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Champion 100647 Operator's Manual

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OPERATOR'S MANUAL
MODEL #100647
ChAiNSAw
REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com
or visit championpowerequipment.com
READ AND SAVE ThiS MANUAL. This manual contains important safety precautions which should be read and understood before operating the product. Failure to
do so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
Made in China - REV 20190829
Champion Power Equipment, Inc., Santa Fe Springs, CA USA

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Summary of Contents for Champion 100647

  • Page 1 This manual should remain with the product. Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice. Made in China - REV 20190829 Champion Power Equipment, Inc., Santa Fe Springs, CA USA...

  • Page 2: Table Of Contents

    TAbLE Of CONTENTS 100647 - ChAiNSAw TAbLE Of CONTENTS Maintenance ..........Maintenance Schedule ........... introduction ........... Adding Bar and Chain Oil ........

  • Page 3: Introduction

    100647 - ChAiNSAw iNTRODUCTiON SAfETY DEfiNiTiONS Congratulations on your purchase of a Champion Power Equipment The purpose of safety symbols is to attract your attention to (CPE) product. CPE designs, builds, and supports all of our possible dangers. The safety symbols, and their explanations, products to strict specifications and guidelines.

  • Page 4: Important Safety Instructions

    SAfETY iNSTRUCTiONS 100647 - ChAiNSAw iMPORTANT SAfETY iNSTRUCTiONS – Store fuel only in containers specifically designed and approved for the storage of such materials. Read all instructions before operating. – Always stop the engine and allow it to cool before filling the tank.

  • Page 5: Kickback Safety

    – Use only original equipment manufacturer (OEM) replacement parts and accessories for this unit. These are available from Kickback Safety Champion or other qualified service dealer. Use of any other parts or accessories could lead to serious injury to the user, wARNiNG ...
  • Page 6 – Only use replacement bars and chains specified by the manufacturer or the equivalent. These are available from Champion or other qualified service dealer. Use of any Linear unauthorized parts or accessories could lead to serious...

  • Page 7: Other Safety Warnings

    For users on U.S. Forest Land and in the states of – All service, other than the maintenance procedures described California, maine, Oregon and Washington. All U.S. Forest in this manual, should be performed by a Champion qualified Land and the state of California (Public Resources Codes service dealer.

  • Page 8: Safety Labels

    B- revised lineart on white substrate This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for outside parties without the explicit consent of Champion Power Equipment.

  • Page 9: Safety Symbols

    SAfETY iNSTRUCTiONS 100647 - ChAiNSAw Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 10: Quickstart Label Symbols

    30-60 seconds before cutting logs. 8. Disengage. Disengage the chain brake. This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and s outside parties without the explicit consent of Champion Power Equipment.

  • Page 11: Controls And Features

    CONTROLS AND fEATURES 100647 - ChAiNSAw CONTROLS AND fEATURES Read this operator’s manual before operating your chainsaw. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Chainsaw 1. Guide Bar 10. Throttle Trigger 2.

  • Page 12: Safety Features

    CONTROLS AND fEATURES 100647 - ChAiNSAw Safety features Parts included 1. Low-Kickback Saw Chain – significantly reduces the – Chainsaw chance of kickback and the intensity of kickback, due to – Chainsaw Case specially designed depth gauges and guard links.

  • Page 13: Assembly

    IF... If the chain does not stop moving, have the unit serviced containing greater than 10% ethanol will damage this engine by Champion or other qualified service dealer. and void the warranty. Always use E10 or less to protect the engine’s power.

  • Page 14: Operation

    OPERATiON 100647 - ChAiNSAw NOTiCE NOTiCE   For proper engine operation and maximum reliability, pay strict For proper engine operation and maximum reliability, pay strict attention to the gasoline and oil mixing instructions on the attention to the gasoline and oil mixing instructions on the 2-cycle oil bottle.
  • Page 15 OPERATiON 100647 - ChAiNSAw 3. Fill the chain oil reservoir with bar and chain oil. Refer to Adding Bar and Chain Oil in the Maintenance section. Starting Position 4. Make sure the chain brake is engaged. Refer to Testing the Chain Brake in the Assembly section.

  • Page 16: Tips For Best Results

    OPERATiON 100647 - ChAiNSAw IF... the engine is already warm, crouch in the starting position, – Practice cutting a few small logs before beginning a major pull the choke knob out to position 1 and then push the choke cutting operation.

  • Page 17: Cutting Procedure Basics

    OPERATiON 100647 - ChAiNSAw – Use these hand placements whether the operator is left- 5. Maintain a steady speed throughout the cut. Keep the unit handed or right-handed. This will help keep the operator running through the entire cut. slightly to the left of the unit and out of the direct line of the 6.

  • Page 18: Felling: Procedure

    OPERATiON 100647 - ChAiNSAw felling: Procedure Direction of fall Small trees, up to 6 - 7 inches (15 - 18 cm) in diameter, are Second cut usually felled in a single cut. Larger trees require a sequence of 1/3 diameter...

  • Page 19: Limbing

    OPERATiON 100647 - ChAiNSAw 3. Remove the cut limbs from the work area. Wedge Support limb Figure 13 4. As the hinge gets smaller, the tree should begin to fall. When Figure 15 the tree begins to fall, remove the chain saw from the cut, stop the engine and set the unit down immediately.

  • Page 20: Pruning

    OPERATiON 100647 - ChAiNSAw 1b. If the log is supported on two ends (Fig. 17), make the first cut from above (overbucking). Refer to Overbucking. Overbucking 2. Make the second cut from the opposite side until the two cuts meet. If the diameter of the wood is large enough, insert soft plastic or wooden wedges to hold the cut open and prevent pinching (Fig.20).

  • Page 21: Maintenance

    — Clean the cylinder fins. Refer to Cleaning in the Cleaning wARNiNG and Storage section.  When fueling or using your chainsaw, a fire extinguisher should * If maintenance or replacement is required, have the unit serviced by Champion or be available. other qualified service dealer.

  • Page 22: Adding Bar And Chain Oil

    MAiNTENANCE 100647 - ChAiNSAw Adding bar and Chain Oil Adjusting the bar And Chain Oil flow Bar and chain oil will slowly flow from the chain oil reservoir onto DANGER  the chain. Approximately one tank of bar and chain oil is used for every tank of fuel.
  • Page 23 MAiNTENANCE 100647 - ChAiNSAw 2. On the clutch housing, loosen (counter clockwise) the two 13mm nuts (1/4 to 1/2 turn) that secure the housing to the engine assembly. The nuts need to be loosened enough to allow the bar to move. Do not loosen the nuts more than 1 full turn.

  • Page 24: Removing And Installing The Guide Bar And Saw Chain

    MAiNTENANCE 100647 - ChAiNSAw Removing and installing the Guide bar and 4. Remove housing, review for any potential damage, clean and set aside (Fig. 29). Saw Chain CAUTiON  The guide bar, saw chain, and saw bearings will wear more rapidly if the saw chain is not properly tensioned.

  • Page 25: Maintaining The Saw Chain

    If you do not fully understand the sharpening procedure after reading the instructions, have the saw chain sharpened by Pay attention to the correct Champion or other qualified service dealer or replace the saw direction of the saw chain. chain.

  • Page 26: Maintaining The Guide Bar

    MAiNTENANCE 100647 - ChAiNSAw 2d. Apply a few firm strokes to each tooth. When filed correctly, the top plate will be at a 30º angle and the side Correct Filling angle plate will be at an 80º angle (Fig. 34). Using the correct...

  • Page 27: Lubricating The Guide Bar Sprocket Tip

    MAiNTENANCE 100647 - ChAiNSAw 3. Frequently check the guide bar for damage (Fig. 39). Feathering and burring of the guide bar rails (the ridges on either side of the bar groove) is a normal process of guide bar wear. Such faults should be smoothed with a file as soon as they occur (Fig.

  • Page 28: Maintaining The Air Filter

    Checking the fuel, cleaning the air filter, and adjusting the idle speed should solve most engine problems. If not, and any of the following conditions are true, take the unit to a Champion or other qualified service dealer: air filter –...

  • Page 29: Maintaining The Spark Plug

    6. Inspect the spark plug. If the spark plug is cracked, fouled cools, which could damage the unit if the chain is too tight. or dirty, replace it with a Champion RCJ7Y or Bosch L8RTF 2. Clean the unit with a damp cloth. Do not douse the unit with Spark Plug water.

  • Page 30: Storage

    STORAGE 100647 - ChAiNSAw STORAGE – Loosen the saw chain if the chain tension was adjusted during operation. The saw chain will contract as the unit cools, which could damage the unit if the chain is too tight. – Allow the engine to cool before storing.

  • Page 31: Specifications

    Spark Plug ......Champion RCJ7Y or Bosch L8RTF Lubrication ........

  • Page 32: Parts Diagram

    SPECifiCATiONS 100647 - ChAiNSAw Parts Diagram...

  • Page 33: Parts List

    SPECifiCATiONS 100647 - ChAiNSAw Parts List Part Number Description Qty. Part Number Description Qty. A38.0313.0005 Anti-Freeze Block A38.0812.0000 Chain Brake Assembly A38.0313.0004 Shock Block A38.0312.0015 Screw M5 × 40 Tapping Screw A38.0312.0012 Shield Gland 01.01.3031 St4.8 × 16 A38.0312.0011 Heavy Brock Gland A38.0300.0005...
  • Page 34 SPECifiCATiONS 100647 - ChAiNSAw Part Number Description Qty. A38.0611.0200 Petrol Cover Assembly A38.0311.0302 Anti-Drop Plate 03.01.2.100 O Ring Ø24.7 × 3.55 A38.0611.0201-28 Petrol Cover 03.01.2.110 O Ring Ø19 × 3.5 A38.0611.0301-22 Oil Cover A38.0611.0300 Oil Cover Assembly A38.0306.0400 Ground Conductor 02.05.92...

  • Page 35: Engine Parts Diagram

    SPECifiCATiONS 100647 - ChAiNSAw Engine Parts Diagram...

  • Page 36: Engine Parts List

    SPECifiCATiONS 100647 - ChAiNSAw Engine Parts List Part Number Description Qty. Part Number Description Qty. 34 01.01.6102 Screw M5 × 12 A41.0101.0001-7 Cylinder Body 35 A38.0301.0016-1 Chain Catcher 01.03.0113 Nut M5 36 A38.0301.0017 Chain Catcher Screw 01.04.0091 Lock Washer Ø5 37 A38.0301.0006...

  • Page 37: Troubleshooting

    TROUbLEShOOTiNG 100647 - ChAiNSAw TROUbLEShOOTiNG Problem Cause Solution The fuel tank is empty Fill the fuel tank with properly mixed fuel Press the primer bulb 10 times or until fuel is The primer bulb was not pressed enough visible Move the choke knob to Position 2, press the Engine will not start.

  • Page 38: Warranty

    The policy of CPE is to continuously improve its products. Repair/Replacement warranty Therefore, CPE reserves the right to change, modify, or Champion Power Equipment (CPE) warrants to the original discontinue models, designs, specifications, and accessories of all consumer purchaser that each new CPE brand gasoline chainsaw products at any time without notice or obligation to any purchaser.

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