CVS RKL 160 Operating Instructions Manual

Multi-cell compressor
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Operating instructions
Multi-cell compressor
RKL 160
Doc-ID: 5007-00/27.06.2012/BA/EN
Release: 06/2012
Prior to installing the machine and putting it into operation you must have read and understood
these operating instructions.

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Summary of Contents for CVS RKL 160

  • Page 1 Operating instructions Multi-cell compressor RKL 160 Doc-ID: 5007-00/27.06.2012/BA/EN Release: 06/2012 Prior to installing the machine and putting it into operation you must have read and understood these operating instructions.
  • Page 2 Translation of the Original Operating Instructions © CVS engineering GmbH Grossmattstraße 14 D-79618 Rheinfelden Customer service: +49 (0)7623 71741-31 Email: info@cvs-engineering.de Internet: www.cvs-eng.de Generated by: alphatec Technische Dokumentation Basler Str. 1 79639 Grenzach-Wyhlen Germany www.alphatec-dokumentation.de...
  • Page 3: Table Of Contents

    Operating instructions Multi-cell compressor RKL 160 Contents Contents General..................5 Information about the installation instructions ....5 Pictogram explanation ...........6 Limitation of Liability ............7 Copyright protection............7 Spare parts ..............8 Warranty conditions ............8 Customer Service ............8 Safety ..................9 Intended use ..............9 Acceptance and Monitoring ...........9 Operator's responsibility ..........9...
  • Page 4 Operating instructions Multi-cell compressor RKL 160 Contents Malfunctions ................ 25 Safety ................25 Recommissioning after corrective action ....26 Malfunction table ............26 Spare parts................27 10 Decommissioning and disposal ........27 Index..................... 28...
  • Page 5: General

    Operating instructions Multi-cell compressor RKL 160 General General 1.1 Information about the installation instructions These operating instructions provide important information on how to deal with the machine. A precondition for safe operation is the observance of all specified safety and handling instructions.
  • Page 6: Pictogram Explanation

    Operating instructions Multi-cell compressor RKL 160 General 1.2 Pictogram explanation Warning notes Warning notes are identified by icons in these operating instructions. The warning notes are marked by signal words expressing the extent of the hazard. It is absolutely essential to observe the notes and to proceed with caution in order to prevent accidents as well as bodily injuries and property damage.
  • Page 7: Limitation Of Liability

    Operating instructions Multi-cell compressor RKL 160 General 1.3 Limitation of Liability All specifications and notes in these operating instructions were compiled with consideration to the valid standards and regulations, the state of the art as well as to our long-standing knowledge and experience.
  • Page 8: Spare Parts

    Operating instructions Multi-cell compressor RKL 160 General 1.5 Spare parts WARNING! Risk of injury by incorrect spare parts! Incorrect or defective spare parts can result in damages, malfunctions or total failure and also impair safety. Therefore: – Use only the manufacturer's original spare parts.
  • Page 9: Safety

    Operating instructions Multi-cell compressor RKL 160 Safety Safety 2.1 Intended use The RKL160 is intended exclusively for the compression of filtered air. The machine has been developed for installation into a superordinate system. Only use machine for the intended use.
  • Page 10: Operating Personnel

    Operating instructions Multi-cell compressor RKL 160 Safety In addition, it is the operator's responsibility to ensure that: the machine is always in a technically perfect condition. the machine is maintained in accordance with specified maintenance intervals. all safety devices are regularly examined for completeness and operability.
  • Page 11: Occupational Safety And Special Risks

    Operating instructions Multi-cell compressor RKL 160 Safety 2.6 Occupational safety and special risks The remaining risks, which result from the hazard analysis, are specified in the following section. Observe the safety notes listed here and the warning notes in the other chapters of these instructions to reduce health hazards and to avoid dangerous situations.
  • Page 12 Operating instructions Multi-cell compressor RKL 160 Safety Hazard notes and occupational safety For your own safety and that of the machine, the following information must be observed and complied with: Improper operation DANGER! Danger due to improper operation! – Only use machine in a perfect technical condition.
  • Page 13 Operating instructions Multi-cell compressor RKL 160 Safety Moving components WARNING! Risk of injury by moving components! Powered rotating components can cause the most serious injuries! Therefore during operation: – It is absolutely forbidden for persons to stay in the hazard area or in the immediate vicinity! –...
  • Page 14 Operating instructions Multi-cell compressor RKL 160 Safety Improper transport Danger! Danger by falling down or tilting of the machine! The weight of the machine may injure a person and cause serious bruising! Therefore: – Depending on the dead weight and size of the machine, use a pallet on which the machine can be moved by means of a fork lift.
  • Page 15 Operating instructions Multi-cell compressor RKL 160 Safety Maintenance and troubleshooting WARNING! Risk of injury due to improper maintenance and troubleshooting! Improper maintenance and troubleshooting can lead to serious bodily injuries or property damage. Therefore: – Maintenance work and troubleshooting work may only be carried out by sufficiently qualified and instructed personnel.
  • Page 16: Technical Data

    Maximum final overpressure at the pressure flange [bar] 1) Consult CVS for suction temperature and/or altitudes outside the permissible working range. 2) Intake pressure at the suction flange = 1 bar, suction and ambient temperature = 20 °C Table 2: Permissible working range...
  • Page 17: Design And Function

    Operating instructions Multi-cell compressor RKL 160 Design and function Design and function 4.1 Design Fig. 1: Design Suction flange – air entry DN 40 Shaft protection grid counter-side Pressure flange – air exit DN 32 Fixing feet Attachment thread for flanges...
  • Page 18: Cooling

    Operating instructions Multi-cell compressor RKL 160 Design and function 4.2 Cooling The compressor is air-cooled. Ensure at installation that no heat accumulation results and that the cooling air can circulate freely. the front cooling air entry openings must not be covered.
  • Page 19: Control And Display Elements

    Operating instructions Multi-cell compressor RKL 160 Transport and storage 4.4 Control and display elements Depending on the installation situation, different display elements such as pressure gauge, temperature gauge and negative pressure display are mounted. Transport and storage 5.1 Safety notes for transport See Chapter 2.6 "Occupational safety and special risks".
  • Page 20: Start-Up And Operation

    Operating instructions Multi-cell compressor RKL 160 Start-up and operation Start-up and operation 6.1 Safetynotes See Chapter 2.6 "Occupational safety and special risks". Personal protective equipment See Chapter 2.5. 6.2 Start-up Inspection prior to initial start-up The following points must be checked prior to initial start-up: Transport damage to the compressor Conduits for free passage and leak tightness.
  • Page 21: Switching Off

    Operating instructions Multi-cell compressor RKL 160 Start-up and operation 6.3 Switching off Switch the compressors off as follows: Switch off drive. Close shut-off valves. Drain the condensate tank. 6.4 Inspections to be performed Non-return valve The non-return valve is maintenance free, but is subject to wear like any other moving part.
  • Page 22 Operating instructions Multi-cell compressor RKL 160 Start-up and operation Height wear rotor vanes Based on a daily runtime of 3 to 4 hours, the initial inspection should be performed after approx. 6 months. For further inspections, see page 24, Table 4 "Maintenance schedule".
  • Page 23: Maintenance

    Operating instructions Multi-cell compressor RKL 160 Maintenance Maintenance 7.1 Safety during maintenance work See Chapter 2.6 "Occupational safety and special risks". See Chapter 2.5. Personal protective equipment Environmental protection Observe the following information with regard to environmental protection during maintenance:...
  • Page 24: Performance Of Maintenance Work

    Operating instructions Multi-cell compressor RKL 160 Maintenance Maintenance schedule Interval Maintenance work To be carried out by Check the retaining screws. (see Chapter 6.4). Clean compressor (refer to chapter 7.3) Check and clean cooling air guidance (refer to chapter 7.3).
  • Page 25: Malfunctions

    Operating instructions Multi-cell compressor RKL 160 Malfunctions Malfunctions This chapter describes possible causes of malfunctions and trouble shooting tasks. Reduce the maintenance intervals if similar malfunctions occur repeatedly due to above-average intensive use so intervals correspond to the actual load.
  • Page 26: Recommissioning After Corrective Action

    Operating instructions Multi-cell compressor RKL 160 Malfunctions 8.2 Recommissioning after corrective action After corrective action or trouble shooting: Ensure that nobody is staying in the hazard area. Start in accordance with the instructions in chapter „Start-up“. 8.3 Malfunction table Malfunction:...
  • Page 27: Spare Parts

    Operating instructions Multi-cell compressor RKL 160 Spare parts Spare parts Customer Service In case of queries regarding the product, spare part orders, repairs, replacement machines and dispatch of fitters, please contact our customer service: Phone: +49 (0)7623 71741-31 10 Decommissioning and disposal...
  • Page 28: Index

    Operating instructions Multi-cell compressor RKL 160 Index Index Maintenance............23 Acceptance ............9 Maintenance schedule ........23 Maintenance work..........24 Cleaning Malfunction table ..........26 compressor............. 24 Malfunctions ............25 Components, moving......... 13 Compressed air..........13 Occupational safety ........... 11 Contact person.............

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