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Table of Contents
Related Manuals for Fourgroup Simplex-Up
Summary of Contents for Fourgroup Simplex-Up
- Page 1 Date : 30/10/14 Rev . 02 PR .T : FG006176 USE AND INSTALLATION HANDBOOK SIMPLEX-UP CONTROL PANEL FOR 1 ELECTRIC PUMP WITH CURRENT CONTROL. SIMPLEX-UP Via Enrico Fermi, 8 - 35020 Polverara PD Tel.049/9772407 Fax.049/9772289 www.fourgroup.it E-mail : info@fourgroup.it...
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Page 2: Table Of Contents
INDEX Warnings page………3 Overview page ………4 Handling page ………4 Application and working limits page ……….5 Operation page ……….6 Installation pages……….7-8 Electrical connection pages……….9-10 Level sensor ( emptying / filling S/R) page……….11 Regulation and calibration pages……….12-13 10. Stop of the pump page ……….13 11. -
Page 3: Warnings
1. WARNINGS The following symbols, accompanied by the words: “Danger”, “Warning”, indicate the potential hazard resulting from failure to observe the associated warning, as specified below: DANGER Failure to observe this warning may result in RISK OF ELECTRIC electric shock SHOCK Failure to observe this warning may cause DANGER... -
Page 4: Overview
PRELIMINARY INSPECTION: after you have removed the external packaging, visually inspect the control panel to make sure it has suffered no damage during shipping. If any damage is visible, inform a FOURGROUP dealer as soon as possible, no later then 5 days from the delivery date. -
Page 5: Application And Working Limits
RISK OF ELECTRIC WARNING SHOCK SIMPLEX-UP is designed for controlling 1 motor or electric pump used in pressurization systems or in applications for emptying wells or water tanks with multi-contact float switches. FOURGROUP S.r.l. shall not be liable for any damage caused or suffered by the unit as a result of its unauthorised or improper use. -
Page 6: Operation
5. STANDARD OPERATION DANGER RISK OF ELECTRIC DANGER WARNING SHOCK The “Mains power on” LED comes on to indicate that the board is working properly. The motor can be governed directly by the operator with man present (Manual) or by remote signals (Automatic) by means of the “Automatic –... -
Page 7: Installation
Connect the unit at ground before carrying out any other operation. The voltage input corresponds to the data written on the panel and on the pump. ( 400V ± 10% 50/60Hz x SIMPLEX-UP-T ) ( 230V ± 10% 50/60Hz x SIMPLEX-UP-M ). - Page 8 6b. INSTALLATION TO FIX THE CABLES IN THEIR TERMINALS USE A TOOL OF THE PROPER SIZE TO AVOID THE DAMAGING OF THE SCREWS OR OF THEIR SEAT. If use an electric screwier pay attention not to spoil the thread or the screws. FIX THE CONTROL PANEL TO A WALL AS IN PICTURE N.1 WITH SCREWS AND SCREW ANCHOR USING THE HOLES ARRANGED IN THE BOX OR THE FIXING BRACKET IF PRESENT.
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Page 9: Level Sensor ( Emptying / Filling S/R)
7a. ELECTRICAL CONNECTION SIMPLEX-UP-T DANGER RISK OF ELECTRIC DANGER WARNING SHOCK ESC.TIM.TA. AMPEROMETRIC PROTECTION CUT-IN DELAY TIME OVERRIDE JUMPER CONNECTOR FOR SYNOPTICAL PANEL OVERLOAD - WITH JUMPER CONNECTED: TRIMMER DELAY OVERRIDDEN AMPEROMETRIC TRANSFORMERS SENSIBILITY FOR LEVEL SENSOR F1 (2A) PRIMARY... - Page 10 7 b. ELECTRICAL CONNECTION SIMPLEX-UP-M DANGER RISK OF ELECTRIC DANGER WARNING SHOCK ESC.TIM.TA. AMPEROMETRIC PROTECTION CUT-IN DELAY TIME OVERRIDE JUMPER CONNECTOR FOR - WITH JUMPER CONNECTED: SYNOPTICAL PANEL DELAY OVERRIDDEN OVERLOAD AMPEROMETRIC TRIMMER TRANSFORMERS F3 (20A) MOTOR SENSIBILITY FOR PROTECTION...
- Page 11 8. LEVEL SENSOR FUNCTION ( EMPTYING / FILLING ) DANGER RISK OF ELECTRIC DANGER WARNING SHOCK You can select the type of operation with the sensors working in Emptying / Filling mode by set dip-switches 1 and 2 on the card: EMPTYING : TANK PUMP...
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Page 12: Regulation And Calibration
9a. REGULATION AND CALIBRATION Before the ignition the “System of Motor Protection from Overload” has to be calibrated setting the Current Protection on the internal regulator of the Board. The Protection Delay is set at a fix time of 4 seconds. During the calibration close the “ESC.TIN.TA”... -
Page 13: Stop Of The Pump
9b. REGULATION AND CALIBRATION EXAMPLE OF CURRENT PROTECTION FOR A THREE PHASE MOTOR: Suppose that we want to set the Protection from Overload for a three phase motor of 5,5kW (7,5Hp) with a Nominal Supply Current of about 12 A. CALIBRATION STEPS: Override the current protection cut-in delay time by CONNECTING the ESC.TIM.TA ... -
Page 14: Lights And Push-Buttons
FLOATS, PRESSURE SWITCHES OR SENSORS. 12. MAINTENANCE DANGER WARNING SIMPLEX-UP does not require any routine maintenance provided that their working limits are observed. Any maintenance operations must be performed by qualified and experienced personnel, in compliance with the safety regulations in force. DANGER! Make sure that SIMPLEX-UP is disconnected from the power supply before performing any maintenance operations. -
Page 15: Waste Disposal
After the repair, the goods will be returned to the Customer carriage forward. WE DECLINE all liability for damages and injury caused by our products. Fourgroup S.r.l. reserves the right to modify its products without notifications. Any controversy arising from the terms of this warranty shall be resolved in the Padua Court, even if payment is agreed by bank’s draft. -
Page 16: Conformity Declaration
16. CONFORMITY DECLARATION FOURGROUP S.r.l. with centre in Polverara via Enrico Fermi, 8 – Padova – Italy, declare that the products SIMPLEX-UP-M , SIMPLEX-UP-T are in compliance with the following European directives and with the national directives of actuation : ... - Page 17 17a. CONNECTION DIAGRAMS FOR SIMPLEX-UP-M CONFIGURATION 1 CONFIGURATION 2 (NOT USE WITH DIRTY WATER)
- Page 18 17b. CONNECTION DIAGRAMS FOR SIMPLEX-UP-M CONFIGURATION 3 CONFIGURATION 4...
- Page 19 17c. CONNECTION DIAGRAMS FOR SIMPLEX-UP-T CONFIGURATION 1 CONFIGURATION 2 (NOT USE WITH DIRTY WATER)
- Page 20 17d. CONNECTION DIAGRAMS FOR SIMPLEX-UP-T CONFIGURATION 3 CONFIGURATION 4...
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Questions and answers
INDICATES THAT THE ALARM LEVEL IS ON ( RED LIGHT) BUT ALL FLOATS ARE CLEAR OF WATER
When the alarm level is on (red light) for the Fourgroup Simplex-Up but all floats are clear of water, it indicates that an alarm condition exists that is not related to the float switches. This could be due to other issues such as overload protection being active or thermal protection being tripped, both of which are also indicated by red lights.
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