Primera MX-12e Operator's Manual

Matrix removal system

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© 2012 All rights reserved.
For the most recent version of this manual please visit
511326-041112
http://primera.eu/europe/manuals.html

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Summary of Contents for Primera MX-12e

  • Page 1 © 2012 All rights reserved. For the most recent version of this manual please visit 511326-041112 http://primera.eu/europe/manuals.html...
  • Page 2 No part of this document may be photocopied, reproduced, or translated into another language without prior written consent. Trademark Acknowledgments: Primera is trademark of Primera Technology Inc. Windows is a registered trademark of Microsoft Corporation. All other trademarks are the property of their respective owners.
  • Page 3: Table Of Contents

    Table of Contents Section 1: Warnings, Cautions and Notes!!!!!!!!!!!!!!!!!!!.. 4 Section 2: Getting Started !!!!!!!!!!!!!!!!!!!!!!!!!!. 5 2.1 What is Included !!!!!!!!!!!!!!!!!!!!!!!!!!. 5 2.2 Identifying the Parts!!!!!!!!!!!!!!!!!!!!!!!!!. 6 Section 3: Run a Job!!!!!!!!!!!!!!!!!!!!!!!!!!!!!. 8 3.1 Load Roll!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! 8 3.2 Set Up the Weeder!!!!!!!!!!!!!!!!!!!!!!!!!.. 11 3.3 Set Up the Slitter (Optional)!!!!!!!!!!!!!!!!!!!!!...
  • Page 4: Section 1: Warnings, Cautions And Notes

    La prise de l’alimentateur AC/DC est consideré comme partie qui deconnecte l’appareil. • ne fonctionnent pas à la MX-12e tout en portant des vêtements lâches ou liens du cou. • Peuvent entraîner des blessures graves. Si les vêtements ou les doigts sont pris dans les rouleaux, appuyez immédiatement deconnectez le connecteur D.C.
  • Page 5: Section 2: Getting Started

    Section 2: Getting Started Section 2.1: What is Included The MX-12e includes everything you need to begin weeding and slitting labels immediately. The following items are included: MX-12e Matrix Removal System • 3 Slitter Blades Housings. (These are preinstalled on the unit.) •...
  • Page 6: Identifying The Parts

    Section 2.2: Indentifying the Parts MX-12e Right Front View Waste Matrix Take Up Mandrel / Weeder (Motorized) Slitter Station Top Weeder Roller Weeder Bar Bottom Weeder Roller Take Up Mandrel (Motorized) Unwinder Supply Mandrel (Non-Motorized) Base...
  • Page 7 MX-12e Left Front View Slitter Blade Housing Slitter Station Dancer Arm Take-up Mandrel...
  • Page 8: Section 3: Run A Job

    Do not attach the matrix from a different size label to an existing roll. This will cause an uneven wrap which will cause the material to walk. Important Note: The MX-12e contains two motorized mandrels labeled inside the mandrel handle with “51”. These motorized mandrels are interchangeable between the weeder location and the take-up location.
  • Page 9 3. Locate the moveable roll guide and place it on the supply mandrel. 4. Tighten the roll and the guide in place by turning the tension knob. 5. Set the supply mandrel in the supply location. Match the gray handle to the gray holder.
  • Page 10 Important Note: The supply mandrel can only be attached in one way. Match the gray handle to the gray holder and the black handle to the black holder. Also, the notches in the handle are angled so that it fits in only one direction. Insert the handle with the narrower side with the set screw hole down.
  • Page 11: Set Up The Weeder

    2. Place an empty 8.5” (21.6 cm) wide core on the mandrel. Push the core until it touches the core stop. Tighten using the tension knob. 3. Set the weeder mandrel in the weeder location on the top of the MX-12e. Core Stop...
  • Page 12 4. The weeder mandrel can only be attached in one way. Match the gray handle to the gray holder and the black handle to the black holder. Also the notches in the handle are angled so that it fits in only one direction. Insert the handle with the narrower side with the set screw hole down.
  • Page 13 6. Continue feeding the over the lower weeder roller. Lower Weeder Roller 7. Feed the labels under the weeder bar and over the upper weeder roller. Upper Weeder Roller Weeder Bar 8. Separate the matrix from liner at this point.
  • Page 14 9. Attach the matrix to the empty core on the weeder mandrel. 10. Continue pulling the printed labels and manually turning the weeder mandrel so that the matrix is wrapped around the core at least once.
  • Page 15: Set Up The Slitter (Optional)

    Three slitter blades housings are included with the unit. Six can be used in the slitting station at one time. Additional blade housing can be purchased from Primera. You will need to decide how you would like to slit your labels. For example, depending on what type of applicator will be used you may need to slit and remove edge waste.
  • Page 16 4. Determine how many blades you will need. Use this table as a guide. A maximum of 12 blade holders can be added to the slide bar. Using 12 blades, however, leaves little room for adjustment. Columns Blades Needed Remove Edge Waste Leave Edge Waste Typical Slitter Configuration for Three Columns.
  • Page 17 Try to avoid tearing the liner as the blades are lowered for the first time into the liner. Tears will become problems as soon as you start the MX-12e. Using sharp blades will minimize tearing.
  • Page 18 8. Turn on the MX-12e using the power switch on the back. Make sure the speed knob is in the slowest position before you switch on the MX-12e. 9. Slowly turn the speed knob. 10. Run the MX-12e until the slit labels reach the bottom of the take-up mandrel.
  • Page 19: Attach To The Take Up Mandrel

    Section 3.4: Attach to the Take Up Mandrel Before you begin this section you’ll want to have cardboard cores that are no wider than the width of the liner of each label column after it has been slit. It is usually acceptable to use cores that are smaller than the liner width.
  • Page 20 4. Tighten the take-up mandrel to lock the cores in place. 5. Attach the labels to the core using waste label or tape. Note: Make sure the tension on all rolls is even. If they are not even and you have already attached them to the core you can easily equalize them by slightly loosening the tension knob on the mandrel.
  • Page 21 6. Feed the edge waste over the edge waste roller. 7. Remove the waste label core from the lower take up mandrel. 8. Feed the edge trim waste over the new core and into a waste basket.
  • Page 22: Run Job And Evaluate

    Section 3.5: Run Job and Evaluate 1. Switch on the MX-12e and slowly increase the speed. Evaluate the following areas: a. Matrix Release b. Matrix Mandrel Wrapping c. Slitting d. Finished Cores 2. If there are any problems with the matrix not releasing consistently and causing tears or if labels are getting pulled up with the matrix you can adjust the position of the weeder bar and the top and bottom weeder rollers.
  • Page 23 4. Finally, for some media / label sizes it may not be possible to run the MX-12e at top speed. If you find that higher speeds cause problems and lower speeds work, the solution may simply be that you need to run at a slower speed.
  • Page 24 8. Separate the finished rolls. Some interleaving may occur. This is normal. 9. Finally, remove the waste matrix mandrel and discard the matrix and the core. We do not recommend reusing the same core with matrix from a previous job still attached. Note on Media Environment: 50% humidity and 72 degrees Fahrenheit (~ 22 °C) is the optimal conditions for both storage and use of label stock.
  • Page 25: Section 4: Maintenance And Troubleshooting

    Section 4: Maintenance and Troubleshooting Section 4.1: Replacing Slitter Blades 1. To replace dull slitter blades remove the slide bar thumb screw from both sides. Note the position of the washers. You will need to replace them in the same order. Remove the entire bar with blade holders attached.
  • Page 26: Paper Path

    Section 4.2: Paper Path...
  • Page 27: Cleaning And Maintenance

    Section 4.3: Cleaning and Maintenance Basic periodic cleaning and maintenance is required to keep the MX-12e running smoothly. Clean all rollers Various rollers are located throughout the machine. Adhesive from the edges of media can build up on these rollers. Over time this will cause feed resistance of the nip points which can cause the web to slip.
  • Page 28: Section 5: Specifications

    Section 5: Specifications Input roll max. diameter: 305mm (10”) Output roll max. diameter: 305mm (10”) Minimum web width: 106mm (4”) Maximum web width: 216mm (8.5”) Throughput speed: 30 m per minute Controls: Variable Speed Control Dimensions: 86.36cm W x 48.26cm D x 56.51cm H (34”W x 19”D x 22.25”H) Weight (estimated): 31.3 kg (69 lbs.)

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