Download
Share
Print this page
  1. Manuals
  2. Brands
  3. HEAVTH Manuals
  4. Controller
  5. HP103
  6. Operation manual

HEAVTH HP103 Operation Manual

Portable cnc plasma torch height control
Hide thumbs

Advertisement

Quick Links

Download this manual
HP103
Focus on NC cutting height control field
Portable CNC
Plasma Torch Height Control
Operation Manual
VISION：1211

Advertisement

loading
Need help?

Need help?

Do you have a question about the HP103 and is the answer not in the manual?

Questions and answers

Related Manuals for HEAVTH HP103

Summary of Contents for HEAVTH HP103

  • Page 1 HP103 Focus on NC cutting height control field Portable CNC Plasma Torch Height Control Operation Manual VISION：1211...

  • Page 2: Service Assistance And Contact Information

    1.IMPORTANT INFORMATION 1.1 SERVICE ASSISTANCE AND CONTACT INFORMATION For service assistance, have the following information available: • HP103 model, part and serial number located on a label • Type of cutting application you are using You can contact our at:...
  • Page 3 Before installing the HP103: • Check to be sure that you have all of the required parts. • Familiarize yourself with the parts of the HP103. • Check to be sure that the torch lifter motors you are using with the HP103 are within the acceptable range.
  • Page 4 When the distance gets farther，the arc voltage increases; On opposite, the arc voltage will decrease. HP103 plasma arc voltage height controller will inspect the voltage change, then control the distance between cutting torch and material via the lift motor.
  • Page 5 Length Width Height: 272mmX225mmX80mm 2.3 Application HP103 Supports almost all plasma cutters on market like Hypertherm, Kjellberg,Thermal Dynamics ... And it supports all CNC cutting controllers on market like Hypertherm,Burny industrial level controllers or Mach3 such DIY controllers. - - 5 - -...

  • Page 6: Installation

    HP103 Plasma Torch Height Controller 2.4 Operation panel HIS Height Arc Voltage Piercing Delay Auto Trans Down Arc On Collision Auto/Manual IHS TEST Set Voltage Arc Test Down Arc Voltage Before Arc Start it shows the Set Arc Voltage.after it shows the Actual Arc Voltage 3.
  • Page 7 NC system. 3.2 INSTALLATION CONTROLER ： The following section provides you with the procedure to follow when installing the HP103. Some of the steps direct you to other sections in this manual that provide you with more detailed instruction.
  • Page 8 HP103 Plasma Torch Height Controller directly above the torch.Find a mounting location away from the torch lifter unit. 2. Attach the wires from the CNC,the plasma,the lifter motor and lifter limit switches to a connector and then to the control box at the receptacle.
  • Page 9 HP103 Plasma Torch Height Controller Our company’s isolated divided voltage ratio is 100:1. The divided voltage ratio is set up as 100:1 before our company’s height controller leave factory. 3.4 IHS introduction Two types of IHS style of height controller 1.
  • Page 10 HP103 Plasma Torch Height Controller height controller will receive this signal, and then control the cutting torch to rise to the given Height of IHS. The height controller will control the plasma to arc on after IHS. 2. inductive proximity switch IHS style(switch mode: NPN Mode, 2mm, outer diameter Ф...
  • Page 11 HP103 Plasma Torch Height Controller control the plasma to arc on automatically after IHS. This IHS style is suitable for all plasma IHS. The approach switch is connected to the height controller via the SWITCH-IHS aviation socket. 3.5 Socket Workpiece...
  • Page 12 HP103 Plasma Torch Height Controller Down ATTN: Position limited switch should meet the cutting – off spot usually. set JP2,JP3 can use the cutting –no spot usually。 3、The port connected to plasma CON-PLASMA with 4 core socket connects to the port JP6 in main board.
  • Page 13 HP103 Plasma Torch Height Controller There are 6 ports with photo electricity insulated style between singlechip and NC system A、AUTO/MANUAL signal (EXAUTO): AUTO depends on high electricity level, HAND with low electricity level. Can use the JP7 set to the opposite state B、UP：It will rise when low electricity level is available.
  • Page 14 HP103 Plasma Torch Height Controller 6. Isolated divided voltage board wiring diagram. ATTN: 1. To reduce noise emission, 20 AWG (0.5 mm2) shielded cable is recommended. 2. The arc lead in THC is negative, if the pole mis-connected, THC can not work.
  • Page 15 HP103 Plasma Torch Height Controller Electrical Schematic Chat 2 - - 15 - -...
  • Page 16 HP103 Plasma Torch Height Controller Chat3 - - 16 - -...
  • Page 17 HP103 Plasma Torch Height Controller Chart 4 - - 17 - -...
  • Page 18 HP103 Plasma Torch Height Controller Chart 5 Voltage- Voltage+ AC220V POWER 100:1None isolation vol-divide output Out- Out+ Isolate vol-div out - - 18 - -...
  • Page 19 HP103 Plasma Torch Height Controller 3.4 Parameter adjusted: RP402 RP401 RP104 RP31 RP501 RP102 RP225 RP403 R6012 Clockwise rotation becomes bigger, counterclockwise rotation becomes smaller. • RP402:Input arc voltage amplify set. • RP401:Internal imitation arc voltage set. • RP104: Arc max error set up. Initialization: 030 During the cutting course, the cutting torch have the cutting crack (out-in line), the arc voltage will be raised immediately.
  • Page 20 HP103 Plasma Torch Height Controller On opposite, the parameter is smaller, sensitive will be lower and the running stability will be higher. So a appropriate coefficient selected can get a good balance between the sensitive and stability. • RP102: Control voltage zero adjustment •...
  • Page 21 HP103 Plasma Torch Height Controller • JP8: Enable arc max error. Set left disable, set right enable. • SP2: Set the maximum current and PWM Frequency. 4. Troubleshooting Fault cause action NO display on LED The error of Power Check the power...
  • Page 22 HP103 Plasma Torch Height Controller 2. inductive proximity Replace the inductive switch damaged. proximity switch (signal: 2MM, type.) Do not Arc-on after 1. inductive proximity Replace a new switch switch is damaged. No signal feedback. 2. The IHS time is Prolong the IHS time very short.
  • Page 23 HP103 Plasma Torch Height Controller The cutting torch is It is very short for the delay time setup in operation menu “IHS time” moved before cutting torch pierces material. 1. Increase the “Given arc voltage” setup The cutting torch drop toward the workpiece 2.prolong the time of auto-enter in NC system...
  • Page 24 HP103 Plasma Torch Height Controller 25.4 Current Pierce time Thickness Speed(MM/Min) ( V) (Sec) (MM) Aluminum 0.25 7493 2896 0.75 1524 0.75 12.7 19.0 Current Pierce time Thickness Speed(MM/Min) ( V) (Sec) (MM) Steel 10541 8255 5156 2896 0.25 5613 2489 0.75...