Bryant 637G Installation And Start-Up Instructions Manual
Bryant 637G Installation And Start-Up Instructions Manual

Bryant 637G Installation And Start-Up Instructions Manual

14 seer energy star split-system heat pump with puron

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NOTE: Read the entire instruction manual before starting the
installation.
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SAFETY CONSIDERATIONS
Improper installation, adjustment, alteration, service, maintenance,
or use can cause explosion, fire, electrical shock, or other
conditions which may cause death, personal injury, or property
damage. Consult a qualified installer, service agency, or your
distributor or branch for information or assistance. The qualified
installer or agency must use factory-authorized kits or accessories
when modifying this product. Refer to the individual instructions
packaged with the kits or accessories when installing.
Follow all safety codes. Wear safety glasses, protective clothing,
and work gloves. Use quenching cloth for brazing operations.
Have fire extinguisher available. Read these instructions thor-
oughly and follow all warnings or cautions included in literature
and attached to the unit. Consult local building codes and National
Electrical Code (NEC) for special requirements.
Recognize safety information. This is the safety-alert symbol
When you see this symbol on the unit and in instructions or
manuals, be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, and CAU-
TION. These words are used with the safety-alert symbol. DAN-
GER identifies the most serious hazards which will result in severe
personal injury or death. WARNING signifies hazards which
could result in personal injury or death. CAUTION is used to
identify unsafe practices which would result in minor personal
injury or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability,
or operation.
WARNING: Before installing, modifying, or servicing
system, main electrical disconnect switch must be in the
OFF position. There may be more than 1 disconnect
switch. Lock out and tag switch with a suitable warning
label. Electrical shock can cause personal injury or death.
CAUTION: Puron® (R-410A) systems operate at higher
pressures than standard R-22 systems. Be certain that
service equipment is rated for Puron®. Some R-22
service equipment may not be acceptable. Check with
your distributor.
INSTALLATION RECOMMENDATIONS
NOTE: In some cases noise in the living area has been traced to
gas pulsations from improper installation of equipment.
1. Locate unit away from windows, patios, decks, etc. where
unit operation sound may disturb customer.
2. Ensure that vapor and liquid tube diameters are appropriate
to capacity of unit.
installation and
start-up instructions
14 SEER ENERGY STAR
SPLIT-SYSTEM HEAT PUMP
WITH PURON®
.
—1—
Cancels: New
Fig. 1—Model 637G
3. Run refrigerant tubes as directly as possible by avoiding
unnecessary turns and bends.
4. Leave some slack between structure and unit to absorb
vibration.
5. When passing refrigerant tubes through the wall, seal
opening with RTV or other pliable silicon-based caulk. (See
Fig. 2.)
6. Avoid direct tubing contact with water pipes, duct work,
floor joists, wall studs, floors, and walls.
7. Do not suspend refrigerant tubing from joists and studs with
a rigid wire or strap which comes in direct contact with
tubing. (See Fig. 2.)
8. Ensure that tubing insulation is pliable and completely
surrounds vapor tube.
9. When necessary, use hanger straps which are 1 in. wide and
conform to shape of tubing insulation. (See Fig. 2.)
10. Isolate hanger straps from insulation by using metal sleeves
bent to conform to shape of insulation.
When outdoor unit is connected to factory-approved indoor unit,
outdoor unit contains system refrigerant charge for operation with
indoor unit of same size when connected by 15 ft of field-supplied
or factory accessory tubing. Add (or subtract) 0.6 oz/ft of 3/8
liquid line for lengths greater (or less) than 15 ft. For proper unit
operation, check refrigerant charge using charging information
located on control box cover and/or in the Check Charge section of
this instruction.
IMPORTANT: Maximum liquid-line size is 3/8-in. O.D. for all
residential applications including long line.
IMPORTANT: Always install the factory-supplied Puron® heat
pump (bi-flow) liquid-line filter drier. If replacing the filter drier,
refer to Product Data Sheet for appropriate part number. Obtain
replacement filter driers from your distributor or branch.
637G
II 637G-18-1
11-02
A98524

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Summary of Contents for Bryant 637G

  • Page 1 Consult local building codes and National A98524 Electrical Code (NEC) for special requirements. Fig. 1—Model 637G Recognize safety information. This is the safety-alert symbol When you see this symbol on the unit and in instructions or 3.
  • Page 2: Installation

    NOTE: Avoid contact between tubing and structure OUTDOOR WALL INDOOR WALL CAULK LIQUID TUBE VAPOR TUBE INSULATION THROUGH THE WALL JOIST HANGER STRAP (AROUND VAPOR ″D. (9.53) TIEDOWN ⁄ INSULATION TUBE ONLY) KNOCKOUTS (2) PLACES VAPOR TUBE A94199 DIMENSIONS (IN.) TIEDOWN KNOCKOUT MINIMUM 1″...
  • Page 3: Check Defrost Thermostat

    SENSING BULB COIL SENSING STRAP BULB EQUALIZER TUBE 8 O'CLOCK 4 O'CLOCK A00399 THERMOSTATIC EXPANSION Fig. 5—Positioning of Sensing Bulb VALVE A91277 If required by Long-Line Application Guideline, install LSV kit Fig. 4—Typical TXV Installation part No. KHALS0401LLS specifically designed for Puron® Heat VI.
  • Page 4 FEEDER TUBE SWEAT/ FLARE ADAPTER STUB TUBE TEFLON SEAL PISTON PISTON BODY DEFROST THERMOSTAT A97517 LIQUID SERVICE VALVE Fig. 6—Defrost Thermostat Location A99441 Fig. 7—Liquid Service Valve with Sweat Adapter Tube A. Outdoor Unit Connected To Factory-Approved In- door Unit These outdoor units are carefully evaluated and listed with specific F.
  • Page 5: Make Electrical Connections

    TABLE 1—REFRIGERANT CONNECTIONS AND RECOMMENDED LIQUID LINE AND VAPOR TUBE DIAMETERS (IN.) CONNECTION DIAMETER TUBE DIAMETER UNIT SIZE Liquid Vapor Liquid Vapor 018, 024 042, 048 1-1/8 NOTES: 1. Tube diameters are for lengths up to 50 ft. For alternate tube diameters and for tubing lengths greater than 50 ft horizontal or 20 ft vertical differential, consult the Application Guideline and Service Manual —...
  • Page 6 HEAT TYPICAL EVACUATE HP THERMOSTAT FAN COIL PUMP BREAK VACUUM WITH DRY NITROGEN 24 VAC HOT 24 VAC COM WAIT HEAT STAGE 2 EVACUATE COOL/HEAT STAGE 1 BREAK VACUUM WITH DRY NITROGEN INDOOR FAN WAIT RVS COOLING EMERGENCY IF AVAILABLE EVACUATE HEAT CHECK FOR TIGHT, DRY SYSTEM...
  • Page 7: Quiet Shift

    Should temperature continue to fall, R-W2 is made through CAUTION: To prevent personal injury wear safety sec-stage room thermostat bulb. Circuit R-W2 energizes a se- glasses, protective clothing, and gloves when handling quencer, bringing on first bank of supplemental electric heat and refrigerant.
  • Page 8 CESO130076–00 Speedup Quiet Defrost interval Pins Shift DIP switches A99442 Fig. 13—Defrost Control XIV. CHECK CHARGE C. HEATING CHECK CHART PROCEDURE To check system operation during heating cycle, refer to the Heat A. Unit Charge Pump Charging Instructions label on outdoor unit. This chart Factory charge is shown on unit rating plate.
  • Page 9 TABLE 3—REQUIRED LIQUID-LINE TEMPERATURE (°F) REQUIRED SUBCOOLING TEMPERATURE REQUIRED SUBCOOLING TEMPERATURE LIQUID PRESSURE LIQUID PRESSURE (°F) (°F) AT SERVICE VALVE AT SERVICE VALVE — — — — — —9—...
  • Page 10 —10—...
  • Page 11 —11—...
  • Page 12 • Do not vent Puron® into the atmosphere. • Do not use capillary tube coils. • Observe all warnings, cautions, and bold text. © 2002 Bryant Heating & Cooling Systems 7310 W. Morris St. Indianapolis, IN 46231 —12— Printed in U.S.A.

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