------------------------5 SAFETY REGULATION-----------------------------------------------------------------------------------------6 2. INSTALLATION & OPERATION ------------- --------------------------------------------9 2.1INSTALLATION OF THE PROTECTIVE COVER------------------------------------------------------9 2.2INSTALLATION OF THE MAINSHAFT--------------------------------------------------------------------9 2.3EQUIPPING POWER SOURCE----------------------------------------------------------------------------9 3. TECHNICAL PERFORMANCE ---------------------------------------------------------10 3.1PERFORMANCE & CHARACTERISTICS-------------------------------------------------------------10 3.2MAIN TECHNICAL SPECIFICATION--------------------------------------------------------------------10 3.3WORKING PRINCIPLE--------------------------------------------------------------------------------------11 4.
  • Page 3 7.1PROGRAM FUNCTION INTRODUCTION-------------------------------------------------------------22 7.2ERROR----------------------------------------------------------------------------------------------------------23 7.3 RESSURE SENSOR INSTALLATION & WIRING---------------------------------------------------24 7.4GENERAL TROUBLESHOOTING & SOLUTION----------------------------------------------------24 7.5 ACCESSORIES----------------------------------------------------------------------------------------------26 8. MAINTENANCE -------------------------------------------------------------------------------------27 9. OPERATION DETAILED DESCRIPTION ----------------------------------------30 9.1HOW TO BALANCE A WHEEL----------------------------------------------------------------------------30 9.2 PARAMETER SETUP --------------------------------------------------------------------------------------31 9.3CUSTOMER SELF-CALIBRATION-----------------------------------------------------------------------34 APPENDIX 1 -----------------------------------------------------------------------------------------------38 APPENDIX 2 ----------------------------------------------------------------------------------------------- 39...

  • Page 4: Preface

    1. PREFACE WARNING There will be one year of warranty period on the condition that the machine including the operation system, tools and accessories are used properly and/or without damage. During this period, the manufacturer will repair or replace the parts returned or the machine itself, sustaining the costs but not accepting responsibility for normal wear and tear, incorrect use or transportation, or failure to carry out maintenance.

  • Page 5: Installation

    The instructions and information described in this manual must always be complied with: the operator will be held responsible for any operation not specially described and authorized in this manual. Some of the illustrations contained in this booklet have been taken from pictures of prototypes: standard production machines may differ slightly in certain respects.

  • Page 6: Safety Regulation

    The floor must be strong enough to support a load equal to the weight of the equipment plus the maximum load allowed. The machine must not be operated in potentially explosive atmospheres. SAFETY REGULATIONS Failure to comply with the instructions and danger warnings can cause serious injuries to the operator or other persons.
  • Page 7 possible to obtain them from your nearest reseller. -Observe the unified industrial accident prevention regulations relating to high voltages and rotating machinery whenever the machine is in use or being serviced. - Any unauthorized changes or modifications made to the machine automatically release the manufacturer from any liability in the case of damage or accidents resulting from such changes or modifications.
  • Page 8 DECAL LOCATION DIAGRAM Nameplate Note: The following information coming from the nameplate. The nameplate is stuck in the center to the top on the rear of the machine. The meaning of each part is in the following： 9XX B With hood Model Computerized dynamic wheel balancer B.

  • Page 9: Installation & Operation

    2 INSTALLATION AND OPERATION Before installation and use of the wheel balancer, you should carefully read this installation and operation manual. And keep this manual in hand for reference at any time. You should be sure that all the operators have read this manual to guarantee the most perfect functions of the machine and meanwhile the safety.

  • Page 10: Main Technical Specification

    (10% when start) -Operators must: • Install the plug; • install 30ma circuit breaker; • install power cable fuse; • provide with effective workshop electrical connect to ground; - prevent the authorized operation and pull out the plug to prolong the working life when not use the machine.

  • Page 11: Transportation

    3．3Work principal Balancing sensor tests the unbalance signal and send it to the terminal of the microprocessor via A/D converter. Processor will calculate the unbalance value through synthesized analysis to the unbalance signal and angle signal of the main shaft. 4.

  • Page 12: Installation

    Fig 4 4.1.2 Remove the upper cover of the package carton and check and confirm the wheel balancer, spare parts and documents you purchased according to the packing list. If you have any question, please contact with the dealer. Package materials such as plastic, PBV, nail, screw, timber and carton must be placed into a scrap bin to treat according to the local regulation.
  • Page 13 5.1.4 Before balancing, operators should check all the tires and wheels to find the possible faults. Do not balance the tires and wheels with fault. 5.1.5 Do not exceed the load capability of the wheel balancer and do not attempt to balance the wheel bigger than the designed dimension.

  • Page 14: Configuration & Use

    Learn the function and location of all the controls. Carefully check that all controls on the machine are working properly. The machine must be installed properly, operated correctly and serviced regularly in order to prevent accidents and injuries. CONFIGURATION & USE 6.1CONFIGURATION Fig 5 1- Power &plug...
  • Page 15 DISPLAY PANEL & CONTROL PANEL In the state of parameter input, it is the distance from wheel to balancer input key .You can change the Br set value of the window by press the up/down key. . Br value input key you can change the Br set value of the window by press the up/down key.

  • Page 16: Basic Operation

    10. Inner unbalance value and parameter of the tire display 11. Outside unbalance value and tire parameter display 12. Unbalance position lamp. 13. Balancing modes display lamp 6.3 BASIC OPERATION 6.3.1 Switch on the main switch on the left side of the machine，the display will display [888]-[708][Uer]-[2.140] and then[ 0]-[ 0]（it will display [0.00]-[0.00] in ounce state）...
  • Page 17 6.3.2.2 When the deformation of the outside of the wheel, adopt this method to positioning to grantee the accurate positioning of the steel rim inner hole and main shaft. It is suitable to the steel rim, especially the thick ALU Main shaft lower spring suitable cone...
  • Page 18 input the DI value into the display. At this moment, the display will display[DIS]： [XXX]， And the default system is mm. 6.4.2 Input Br (RIM Breadth) Value Use the Br measurement caliper to measure the Br of the rim, press the key input the Br value into the display.

  • Page 19: Residual Unbalance Value Display

    unbalance value of the rim. Use your hand to pull the wheel. When all the positioning lamps light inside and outside light, the weight adding position will be indicated. 6.4.7Rotate the wheel, when the left side positioning lamp all light, at this moment, the highest position is the inner unbalance position and when the right side positioning lamp all light, at this moment, the highest position is the outer unbalance position.
  • Page 20 value into the Di, Br and Di display window. The input method is similar to the parameter input of the car. ALU1－to balance the light aluminum alloy rim. Adopt clip the weight on the shoulders of the rim ” ” ”...

  • Page 21: Supplementary Explanation

    Dis1=Dis+ ” Dis2= from 0 point to the outer of the flange disk－1/2” Dia1=Dia－1” Dia2=Dia－2 ” ALU3－clip the weight inside and the position to add weight outside is same to ALU2. ” ALU3 Dis1=Dis Dis2= from 0 point to the outer of the flange disk－ ”...
  • Page 22 Press program key to enter the program setup menu. -p- (protective cover setup) and then press key to confirm the entrance. Select to set the on/off of the protective cover function. Then press key to return to the upper level. SP （protective cover control function setup）...

  • Page 23: Error

    If you cannot solute by the above mentioned method, please contact with the professional persons. 7.2 ERROR INDICATION DISPLAY CAUSE SOLUTION protective cover not lower down Lower down the protective cover rotation speed enough Check the motor and belt. photocell coupler cannot collect Check if the display of the photocell signal data normal...

  • Page 24: General Troubleshooting & Solution

    7.3 PRESS SENSOR INSTALLATION AND WIRING Sometime, the troublesome of inaccuracy of balancing and position if because the damage of the press sensor. The method to change the press sensor is shown in the following: ●Demount the upper cover and right side panel of the wheel balancer. ●Remove the nut 1&2, elastic washer, sanding washer and plain washer.
  • Page 25 loose 4. computer board fault Display is normal contact switch not good but the start button 2. machine breakdown 1. Open the housing of the machine and and input push plug in and tight the contact switch plug. button not 2.
  • Page 26 7.5Wheel balancer standard accessory STANDARD ACCESSORY ACCESSORY DESCRIPTION QUANTITY ACCESSORY DESCRIPTION QUANTITY CONE 1 SET BR SCALER 1 PIECE PLIER 1 PIECE THREAD SHAFT 1 PIECE QUICK NUT 1PIECE WEIGHT 1PIECE FLANGE 1PIECE BOWL EDGE 1PIECE HEXA BOLT M10X160 1PIECE BOWL 1PIECE OPTIONAL ACCESSORY...

  • Page 27: Accessories

    8. MAINTENANCE WARNING The manufacturer will not bear any responsibility in the event of claims resulting from the use of non-original spare parts or accessories. WARNING Unplug the machine from the socket and make sure that all moving parts have been locked before performing any adjustment or maintenance operation.
  • Page 28 correctly, it will influence the accuracy of the machine. On this condition, you need to reinstall the sealing ring and assemble the machine and adjust again. Technical safety card for using grease in the wheel balancer Mobilgrease XHP NLGI degree Type of thickener Li-complex Colour, appearance...
  • Page 29 Thus, the hazardous consequences that non-specific treatments of the substances contained in these products, or improper use of parts of them, may have on the environment or on human health are prevented. Furthermore, this helps to recover, recycle and reuse many of the materials contained in these products.
  • Page 30 Water Foam NO Powder YES CO2 YES Warning This table contains general instructions to be used as guidelines for users. All the applications of each type of extinguisher must be obtained from the relevant manufacturer. 9.DETAILEDMACHINE OPERATION： 9.1 How to balance a tire? 1.

  • Page 31: Parameter Setup

    key to adjust the value in the right window to be the diameter of the rim. You can also realize the conversion of the unit of the Dia to be mm by the key . 4. Lower down the protective cover（you can also press the start key） . After the machine start, rotate and test, it will automatic stops.
  • Page 32 APP(minimum unbalance setup), In the upper state, press to enter the APP setup. Press to enter the setup Select the corresponding unit，Press key to confirm the entrance, Select to select the unbalance unit is 1Gr or 5Gr. Press key to confirm. BIP (beeper setup) Press to setup the on/off of the deeper.
  • Page 33 ― ‖— ― ‖ Press to enter the special function setup program 2 option:― ‖– ― ‖和 ― ‖ –― ‖ Select to display in cycle. In the condition of ― ‖—― ‖,press to enter the condition of test. In the condition of POS, rotate the tire clockwise, the value in the right window will increase. Counterclockwise, decrease.

  • Page 34: Customer Self-Calibration

    In the condition of DYN, press the pizeo sensor 9.3 CUSTOMER SELF-CALIBRATION – ，select ，means customer In the condition of to enter self-calibration state. We use this when the machine has not been used for a long time or the balancing is inaccurate.
  • Page 35 After complete the customer self-calibration, it will display ― ‖-― ‖ Then the customer self-calibration is finished.
  • Page 36 ： Factory Self-Calibration If the customer self-calibration will not be helping to maintain the machine to have satisfactory balancing stability, we recommend that you proceed Factory Self-Calibration procedure. Below you would find the detailed instruction: Press ―Home button‖ one time ,and it displays ―[ ]‖, press ―DIS + button‖...
  • Page 37 The screen displays [ press to start rotation of the machine. When machine stops rotation, it displays[ ]—[ , at this moment, please pull the wheel until the outer indicating lights are all illuminating, clamp 100g calibration standard weight on the outside rim o‘clock position.
  • Page 38 APPENDIX 1 POWER DOARD LAYOUT...
  • Page 39 APPENDIX 2 CIRCUIT SCHEME...

  • Page 41: Appendix

    Appendix Protective cover installation I...

  • Page 42: Appendix

    Appendix Protective cover installation II Hex. Screw M10X30 Flat washer Spring washer 10 Spring Screw M10X20 The manufacturer has the right to modify the products without notification to the buyer in advance...

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