Iradion Infinity Series Operator's Manual

Iradion Infinity Series Operator's Manual

Co2 laser
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MADEinUSA
OPERATOR'S MANUAL
Infinity Series
CO
Laser: Model 1625
2
92-3026 Rev. A
Iradion Laser, Inc.
51 Industrial Dr.
N. Smithfield, RI 02896
www.iradion.com
(410) 762-5100

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  • Page 1 MADEinUSA OPERATOR’S MANUAL Infinity Series Laser: Model 1625 92-3026 Rev. A Iradion Laser, Inc. 51 Industrial Dr. N. Smithfield, RI 02896 www.iradion.com (410) 762-5100...
  • Page 2: Table Of Contents

    Table of Contents Hazard Information ..............1 Terms ......................1 General Hazards ................2 Infinity Series Label Locations ........... 4 Laser Safety.................. 6 Other Hazards ................6 Declaration of Conformity............7 Introduction .................. 8 CDRH ..................... 8 Available Safety Features ............8 System Overview .................
  • Page 3 Connecting the Power Supply and Air Pump........... 28 Power Supply and Air Pump Service ............29 Serviceable Parts..................30 Air Ventilation .................... 30 Troubleshooting ................ 31 Directional Coupler: .................. 31...
  • Page 4: Hazard Information

    Hazard Information Hazard information includes terms, symbols, and instructions used either in this manual or on the equipment to alert both operating and service personnel to the recommended precautions in the care, use, and handling of Class 4 laser equipment. Terms Certain terms are used throughout the manual or on the equipment labels.
  • Page 5: General Hazards

    General Hazards Danger - Serious Personal Injury This Class 4 laser product emits invisible infrared laser radiation at 10.6µm. Do not allow laser radiation to enter the eye by viewing direct or reflected laser energy. CO2 laser radiation can be reflected from metallic objects even though the surface is darkened.
  • Page 6 Warning – Serious Personal Injury Materials processing with a laser can generate air contaminates such as vapors, fumes, and/or particles that may be noxious, toxic, or even fatal. Material Safety Data Sheets (MSDS) for materials being processed should be thoroughly evaluated and the adequacy of provisions for fume extraction, filtering, and venting should be carefully considered.
  • Page 7: Infinity Series Label Locations

    Infinity Series Label Locations...
  • Page 9: Laser Safety

    Laser Safety To prevent exposure to direct or scattered laser radiation, follow all safety precautions specified throughout this manual and exercise safe operating practices per ANSI Z136.1- 2014 at all times when actively lasing. IEC 60825-1 MPE (Maximum Permissible Exposure) = 1.00e- NOHD (Nominal Ocular Hazard Distance) = 1.68e+2 Always wear approved Laser Safety glasses with a minimum OD (Optical Density) 4.494...
  • Page 10: Declaration Of Conformity

    Declaration of Conformity In accordance with ISO / IEC 17050-2:2004 Manufacturers Name: Iradion Laser, Inc. Manufacturers Address: 51 Industrial Drive North Smithfield, RI 02896 Hereby declare under our sole responsibility that the following equipment: Product Name: Infinity Model Number: 1625...
  • Page 11: Introduction

    Introduction This guide provides the basic information needed to operate an Iradion 1625 Laser. This laser is designed for use while integrated within a system and is not designed to meet CDRH requirements as a stand-alone product. As such, the user needs to be aware of certain requirements before use.
  • Page 12: System Overview

    This Iradion laser is class IV laser product that can burn skin, start fires and generate smoke. Proper smoke evacuation may be required. A proper target or backstop must...
  • Page 13 To protect the window, Iradion provides a power supply unit that includes a long life air pump and filters to bathe the window in clean filtered air. Do NOT burn materials close to the laser.
  • Page 14: Specifications

    THE FOLLOWING SECTIONS MUST BE REVIEWED BEFORE ANY ATTEMPT IS MADE TO POWER UP THE UNIT! Specifications...
  • Page 15: Mechanical Outline, Laser

    Mechanical Outline, Laser...
  • Page 16: Mounting

    Mounting On the bottom of the laser there are 22 mounting holes provided (4mm x 9mm deep). The laser must be mounted on three (3) points so that no stress is imparted to the structure. The mounting holes are provided so the user can select 3 holes or 3 sets of holes to attach mounting pads.
  • Page 17: Electrical Connections, Laser

    Electrical Connections, Laser There are two signal connectors and two power terminals on the rear of the laser available for operation of the laser. The 15 pin “D” connector contains all the available connections for operation. The RJ-45 connector contains a basic set of connections. Power Cable Connections Designation Description...
  • Page 18 HD-15 Pin Lase LED drive pin Signal to drive an LED directly with grounded cathode. HD-15 Pin Reflected RF monitor 2 Signal use optional HD-15 Pin Interlock signal Ground this line through switch to enable laser. HD-15 Pin Ground System Ground HD-15 Pin Temperature Warning Signal to drive an LED...
  • Page 19: W" Type Lasers

    “W” Type Lasers Water cooled lasers require ½ inch plastic hose water connections before operation. See “Other Connection Details” below. 1625 water cooled lasers detect water flow. If the laser is operated without water flow or if the laser is not receiving enough water, a fault will occur (see fault light chart).
  • Page 20: Tickle Pulse

    If the user desires to control the sub threshold tickle within the external host control software, Iradion will set the tickle stretch to 0 Sec upon request before shipping. This would be required if, for example, the software required a tickle rate greater than 5000 Generally, all OEM lasers are shipped with the Pulse Stretch set to 0µS.
  • Page 21: Laser Command Signals

    During laser bench testing, it is recommended that command signals be generated from an Iradion Laser Controller or properly programed pulse generator. These units can provide the tickle pulse and drive signals needed to test and operate the laser properly.
  • Page 22: System Test

    System Test The operation of the laser is possible after the above connections are completed. To test the laser, apply DC power (and the tickle command signal if desired). If the software settings require a key switch, toggle it off and on. After about 6 seconds the system is armed.
  • Page 23: Indicator Lights Details

    Indicator Lights Details The following chart is provided for clarity and is specific to the 1625 water cooled laser: blink blink blink FAULT YELLOW blink blink WARN Condition: A A = Getting hot warning, but no fault condition. B = System faults: too hot/water too hot. C = System fault: over/under voltage, other faults.
  • Page 24: Beam Expanders And Other First Optical Surfaces

    To protect the window, Iradion provides a power supply unit that includes a long life air pump and filters to bathe the window in clean filtered air. Do NOT burn materials close to the laser.
  • Page 25: Water Cooled Laser Connections

    Water Cooled Laser Connections The 1625 laser requires water cooling connections. The rear plate of this laser is pictured below: Connections to IN and OUT require polyethylene tubing of ½ inch outside diameter that is capable of handling pressure of up to 60 psi (4 bar). The internal cooling components of the laser are rated at 60 psi.
  • Page 26: Cooling Specifications

    RS232 and running a special software package available from Iradion. Alternatively, the water flow rate can be set with an external flow meter. The use of a flow bypass valve can help control the flow rate from aggressive...
  • Page 27: Condensation

    Condensation In some areas where the temperature and humidity are high, the temperature setting of the cooler may need to be set higher than the specifications indicate. The chart below shows the dew point at various air temperatures and relative humidity. To determine the dew-point temperature, measure the air temperature and relative humidity.
  • Page 28: The 1625 Power Supply And Air Pump Unit

    The 1625 Power Supply and Air Pump Unit Electrical Ratings Parameter Value Voltage – 208-240 V~ Single Phase Current Frequency 50-60 Hz Duty-Cycle 100% Environmental Conditions Parameter Value Indoor Altitude 2000m max Humidity 90% max, non- condensing Mains ±10% stability Fluctuation of input power Danger - Serious Personal Injury...
  • Page 29 Danger - Serious Personal Injury Service Disconnect When servicing the laser or its power supply, the Service Disconnect must be detached for safety. The Service Disconnect is the NEMA L6-20 Plug/Receptacle found on the rear of the Power Supply/Air Pump Unit. NEMA L6-20 Service Disconnect Danger - Serious Personal Injury...
  • Page 30: Mechanical Outline

    Mechanical Outline...
  • Page 31: Connecting The Power Supply And Air Pump

    Do not use other hoses without checking with Iradion. A twist lock plug is provided that will wire to the AC power source. This plug is inserted in the twist lock power interface.
  • Page 32: Power Supply And Air Pump Service

    “Bissell” number 10 and 16 vacuum cleaners. These filters can be bought from Iradion, sourced locally at Walmart stores or ordered online. The inner filter (see filter diagram) also serves as a sound muffler for the air pump.
  • Page 33: Serviceable Parts

    The outer dust filter is removed by rotating it slightly counter clockwise and pulling up. This outer filter uses a bayonet type engagement. The dryer filter is removed by unscrewing it from the plastic base. These filters come with a red plug in each end. The plugs must be removed before installation. In addition, the dryer filter installed in the power supply unit is shipped with these plugs in place.
  • Page 34: Troubleshooting

    Troubleshooting Problem Solution The key switch is on, but the system is Toggle the Key Switch. not ready. (Key Switch function enabled) The unit is in the Ready mode, but will The Interlock Switch is open. not respond to commands. Mod LOW is not properly grounded.

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Infinity 1625

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