Chapman MG Series Original Instructions Manual

Manege grader

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MG Series Manége Grader
- All models
Original Instructions
Chapman Machinery Ltd, Hele Barton, Week St. Mary, Holsworthy,
Devon EX22 6XR Tel: 01288 308149
Email: sales@chapman-machinery.co.uk

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Summary of Contents for Chapman MG Series

  • Page 1 MG Series Manége Grader - All models Original Instructions Chapman Machinery Ltd, Hele Barton, Week St. Mary, Holsworthy, Devon EX22 6XR Tel: 01288 308149 Email: sales@chapman-machinery.co.uk...
  • Page 2: Table Of Contents

    1 Perimeter Grading 2 Primary Grading 3 Secondary Grading Maintenance & Service Tyre Pressure Depth Adjustment Screw Spring Tine Wear Blade wear Warranty The Chapman Warranty Warranty Conditions Extended Warranty Extended Warranty Conditions Transfer of Warranty Specification CE Declaration Page 2...
  • Page 3: Introduction

    Introduction By purchasing a Chapman Machinery MG250 Manége Grader you have purchased a product designed to give a first class finish and also have a long life span, if used and maintained correctly as detailed in this manual. A variety of options are available from the factory, and many of these are also suit- able for retro-fitment if your requirements change, or you purchase this machine used, and wish to use a different set-up.
  • Page 4: Hse Information

    HSE Information HSE information sheet Safe use of all-terrain vehicles (ATVs) in agriculture and forestry Agriculture Information Sheet No 33 Introduction Route planning and stability This information sheet gives advice on the safe use of Most accidents with these machines have occurred ATVs.
  • Page 5 Protective clothing Use a gauge that is designed for measuring and displaying low pressures – usually supplied with More than half of all ATV riders have been thrown off at the ATV; some time. As these machines are not fitted with either brakes and throttle.
  • Page 6 ● Never put your foot onto the ground to Using sprayers stabilise an ATV when riding, but shift your ● Pesticides should be used in accordance with the weight across the ATV away from the imbalance. Code of Practice for using plant protection Always read the owner’s manual.
  • Page 7 Lap straps should not be fitted. They prevent Where there is a risk of the machine rolling over, ● ● active riding and would be potentially lethal PUWER requires an employer to fit some device without a full cab or roll cage. to protect employees (the self-employed have the same duty to themselves).
  • Page 8: Important Safety Information

    Always read this manual before fitting or operating the machine – whenever any doubt exists contact your dealer or the Chapman Machinery Service Department for advice and assistance. Use only Chapman Genuine Service Parts on Chapman Machinery equipment and at- tachments. Ensure to:...
  • Page 9: Safety Information

    Safety Information - Do not operate this equipment unless you have studied this manual in full - Only use this machine for its designated task - improper use is both highly dangerous and damaging to machine components - Both operators & maintenance fitters should be familiar with the machine and fully aware of dangers surrounding improper use or incorrect repairs - Before starting, carry out a visual check on both machine &...
  • Page 10: Description

    Description The MG range of equipment are non-powered machines designed to be towed by a suitable vehicle such as a 4x4, UTV or ideally an ATV. Designed around a base machine suitable for simple pure sand areas, options and accessories can be added quickly and easily to enable the MG250 to tackle almost any arena surface type.
  • Page 11: Implement Decals

    Implement Decals If your implement does not contain all of the decals shown below, please contact Chapman Engineering for replacement decals before use. * Carefully read operators manual before handling this machine. Observe instructions and safety rules when operating. * Never reach into the crushing danger area as long as parts may move.
  • Page 12: Transporting & Lifting

    Transporting & Lifting Ensure that the vehicle used to transport or operate the Ménage Grader has adequate lifting and towing capacity. Follow towing vehicle manufacturer capacity guidelines. When lifting or moving the Ménage Grader for transport or delivery purposes, ensure to locate the lifting straps evenly across the frame to take the implement weight safe- ly.
  • Page 13: Operating Principles

    The tines are attached by an elegant single-bolt mechanism, to facilitate quick and easy replacement should one fail, or when the tines wear out. Replacement tines are easy to fit, and are available for a very reasonable price direct from Chapman Engin- neering.
  • Page 14: Rear Roller (Optional

    Rear Roller (Optional) The rear is an optional fitment specifically designed for use with advanced surfaces such as CLOPF, Turf float and other fibre-stabilised surfaces. The roller works well on any arena type, consolidating and ‘firming’ the surface, to give a true one-pass finish for busy liveries &...
  • Page 15 Rear Roller Notice: The rear roller is, by the very essence of its purpose for rolling & consolidating the surface, HEAVY. The design of the roller mounting arrangement is such that the roller automatically lifts off the surface when the machine is changed from “work mode”...
  • Page 16: Assembly

    Assembly Drawbar Fitment & Adjustment With the machine on the ground raise the transport lever so that the machine is in ‘work’ position. With the supplied bolts, attach the drawbar through the two fixing holes located on the frame and tighten to hand-tight only. Attach the gas strut to the mounting brcket using the fixings supplied.
  • Page 17: Rear Roller Fitment

    Rear Roller Fitment & Adjustment Safety Notice CAUTION - REAR ROLLER IS HEAVY Lower the machine to the ground by engaging ‘work’ mode. maneuver the roller at the rear of the machine so that the mounting holes align. Attach the roller using the two supplied M12 x 60mm bolts, washers and nuts utilizing the rearmost holes, as shown below.
  • Page 18: Adjustment

    Adjustment Working Depth Note: Ensure both tyres operate under the same working pressure (Recommended 4-6psi, 8psi for graders equipped with rear roller) - Move the grader to the arena that is suitable for test grading - Ensure the perimeter blade is in the parallel position - Lower the machine to the ground by engaging working position.
  • Page 19: Grading Procedure

    Grading Procedure There are three main parts to the grading process: 1 Perimeter Grading The edge material of the arena should always be levelled first upon entering the site, and is extremely important in preventing the material becoming banked around the perimeter of the arena.
  • Page 20 How to use the perimeter blade on the MG250 (Sept 2016 onwards) 1. Your machine will have the perimeter blade attached to the main frame on the right hand side as shown below. 2. With the machine in transport mode remove steel pin and turn the blade to a 90- degree angle (see below) making sure the pin holes are aligned.
  • Page 21 5. Once complete the blade will then be able to scrap the remaining surface in towards the machine and level accordingly, adjusting the depth stop if necessary – it is better to make two passes with the grader set to a lesser working depth, than one deep pass, and a more consistent surface will result.
  • Page 22 3 Secondary Grading It is recommended that, time permitting, a second grading pass is undertaken to ensure the desired surface finish and feel. This should be conducted in exactly the same manner as the primary grading operation, but in rows drawn at either 45° or 90°.
  • Page 23 1mm, or if excessive damage is incurred. Replacement of the perimeter blade is quick and easy, and wearing strips are available for fitment to the fixed blade if required. Contact your machinery supplier or Chapman Machinery direct for more details. Page 23...
  • Page 24 6. This warranty does not extend to parts, materials or equipment not manufactured by Chapman Machinery, for which the Buyer shall only be entitled to the benefit of any such warranty or guarantee given by the manufacturer to Chapman Machinery.
  • Page 25 8. Chapman Machinery is not liable under this warranty for any repairs carried out without Chapman Machinery’s written consent or without Chapman Machinery being afforded a reasonable opportunity to inspect the machinery the subject of the warran- ty claim. Chapman Machinery’s written consent must, therefore, be obtained before any repairs are carried out or parts replaced.
  • Page 26 Specification Page 26...
  • Page 27 EU DECLARATION OF CONFORMITY 93/44/ Chapman Machinery Ltd Hele Barton Week St.Mary Holsworthy Devon EX22 6XR The Products Covered by this Declaration Product: MG250 Manége Grader & Attachments Standards and Regulations used: Machinery Directive 2006/42/EC Place of Issue: United Kingdom...
  • Page 28 directives supplied Signed Date: ..12/07/2010....Page 28...

This manual is also suitable for:

Mg250

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