Spirax Sarco S1 Installation And Maintenance Instructions Manual
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Spirax Sarco S1 Installation And Maintenance Instructions Manual

Spirax Sarco S1 Installation And Maintenance Instructions Manual

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0231150/8
S1, S2, S3, S5, S6, S7, S8, S12 and S13
Installation and Maintenance Instructions
Printed in the UK
IM-P023-55 ST Issue 8
Separators
1. Safety information
2. General
3. Installation
4. Commissioning
5. Operation
6. Maintenance
7. Spare parts
IM-P023-55
ST Issue 8
product information
© Copyright 2008
1

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Summary of Contents for Spirax Sarco S1

  • Page 1 0231150/8 IM-P023-55 ST Issue 8 S1, S2, S3, S5, S6, S7, S8, S12 and S13 Separators Installation and Maintenance Instructions 1. Safety information 2. General product information 3. Installation 4. Commissioning 5. Operation 6. Maintenance 7. Spare parts Printed in the UK ©...

  • Page 2: Safety Information

    1. Safety information Safe operation of these products can only be guaranteed if they are properly installed, commissioned, used and maintained by qualified personnel (see Section 1.11) in compliance with the operating instructions. General installation and safety instructions for pipeline and plant construction, as well as the proper use of tools and safety equipment must also be complied with.
  • Page 3 flange standards and to ensure that the design rating and operation of the product are not compromised. Spirax Sarco will not be held responsible for any unapproved modification or consequential liability resulting in failure to observe these requirements.

  • Page 4: Pressure Systems

    Allow time for temperature to normalise after isolation to avoid danger of burns. 1.9 Tools and consumables Before starting work ensure that you have suitable tools and/or consumables available. Use only genuine Spirax Sarco replacement parts. 1.10 Protective clothing Consider whether you and/or others in the vicinity require any protective clothing to protect against the hazards of, for example, chemicals, high/low temperature, radiation, noise, falling objects, and dangers to eyes and face.

  • Page 5: Residual Hazards

    1.16 Returning products Customers and stockists are reminded that under EC Health, Safety and Environment Law, when returning products to Spirax Sarco they must provide information on any hazards and the precautions to be taken due to contamination residues or mechanical damage which may present a health, safety or environmental risk.

  • Page 6: General Product Information

    2. General product information 2.1 General description The products detailed are all baffle type separators used for the removal of entrained liquids in steam, compressed air and gas systems. We recommend the fitting of insulating jackets to improve the performance of the separator. Note: For additional product data see the following Technical Information Sheets.
  • Page 7 200°C @ 13.8 bar g (392°F @ 203 psi g) Minimum operating temperature 0°C (32°F) Note: For lower operating temperatures consult Spirax Sarco. Designed for a maximum cold 24 bar g (348 psi g) hydraulic test pressure of: IM-P023-55 ST Issue 8...
  • Page 8 184°C @ 10 bar g (363°F @ 145 psi g) Minimum operating temperature -10°C (14°F) Note: For lower operating temperatures consult Spirax Sarco. Designed for a maximum cold 24 bar g (348 psi g) hydraulic test pressure of: Note: Flanged separators (S3) may be supplied with a lower pressure rating than that cast into the body.
  • Page 9 TMO Maximum operating temperature 425°C @ 28 bar g (797°F @ 406 psi g) Minimum operating temperature -10°C (14°F) Note: For lower operating temperatures consult Spirax Sarco. JIS / KS 10K 20.6 bar g (299 psi g) PN16 24.0 bar g...
  • Page 10 TMO Maximum operating temperature 425°C @ 28 bar g (797°F @ 406 psi g) Minimum operating temperature -10°C (14°F) Note: For lower operating temperatures consult Spirax Sarco. JIS / KS 10K 20.6 bar g (299 psi g) PN16 24.0 bar g...
  • Page 11 350°C @ 14 bar g (662°F @ 203 psi g) Minimum operating temperature -10°C (14°F) Note: For lower operating temperatures consult Spirax Sarco. Designed for a maximum cold 38 bar g (551 psi g) hydraulic test pressure of: IM-P023-55 ST Issue 8...
  • Page 12 TMO Maximum operating temperature 350°C @ 14 bar g (662°F @ 203 psi g) Minimum operating temperature -10°C (14°F) Note: For lower operating temperatures consult Spirax Sarco. JIS / KS 10K 20.4 bar g (296 psi g) Designed for a maximum cold PN16 24.0 bar g...
  • Page 13 2.2.7 pressure / temperature limits (ISO 6552) Designed for a maximum Flange Design Design cold hydraulic Size standard pressure temperature test pressure bar g psi g °C °F bar g psi g PN16 ANSI 150 DN65 to JIS / KS 20K 34.5 DN350 PN40...

  • Page 14: Important Installation Note

    The separators may be lagged if required. Important installation note for the S1, S2, S3, S12 and S13 separators: Install in a horizontal pipeline with the drain directly below. To ensure that any separated liquid is drained away quickly, a suitable liquid drainer or steam trap must be connected to the drain.
  • Page 15 separator Isolation valve Strainer Float trap Fig. 7 3.6 Installation for the S7 and S8 Install in a horizontal pipeline with the drain directly below. All sizes are fitted with support brackets which can be used to minimise piping loads. Each bracket has two drilled holes. To ensure that any separated liquid is drained quickly, a suitable liquid drainer or steam trap must always be connected to the drain connection.
  • Page 16 4. Commissioning After installation or maintenance, ensure that the system is fully functioning. Carry out tests on any alarms or protective devices. Fig. 9 Heat transfer processes and valve protection Fig. 10 Compressed air distribution IM-P023-55 ST Issue 8...

  • Page 17: Operation

    5. Operation Separators are designed to gather together small droplets of entrained liquids and then separate them from the gas /vapour flow. The relatively heavy droplets impinge on the internal baffles and are then directed to the separator drain connection and removed from the system using a steam trap, or when used on air or gas distribution system, a liquid drainer.

  • Page 18: Maintenance

    Note: Before actioning any maintenance programme observe the 'Safety information' in Section 1. Warning There are no internal components that require maintenance. Fig. 12 S2, S3, S12 and S13 Fig. 11 S1 Support bracket Fig. 13 S5 and S6 Fig. 14 S7 and S8...

  • Page 19: Recommended Tightening Torques

    Table 1 Recommended tightening torques Separator Item Size (lbf ft) ½" " ¼" UNF x ¾" 12 - 14 (9 - 10) ¾" ½" " UNF x ¾" 28 - 32 (21 - 24) 1" " " UNF x ¾" 40 - 50 (30 - 37) 2"...
  • Page 20 IM-P023-55 ST Issue 8...

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