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PREVIOUS REFERENCE NO. IM-P023-55
0231150/13
IM-F05-01-EN-ISS2
CMGT
S1, S2, S3, S5, S6, S7, S8, S12 and S13
Separators
Installation and Maintenance Instructions
1. Safety information
2. General product information
3. Installation
4. Commissioning
5. Operation
6. Maintenance
7. Spare parts
© Copyright 2018
1
IM-F05-01-EN-ISS2 CMGT
Printed in France
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Summary of Contents for Spirax Sarco S1
- Page 1 PREVIOUS REFERENCE NO. IM-P023-55 0231150/13 IM-F05-01-EN-ISS2 CMGT S1, S2, S3, S5, S6, S7, S8, S12 and S13 Separators Installation and Maintenance Instructions 1. Safety information 2. General product information 3. Installation 4. Commissioning 5. Operation 6. Maintenance 7. Spare parts ©...
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Page 3: Safety Information
1. Safety information Safe operation of these products can only be guaranteed if they are properly installed, commissioned, used and maintained by qualified personnel (see Section 1.11) in compliance with the operating instructions. General installation and safety instructions for pipeline and plant construction, as well as the proper use of tools and safety equipment must also be complied with. - Page 4 Determine the correct installation situation and direction of fluid flow. Spirax Sarco products are not intended to withstand external stresses that may be induced by any system to which they are fitted. It is the responsibility of the installer to consider these stresses and take adequate precautions to minimise them.
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Page 5: Protective Clothing
1.9 Tools and consumables Before starting work ensure that you have suitable tools and/or consumables available. Use only genuine Spirax Sarco replacement parts. 1.10 Protective clothing Consider whether you and/or others in the vicinity require any protective clothing to protect against the hazards of, for example, chemicals, high/low temperature, radiation, noise, falling objects, and dangers to eyes and face. -
Page 6: Returning Products
Customers and stockists are reminded that under EC Health, Safety and Environment Law, when returning products to Spirax Sarco they must provide information on any hazards and the precautions to be taken due to contamination residues or mechanical damage which may present a health, safety or environmental risk. - Page 7 Prevention of water hammer Steam trapping on steam mains: 30 - 50 metre intervals Steam Trap set Steam Trap set Trap set Condensate Condensate Condensate Steam Mains - Do's and Don'ts: Flow Flow Steam Steam IM-F05-01-EN-ISS2 CMGT...
- Page 8 Prevention of tensile stressing Pipe misalignment: Installing products or re-assembling after maintenance: Do not over tighten. Flange bolts should be gradually tightened across Use correct torque figures. diameters to ensure even load and alignment. Thermal expansion: Guides Axial movement Short Fixing point distance Axial movement...
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Page 9: General Product Information
2. General product information 2.1 General description The products detailed are all baffle type separators used for the removal of entrained liquids in steam, compressed air and gas systems. We recommend the fitting of insulating jackets to improve the performance of the separator. -
Page 10: Important Installation Note
The separators may be lagged if required. Important installation note for the S1, S2, S3, S12 and S13 separators: Install in a horizontal pipeline with the drain directly below. To ensure that any separated liquid is drained away quickly, a suitable liquid drainer or steam trap must be connected to the drain. - Page 11 Isolation S5 separator valve Strainer Float trap Fig. 7 3.6 Installation for the S7 and S8 Install in a horizontal pipeline with the drain directly below. All sizes are fitted with support brackets which can be used to minimise piping loads. Each bracket has two drilled holes. To ensure that any separated liquid is drained quickly, a suitable liquid drainer or steam trap must always be connected to the drain connection.
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Page 12: Operation
4. Commissioning After installation or maintenance, ensure that the system is fully functioning. Carry out tests on any alarms or protective devices. Fig. 9 Heat transfer processes and valve protection Fig. 10 Compressed air distribution 5. Operation Separators are designed to gather together small droplets of entrained liquids and then separate them from the gas/vapour flow. -
Page 13: Maintenance
6. Maintenance Note: Before actioning any maintenance programme observe the 'Safety information' in Section 1. Warning There are no internal components that require maintenance. Fig. 11 Table 1 Recommended tightening torques Separator Item Size (lbf ft) ½" 7/16" ¼" UNF x ¾" ¾"... - Page 14 Warning There are no internal components that require maintenance. Fig. 12 Table 2 Recommended tightening torques Separator Item Size (lbf ft) 2" 60 A/F 190 - 210 (140 - 155) DN40 46 A/F (110 121) DN50 60 A/F (140 155) DN65 46 A/F (110...
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Page 15: Spare Parts
Support bracket Fig. 13 Fig. 14 Table 3 Recommended tightening torques Separator Item Size (lbf ft) DN15 - DN50 46 A/F 180 - 200 (133 - 150) 7. Spare parts There are no spare parts required or available for these components. IM-F05-01-EN-ISS2 CMGT... - Page 16 IM-F05-01-EN-ISS2 CMGT...
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