CVS RKL 160 Operating Instructions Manual
Multi-cell compressor
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Summary of Contents for CVS RKL 160
- Page 1 Operating instructions Multi-cell compressor RKL 160 Doc-ID: 5007 / BA / EN Release: Rev. 03 / 07/02/2018 The operating instructions must be read by the RKL 160 operator before start-up!
- Page 2 Translation of the original operating manual © CVS engineering GmbH Großmattstraße 14 79618 Rheinfelden / Germany Phone: +49 (0)7623 71741-0 Customer service: +49 (0)7623 71741-0 E-Mail: info@cvs-eng.de Internet: www.cvs-eng.de...
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Page 3: Table Of Contents
Operating instructions Multi-cell compressor RKL 160 Contents Contents Contents ..................3 General ..................5 Information regarding the operating instructions ... 5 Pictogram explanation ........... 6 Limitation of Liability ............7 Copyright protection ............7 Spare parts ..............8 Warranty conditions ............8 Customer Service ............ - Page 4 Operating instructions Multi-cell compressor RKL 160 Contents Malfunctions .................25 Safety ................25 Recommissioning after corrective action .....25 Malfunction table ............26 Spare parts ................27 10 Decommissioning and disposal .........27 Index ....................28...
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Page 5: General
These operating instructions provide important information on how to deal with the multi-cell compressor RKL 160 (hereinafter referred to as "RKL 160"). A precondition for safe operation is the observance of all specified safety and handling instructions. Furthermore, all local accident prevention regulations and general safety regulations valid for the application area of the RKL 160 must be observed. -
Page 6: Pictogram Explanation
Operating instructions Multi-cell compressor RKL 160 General 1.2 Pictogram explanation Warning notes Warning notes are characterised by pictograms in these operating instructions. The warning notes are marked by signal words expressing the extent of the hazard. It is absolutely essential to observe the notes and to proceed with caution in order to prevent accidents as well as bodily injuries and property damage. -
Page 7: Limitation Of Liability
The manufacturer guarantees the correct functioning of the applied process technology and the performance parameters identified. The warranty period commences on the date the RKL 160 is delivered to the customer. Components are exempted from the warranty and from claims for defects as far as wear and tear damage is concerned. -
Page 8: Spare Parts
Operating instructions Multi-cell compressor RKL 160 General 1.5 Spare parts WARNING! Risk of injury by incorrect spare parts! Incorrect or defective spare parts can result in damage, malfunctions or total failure and also impair safety. Therefore: – Use only the manufacturer's original spare parts. -
Page 9: Safety
2.3 Operator's responsibility The RKL 160 is used for industrial purposes. The operator of the RKL 160 is therefore subject to the legal obligations concerning occupational safety. The provisions valid at the place of installation as well as the safety and accident prevention regulations of the Institution for statutory accident insurance and prevention must be observed. -
Page 10: Operating Personnel
2.5 Personal protective equipment When handling the RKL 160, it is necessary to wear personal protective equipment, in order to minimise health hazards. Before carrying out any work, properly don the necessary protective equipment such as gloves, safety goggles, etc. -
Page 11: Occupational Safety And Special Risks
Observe the safety notes listed here and the warning notes in the other chapters of these instructions to reduce health hazards and to avoid dangerous situations. Danger symbols at the RKL 160 The relevant dangerous spots on the RKL 160 are identified by these pictograms: DANGER! General danger pictogram! …... - Page 12 RKL 160 is stationary. For this, the RKL 160 must be secured against restarting! – The RKL 160 may not be under pressure or in a state of vacuum while work is being carried out on it.
- Page 13 Operating instructions Multi-cell compressor RKL 160 Safety Moving components WARNING! Risk of injury by moving components! Powered rotating components can cause the most serious injuries! Therefore during operation: – It is absolutely forbidden for persons to stay in the hazard area or in the immediate vicinity! –...
- Page 14 Improper transport Danger! Danger by falling down or tilting of the RKL 160! The weight of the RKL 160 may injure a person and cause serious bruising! Therefore: – Depending on the dead weight and size of the RKL 160, use a pallet on which the RKL 160 can be moved by means of a fork lift.
- Page 15 – Maintenance work and troubleshooting work may only be carried out by sufficiently qualified and instructed personnel. – Secure RKL 160 against restarting, switch off drives! – Before starting any work, provide for sufficient space and freedom of movement during assembly.
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Page 16: Technical Data
Maximum final overpressure at the pressure flange [bar] 1) Consult CVS for suction temperature and/or altitudes outside the permissible working range. 2) Intake pressure at the suction flange = 1 bar, suction and ambient temperature = 20 °C Tab. 2: Permissible working range... -
Page 17: Design And Function
Operating instructions Multi-cell compressor RKL 160 Design and function 4 Design and function 4.1 Design Fig. 1: Design Suction flange – air entry DN 40 Shaft protection grid counter-side Pressure flange – air exit DN 32 Fixing feet Attachment thread for flanges... -
Page 18: Cooling
Operating instructions Multi-cell compressor RKL 160 Design and function 4.2 Cooling The RKL 160 is air-cooled. Ensure at installation that no heat accumulation results and that the cooling air can circulate freely. The front cooling air entry openings must not be covered. -
Page 19: Control And Display Elements
Operating instructions Multi-cell compressor RKL 160 Design and function Drives The RKL 160 can be driven via: Articulated shaft V-belt Flexible coupling Details about the drives and their design can be found in the separate mounting instructions for the RKL 160. -
Page 20: Transport And Storage
Securely fasten the RKL 160 prior to transport (e.g. screw it onto a pallet) Transport and put down the RKL 160 with a fork lift or secure with straps and lift with suitable lifting gear. 5.3 Storage Storage of packages Store packages under the following conditions: ... -
Page 21: Start-Up And Operation
10 minutes: Input speed (see Tab. 2) Final overpressure (see Tab. 2). 6.3 Switching off Switch off the RKL 160 as follows: Switch off drive. Close the shut-off valves (if installed) Drain the condensate tank (if available) Tank may not be under pressure then. - Page 22 Operating instructions Multi-cell compressor RKL 160 Start-up and operation Safety valve inspection The safety valve is no regulating device! The operational capability must be checked on start-up and later at weekly intervals. The safety valve must be secured against misadjustment. Blocking or manipulating the safety valve can have penal consequences if it gives rise to an accident.
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Page 23: Maintenance
Operating instructions Multi-cell compressor RKL 160 Maintenance 7 Maintenance 7.1 Safety during maintenance work See chapter 2.6 "Occupational safety and special risks". Personal protective equipment The following must be worn during all maintenance work: Safety working clothing Protective gloves ... -
Page 24: Performance Of Maintenance Work
If maintenance is required, open filter casing and replace filter cartridge. Action after lengthy standstill If the standstill of the RKL 160 installed inside the vehicle lasts for more than a month, we recommend putting the RKL 160 into operation once a month for 15 minutes. -
Page 25: Malfunctions
See chapter 2.5. Conduct in the case of The following basically applies: malfunctions Immediately switch off the RKL 160 in case of malfunctions representing an immediate danger for individuals or material assets. Switch of all power supplies and secure against restarting. -
Page 26: Malfunction Table
Operating instructions Multi-cell compressor RKL 160 Malfunctions 8.3 Malfunction table Malfunction: Possible cause Corrective action Execution Air filter soiled Clean or replace filter cartridge Operator Delivery rate too Pressure line leaky Eliminate leakage Specialised staff Speed too low Correct speed (refer to Tab. 2) -
Page 27: Spare Parts
Filter cartridge to suction air filter 432 096-00 10 Decommissioning and disposal A RKL 160 that is no longer usable should not be recycled as complete unit, but disassembled into individual components and recycled according to material types. Non-recyclable materials have to be disposed of in an environmentally compatible manner. -
Page 28: Index
Operating instructions Multi-cell compressor RKL 160 Index Index Maintenance ............23 Acceptance ............9 Maintenance ............15 Maintenance schedule ........23 Cleaning Maintenance work ..........24 RKL 160 ............24 Malfunction table ..........26 Components, moving ......... 13 Malfunctions ............25 Compressed air.......... - Page 29 Operating instructions Multi-cell compressor RKL 160 Index...
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