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TABLE OF CONTENTS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Drive Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Section I — Drive Installation
Outfitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Section II — Drive Service & Repair
Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Stored & Inactive Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Removal of Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Drive Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Identifying & Ordering Parts . . . . . . . . . . . . . . . . . . . . . . . 13
Recommended Spare Parts . . . . . . . . . . . . . . . . . . . . . . . 13
Parts List of Falk Part Numbers . . . . . . . . . . . . . . . . . . . . 15
Bearing Cross Reference Numbers . . . . . . . . . . . . . . . . . 16
Seal Cross Reference Numbers . . . . . . . . . . . . . . . . . . . . 16
Section III — Drive Reassembly
Drive Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-20
Appendix
Appendix A:
Lubrication Recommendations . . . . . . 22-29
Appendix B:
Backstop Installation . . . . . . . . . . . . . 30-33
Appendix C:
TA Removal Tool . . . . . . . . . . . . . . . . . 34-35
Appendix D:
Motor Mount Installation . . . . . . . . . . . 36-37
Appendix E:
Vertical Standpipe Installation . . . . . . 38-39
Appendix F:
Modifications for Non-Standard
Mounting Positions . . . . . . . . . . . . . . . 40-41
Appendix G: Retaining Rings for Bushing Nuts and
Thrust Plates & Tooth Combinations For . . .
Vibrations Analysis . . . . . . . . . . . . . . . . . . 42
Appendix H:
Drive Shaft Recommendations for
Tapered Drive Shafts . . . . . . . . . . . . . . . . 43
Appendix J:
Drive Shaft Recommendations
Using TA Taper
Appendix K:
Drive Shaft Recommendations
Using (TCB) Kit . . . . . . . . . . . . . . . . . . 46-47
Appendix L:
V-Belt Guard Installation . . . . . . . . . . . 48-49
Appendix M: Electric Fan Installation . . . . . . . . . . . . 50-51
Appendix N:
Reliability Package . . . . . . . . . . . . . . . 52-53
Rexnord
3001 W. Canal St., Milwaukee, WI 53208-4200 USA
Telephone: 414-342-3131 Fax: 414-937-4359 www.rexnord.com
Falk
®
Quadrive
Sizes 5407-5608
®
Bushing . . . . . . . . . . 44-45
®
Shaft-Mounted Drives Model A
•
Owners Manual
(Page 1 of 53)
378-206
(PN-212395)
January 2019
Supersedes 07-15
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Table of Contents
Related Manuals for Rexnord Falk Quadrive A Series
Summary of Contents for Rexnord Falk Quadrive A Series
- Page 1 Reliability Package . . . . . . . . . . . . . . . 52-53 378-206 (PN-212395) Rexnord 3001 W. Canal St., Milwaukee, WI 53208-4200 USA January 2019 Telephone: 414-342-3131 Fax: 414-937-4359 www.rexnord.com Supersedes 07-15...
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Page 2: Introduction
. Nobody can do the job better than other abuse or misuse; (IV) unauthorized attachments, Rexnord . If you need repair on Rexnord products, just ask . modifications or disassembly, or (V) mishandling during Contact your local Rexnord account executive or Rexnord shipping . -
Page 3: Drive Identification
NOTE: Use a TA Taper bushing when mounting these drives on a straight driven shaft (hollow shaft is taper bored) . 378-206 (PN-212395) Rexnord 3001 W. Canal St., Milwaukee, WI 53208-4200 USA January 2019 Telephone: 414-342-3131 Fax: 414-937-4359 www.rexnord.com Supersedes 07-15... -
Page 4: Outfitting
IN ALL MOUNTING POSITIONS 5407 & 5415 - 0° INCLINE DOWN ON DRIVES WITH BACKSTOPS IN 9 OR 12 O’CLOCK MOUNTING POSITIONS 378-206 (PN-212395) Rexnord January 2019 3001 W. Canal St., Milwaukee, WI 53208-4200 USA Supersedes 07-15 Telephone: 414-342-3131 Fax: 414-937-4359 www.rexnord.com... -
Page 5: Installation
HOLLOW SHAFT COVER DRIVE SHAFT INSERT DRIVE SHAFT THRUST PLATE FASTENER Figure 4 SEAL HOUSING HOLLOW SHAFT RETAINING RING THRUST PLATE 378-206 (PN-212395) Rexnord 3001 W. Canal St., Milwaukee, WI 53208-4200 USA January 2019 Telephone: 414-342-3131 Fax: 414-937-4359 www.rexnord.com Supersedes 07-15... - Page 6 867 (1175) 5507 1.250-7UNC 1050 (1424) 867 (1175) 5608 1.250-7UNC 1050 (1424) 867 (1175) Grade 5 fasteners required . 378-206 (PN-212395) Rexnord January 2019 3001 W. Canal St., Milwaukee, WI 53208-4200 USA Supersedes 07-15 Telephone: 414-342-3131 Fax: 414-937-4359 www.rexnord.com...
- Page 7 (2" to 12") CT-15 400 (542) c These are chain wrenches where standard spanner wrenches are not available . 378-206 (PN-212395) Rexnord 3001 W. Canal St., Milwaukee, WI 53208-4200 USA January 2019 Telephone: 414-342-3131 Fax: 414-937-4359 www.rexnord.com Supersedes 07-15...
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Page 8: Lubrication
. DO NOT use grease where it could contaminate the product e .g ., foods, drugs etc . Figure 10 378-206 (PN-212395) Rexnord January 2019 3001 W. Canal St., Milwaukee, WI 53208-4200 USA Supersedes 07-15 Telephone: 414-342-3131 Fax: 414-937-4359 www.rexnord.com... -
Page 9: Preventive Maintenance
Section I, Step 6. Take up the slack in instructions . the sling before proceeding. c Product of the Daubert Chemical Company, Chicago, Illinois . 378-206 (PN-212395) Rexnord 3001 W. Canal St., Milwaukee, WI 53208-4200 USA January 2019 Telephone: 414-342-3131 Fax: 414-937-4359 www.rexnord.com Supersedes 07-15... -
Page 10: Drive Disassembly
1.250-7UNC x 2.50 5507 1.500-6UNC x 3.75 1842 (2497) 1.250-7UNC x 2.50 5608 1.500-6UNC x 3.75 1842 (2497) 1.250-7UNC x 3.00 378-206 (PN-212395) Rexnord January 2019 3001 W. Canal St., Milwaukee, WI 53208-4200 USA Supersedes 07-15 Telephone: 414-342-3131 Fax: 414-937-4359 www.rexnord.com... - Page 11 (2) Drive out old seal from seal cage . (3) Scrape old Permatex from bore exercising caution not to score the bore . 378-206 (PN-212395) Rexnord 3001 W. Canal St., Milwaukee, WI 53208-4200 USA January 2019 Telephone: 414-342-3131 Fax: 414-937-4359 www.rexnord.com Supersedes 07-15...
- Page 12 (Assemblies Ref . #1A or 3A and 5A) . Also refer to Step 6 for inspection of seal surfaces . 378-206 (PN-212395) Rexnord January 2019 3001 W. Canal St., Milwaukee, WI 53208-4200 USA Supersedes 07-15 Telephone: 414-342-3131 Fax: 414-937-4359 www.rexnord.com...
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Page 13: Identifying & Ordering Parts
. Tooth combinations are listed in Appendix G . 5 . Place your order with your local Rexnord distributor . If you need to locate a distributor, phone (414) 342-3131 in the United States and Canada . - Page 14 ASSY. TYPE 2A ASSY. 4A ASSY. ASSY. 5A ASSY. (5404- 3A ASSY. 5507) 5507 & 5608 WITH BACKSTOP 6A ASSY. 378-206 (PN-212395) Rexnord January 2019 3001 W. Canal St., Milwaukee, WI 53208-4200 USA Supersedes 07-15 Telephone: 414-342-3131 Fax: 414-937-4359 www.rexnord.com...
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Page 15: Parts List Of Falk Part Numbers
1238074 1238074 0359007 0359007 Backstop Assembly 0769170 0757221 . . . 6720195 . . . 6720194 Continued on next page 378-206 (PN-212395) Rexnord 3001 W. Canal St., Milwaukee, WI 53208-4200 USA January 2019 Telephone: 414-342-3131 Fax: 414-937-4359 www.rexnord.com Supersedes 07-15... -
Page 16: Seal Cross Reference Numbers
2905910 LM742749/LM742710 2915106 HM807040/HM807015B 2915107 HM807035/HM807015B 2918722 HH814542/HH814510 c Rexnord suppliers of Tapered Roller Bearings are: Timken, Bower and Tyson . 378-206 (PN-212395) Rexnord January 2019 3001 W. Canal St., Milwaukee, WI 53208-4200 USA Supersedes 07-15 Telephone: 414-342-3131 Fax: 414-937-4359 www.rexnord.com... -
Page 17: Drive Reassembly
Table 14 . NOTE: The seal, Ref . #64, will be added later . INTERMEDIATE PINION BEARING BORE HIGH-SPEED SHAFT BEARING BORE 378-206 (PN-212395) Rexnord 3001 W. Canal St., Milwaukee, WI 53208-4200 USA January 2019 Telephone: 414-342-3131 Fax: 414-937-4359 www.rexnord.com Supersedes 07-15... - Page 18 . HOLLOW BEARING SHAFT 378-206 (PN-212395) Rexnord January 2019 3001 W. Canal St., Milwaukee, WI 53208-4200 USA Supersedes 07-15 Telephone: 414-342-3131 Fax: 414-937-4359 www.rexnord.com...
- Page 19 Compressed 0.006 (0.15) 0.008 (0.20) 0.013 (0.33) 0.028 (0.71) — Insert the hollow shaft thrust plate and secure with the retaining ring as illustrated in Section I, 378-206 (PN-212395) Rexnord 3001 W. Canal St., Milwaukee, WI 53208-4200 USA January 2019 Telephone: 414-342-3131 Fax: 414-937-4359 www.rexnord.com Supersedes 07-15...
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Page 20: Appendix
(0 .38 mm) thick shim against the housing, Ref . #10 . Retighten fasteners and recheck float . Readjust shimming, if necessary, until proper float is achieved (Table 17) . 378-206 (PN-212395) Rexnord January 2019 3001 W. Canal St., Milwaukee, WI 53208-4200 USA Supersedes 07-15 Telephone: 414-342-3131 Fax: 414-937-4359 www.rexnord.com... -
Page 21: Table Of Contents
Appendix N: Reliability Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 378-206 (PN-212395) Rexnord 3001 W. Canal St., Milwaukee, WI 53208-4200 USA January 2019 Telephone: 414-342-3131 Fax: 414-937-4359 www.rexnord.com Supersedes 07-15... -
Page 22: Appendix A: Lubrication Recommendations
PAG lubricants are not compatible with polycarbonate sight glass. Use glass sight glass. TABLE 1 — Summary of Lubricant Type and Falk GMax 6000 – Rexnord markets Falk GMax 6000, a Greases polyalkylene glycol lubricant . It is available in ISO VG 135 and covers ambient air temperature range -30°... - Page 23 AGMA Viscosity Grade extreme pressure (EP) lubricants; end user should consult lubricant manufacturer/supplier and Rexnord as necessary. Typically EP lubricants in Tables 5B & 6B contain these LUBRICANT ANALYSIS AND CHANGES additives.
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Page 24: Appendix
Kinematic viscosity in units of mm /s is equivalent to cSt (centistokes) . DO NOT use in drives equipped with internal backstop . 378-206 (PN-212395) Rexnord January 2019 3001 W. Canal St., Milwaukee, WI 53208-4200 USA Supersedes 07-15 Telephone: 414-342-3131 Fax: 414-937-4359 www.rexnord.com... -
Page 25: Appendix
Gear drives NOT equipped with internal backstop may widen the ambient tempeature range to -18° to +125°F (-28° to +52°C) . DO NOT use in drives equipped with internal backstop . 378-206 (PN-212395) Rexnord 3001 W. Canal St., Milwaukee, WI 53208-4200 USA January 2019 Telephone: 414-342-3131 Fax: 414-937-4359 www.rexnord.com Supersedes 07-15... -
Page 26: Appendix
Grease application or re-lubrication should be done at temperatures above 20°F (-7°C) . If grease must be applied at cooler temperatures consult lubricant supplier for recommendations . 378-206 (PN-212395) Rexnord January 2019 3001 W. Canal St., Milwaukee, WI 53208-4200 USA Supersedes 07-15 Telephone: 414-342-3131 Fax: 414-937-4359 www.rexnord.com... -
Page 27: Appendix
4 . Copper content exceeds 75 ppm . Rexnord/Falk specifications . They are not exclusive 5 . TAN (Total Acid Number) 50% increase above reference recommendations but serve as a guide for making proper sample from new oil container . -
Page 28: Appendix
Gear drives NOT equipped with internal backstop may widen ambient temperature range to -18° to +125°F (-28° to +52°C) . DO NOT use in drives equipped with internal backstop . 378-206 (PN-212395) Rexnord January 2019 3001 W. Canal St., Milwaukee, WI 53208-4200 USA Supersedes 07-15 Telephone: 414-342-3131 Fax: 414-937-4359 www.rexnord.com... -
Page 29: Appendix
. GREASE-LUBRICATED SEALS STORED & INACTIVE GEAR DRIVES Prior to shipment from the factory, all Rexnord enclosed All drives are furnished with grease purged seals which minimize the entry of contaminants and abrasive dusts into gear drives are protected internally against corrosion with the drive . -
Page 30: Appendix B: Backstop Installation
Factory . 378-206 (PN-212395) Rexnord January 2019 3001 W. Canal St., Milwaukee, WI 53208-4200 USA Supersedes 07-15 Telephone: 414-342-3131 Fax: 414-937-4359 www.rexnord.com... - Page 31 DO NOT USE EXTREME REF. #38 PRESSURE LUBRICANTS FASTENERS RESNORD INDUSTRIES, LLC RETAINING RINGS REF. #5A4 REF. #5A1 BACKSTOP REF. #19 COVER 378-206 (PN-212395) Rexnord 3001 W. Canal St., Milwaukee, WI 53208-4200 USA January 2019 Telephone: 414-342-3131 Fax: 414-937-4359 www.rexnord.com Supersedes 07-15...
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Page 32: Appendix
Falk drives . Do not use for any other application furnished filled with synthetic oil suitable for operation in without written approval from Rexnord Industries . an ambient temperature range of -55ºF to +120ºF (-48ºC to Backstops must not be dismantled or repaired . Backstops +49ºC) . -
Page 33: Appendix
FITTING LOCATION FOR GREASE LUBRICATED BACKSTOP REF. #1A HIGH-SPEED SHAFT ANCHOR BRACKET FASTENERS REF. #68 TORQUE ARM REF. #67 ANCHOR BRACKET CLEARANCE 378-206 (PN-212395) Rexnord 3001 W. Canal St., Milwaukee, WI 53208-4200 USA January 2019 Telephone: 414-342-3131 Fax: 414-937-4359 www.rexnord.com Supersedes 07-15... -
Page 34: Appendix C: Ta Removal Tool
5407 thru 5608 . The kit can be ordered from your Remove the most convenient seal cage nut and lock Rexnord distributor by specifying “TA Removal Kit - Part washer from the stud . Figure 2 . 0769407.” NOTE: Use of this tool requires a minimum axial clearance (”M”... -
Page 35: Appendix
183 (249) 5507 . . . 372 (504) 205 (278) 5608 . . . 422 (572) 230 (312) USE OUTER HOLE 378-206 (PN-212395) Rexnord 3001 W. Canal St., Milwaukee, WI 53208-4200 USA January 2019 Telephone: 414-342-3131 Fax: 414-937-4359 www.rexnord.com Supersedes 07-15... -
Page 36: Appendix D: Motor Mount Installation
Dimensions FLANGE to suit components. MOUNTING BOLT LOCK WASHERS Refer to Appendix L for installation of Rexnord V-belt guards . 378-206 (PN-212395) Rexnord January 2019 3001 W. Canal St., Milwaukee, WI 53208-4200 USA Supersedes 07-15 Telephone: 414-342-3131 Fax: 414-937-4359 www.rexnord.com... - Page 37 Size .750-10UNC x 2 .25 fasteners are furnished with motor mount for select motor frame sizes . Tighten these fasteners to 245 lb-ft (332 Nm) . 378-206 (PN-212395) Rexnord 3001 W. Canal St., Milwaukee, WI 53208-4200 USA January 2019 Telephone: 414-342-3131 Fax: 414-937-4359 www.rexnord.com Supersedes 07-15...
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Page 38: Appendix E: Vertical Standpipe Installation
X + A equals oil level “Full” mark . X + B equals oil level “Low” mark . X + C equals dipstick length . 378-206 (PN-212395) Rexnord January 2019 3001 W. Canal St., Milwaukee, WI 53208-4200 USA Supersedes 07-15 Telephone: 414-342-3131 Fax: 414-937-4359 www.rexnord.com... - Page 39 . 10 . Filler plug must always be removed to relieve entrapped air before checking oil level . 378-206 (PN-212395) Rexnord 3001 W. Canal St., Milwaukee, WI 53208-4200 USA January 2019 Telephone: 414-342-3131 Fax: 414-937-4359 www.rexnord.com Supersedes 07-15...
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Page 40: Appendix F: Modifications For Non-Standard Mounting Positions
. For higher limits, follow the oil expansion chamber . Pipe fittings and kits are available instructions at the left and the drawings from Rexnord . Pipe fittings may also be purchased locally . below . (6 o’clock illustrated) Use galvanized pipe fittings . -
Page 41: Appendix
5608 = STD SIDE NOTE: FOR SIZES 5507 & 5608 WITH BACKSTOP , MAXIMUM INCLINE IS 5º (ALL CLOCK POSITIONS) . 378-206 (PN-212395) Rexnord 3001 W. Canal St., Milwaukee, WI 53208-4200 USA January 2019 Telephone: 414-342-3131 Fax: 414-937-4359 www.rexnord.com Supersedes 07-15... -
Page 42: Appendix G: Retaining Rings For Bushing Nuts And Thrust Plates
Pinion Gear Pinion Gear Ref. #1A3 Ref. #1A4 Ref. #2A3 Ref. #4A4 5407 25.04 5415 26.11 5507 24.29 5608 25.33 378-206 (PN-212395) Rexnord January 2019 3001 W. Canal St., Milwaukee, WI 53208-4200 USA Supersedes 07-15 Telephone: 414-342-3131 Fax: 414-937-4359 www.rexnord.com... -
Page 43: Appendix H: Drive Shaft Recommendations For Tapered Drive Shafts
1 .16” (29 .5 mm) inside end of hollow shaft (not near the end of the hollow shaft as shown) . 378-206 (PN-212395) Rexnord 3001 W. Canal St., Milwaukee, WI 53208-4200 USA January 2019 Telephone: 414-342-3131 Fax: 414-937-4359 www.rexnord.com Supersedes 07-15... -
Page 44: Appendix J: Drive Shaft Recommendations Using Ta Taper Bushing
5608 1.250-7UNC x 8.00, Grade 8 1596 (2164) 3.50 (88.9) shaft into the hollow shaft bore . 378-206 (PN-212395) Rexnord January 2019 3001 W. Canal St., Milwaukee, WI 53208-4200 USA Supersedes 07-15 Telephone: 414-342-3131 Fax: 414-937-4359 www.rexnord.com... - Page 45 N9 tolerances . Inch keyway depth tolerance is + .010”, - .000” . Refer to ISO 773 or DIN 6885 sheet 1 for metric keyway depth tolerances . 378-206 (PN-212395) Rexnord 3001 W. Canal St., Milwaukee, WI 53208-4200 USA January 2019 Telephone: 414-342-3131 Fax: 414-937-4359 www.rexnord.com Supersedes 07-15...
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Page 46: Appendix K: Drive Shaft Recommendations Using (Tcb) Kit
. Line up the keyway in the drive hollow shaft with the key in 378-206 (PN-212395) Rexnord January 2019 3001 W. Canal St., Milwaukee, WI 53208-4200 USA Supersedes 07-15 Telephone: 414-342-3131 Fax: 414-937-4359 www.rexnord.com... - Page 47 Inch keyway width tolerances are as follows: over .500" to & including 1 .000" = + .0030", - .0000"; 1 .000" . Inch keyway depth tolerance is + .010”, - .000” . 378-206 (PN-212395) Rexnord 3001 W. Canal St., Milwaukee, WI 53208-4200 USA January 2019 Telephone: 414-342-3131 Fax: 414-937-4359 www.rexnord.com Supersedes 07-15...
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Page 48: Appendix L: V-Belt Guard Installation
C9 MOTOR NOUNT POSITON 3. ASSEMBLE BACKPLATE TO BRACKETS 6. MOUNT COVER AND APPLY WARNING LABEL LOCKNUT & FLAT WASHER GUARD BACKPLATE 378-206 (PN-212395) Rexnord January 2019 3001 W. Canal St., Milwaukee, WI 53208-4200 USA Supersedes 07-15 Telephone: 414-342-3131 Fax: 414-937-4359 www.rexnord.com... - Page 49 POSITON 3. ASSEMBLE BACKPLATE WITH ADAPTER TO SHROUD 6. MOUNT COVER LOCKNUT & FLAT WASHER GUARD BACKPLATE SLOTS HEXNUT LOCKNUT 378-206 (PN-212395) Rexnord 3001 W. Canal St., Milwaukee, WI 53208-4200 USA January 2019 Telephone: 414-342-3131 Fax: 414-937-4359 www.rexnord.com Supersedes 07-15...
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Page 50: Appendix M: Electric Fan Installation
(BULB-WELL LOCATION VARIES) LOCATION VARIES BASE ON DRIVE CLOCK POSITION. SUMP TEMPERATURE PROBE MUST BE LOCATED BELOW OIL LEVEL. 12 O’CLOCK 378-206 (PN-212395) (PN-212395) Rexnord January 2019 3001 W. Canal St., Milwaukee, WI 53208-4200 USA Supersedes 07-15 Telephone: 414-342-3131 Fax: 414-937-4359 www.rexnord.com... - Page 51 13 . Place the button plug in the shroud . See Figure 5 . 14 . Connect the electric fan to the power source per local and national electrical codes . 378-206 (PN-212395) Rexnord 3001 W. Canal St., Milwaukee, WI 53208-4200 USA January 2019 Telephone: 414-342-3131 Fax: 414-937-4359 www.rexnord.com Supersedes 07-15...
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Page 52: Appendix N: Reliability Package
1 . Pipe Plugs — Remove the two (2) 1 .25” NPT pipe plugs from locations #1 & #2 of the gearbox as shown in Figure 2 . 378-206 (PN-212395) Rexnord January 2019 3001 W. Canal St., Milwaukee, WI 53208-4200 USA Supersedes 07-15 Telephone: 414-342-3131 Fax: 414-937-4359 www.rexnord.com... - Page 53 (refer vacuum pump, 20' of tubing and labels) to Page 22 for Lubrication Recommendations; DO AirMax Plus HG-1 Breather 10097978 378-206 Rexnord (PN-2128394) 3001 W. Canal St., Milwaukee, WI 53208-4200 USA January 2019 Telephone: 414-342-3131 Fax: 414-937-4359 www.rexnord.com Supersedes 07-15...
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