ABB PowerValue 11/31T User Manual
Battery cabinet
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Also See for PowerValue 11/31T:
- User manual addendum (4 pages) ,
- Operating manual (62 pages)
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Operating Manual
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Table of Contents
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Summary of Contents for ABB PowerValue 11/31T
- Page 1 User manual Battery cabinet for PowerValue 11/31T © Copyright 2016 ABB, All rights reserved...
- Page 2 Batt.cabinet PowerValue 11/31T-96 w/batt 4NWP100119R0004 Batt.cabinet PowerValue 11/31T-48 w/batt ABB Power Protection SA declines any kind of responsibility in the occurrence other batteries than the recommended ones are installed into the battery cabinet Batteries contain dangerous substances that will harm the environment if thrown away. If you change the batteries yourself, call qualified organizations for battery disposal and recycling.
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Page 3: Table Of Contents
Contents 1 Safety rules ....................... 4 1.1 Warning notice system ....................4 1.2 Safety symbols ......................4 1.3 Safety instructions ....................... 4 2 Unpacking ......................9 2.1 Preparation ........................9 2.2 Battery trays ....................... 11 2.3 Cabling kits ......................... 12 3 Installation ...................... -
Page 4: Safety Rules
1 Safety rules 1.1 Warning notice system SEVERE INJURY AND/OR SERIOUS DAMAGE TO THE SYSTEM WILL RESULT IF WARNING PROPER PRECAUTIONS ARE NOT TAKEN MINOR INJURY AND/OR DAMAGE TO THE PRODUCT MAY RESULT IF PROPER CAUTION PREACAUTIONS ARE NOT TAKEN NOTE REFER TO THE USER MANUAL TO AVOID PROPERTY DAMAGE 1.2 Safety symbols... - Page 5 DANGER! KEEP OUT OF BATTERY POLES WHICH CONTAIN DANGEROUS DC-VOLTAGES CAUSING FATAL ACCIDENTS WARNING! THE BATTERIES POSITIVE AND NEGATIVE ELECTRODES SHALL NOT DANGER! TOUCH METAL; PLACE BATTERIES ON NOT METALLIC SURFACES IN ORDER TO AVOID ANY SHORT CIRCUIT HAZARD WARNING! A BATTERY CAN PRESENT A RISK OF ELECTRICAL SHOCK AND HIGH SHORT CIRCUIT CURRENT.
- Page 6 DETERMINE IF BATTERY IS INADVERTENTLY GROUNDED. IF INADVERTENTLY GROUNDED, REMOVE SOURCE FROM GROUND. CONTACT WITH ANY PART OF A GROUNDED BATTERY CAN RESULT IN ELECTRAL SHOCK. THE DANGER! LIKELIHOOD OF SUCH SHOCK CAN BE REDUCED IF SUCH GROUNDS ARE REMOVED DURING INSTALLATION AND MAINTENANCE (APPLICABLE TO EQUIPMENT AND REMOTE BATTERY SUPPLIES NOT HAVING GROUNDED SUPPLY CIRCUIT) WARNING!
- Page 7 DANGER! DO NOT DISPOSE OF BATTERIES IN A FIRE. THE BATTERY MAY EXPLODE WARNING! DANGER! DO NOT OPEN OR MUTILATE BATTERIES. RELEASED ELECTROLYTE IS HARMFUL TO THE SKIN AND EYES. IT MAY BE TOXIC WARNING! DO NOT EXCEED BATTERY CABINETS OR UPS RATING LABELS CAUTION! THE BATTERY CABINET AND THE BATTERIES ARE HEAVY AND MAY TIP DURING TRANSPORTATION IF UNPACKING INSTRUCTIONS ARE NOT...
- Page 8 AS THE BATTERY LIFE DEPENDS ON THE AMBIENT TEMPERATURE, FOR THE UPS SYSTEM IT IS RECOMMENDED TO HAVE A LOCATION WITH CLIMATE- CONTROLLING SYSTEM NOTE! TO ENSURE AN OPTIMUM OPERATION OF THE UPS SYSTEM AND A CONTINUOUS AND EFFICIENT PROTECTION OF THE CONNECTED LOAD IT IS RECOMMENDED TO CHECK THE BATTERIES EVERY 12 MONTHS NOTE! Modifications reserved...
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Page 9: Unpacking
2 Unpacking Upon receiving the battery cabinet, carefully examine the packing container for any sign of physical damage. In case of damage, notify immediately the carrier. The packing container of the battery cabinet protects it from mechanical and environmental damage. Preserve the packaging for later re-use. - Page 10 3. Extract the battery plastic trays and the two packages with cables (fig.3) Fig. 3 Modifications reserved Page 10/30...
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Page 11: Battery Trays
2.2 Battery trays Check the internal battery plastic correspond to the following unpacking list: NR.OF DESTINATION TRAY PICTURE Q.TY BATTERIES SHELVES C1..C4 / TRAY A D1..D4 A1..A3 / TRAY B B1..B3 Modifications reserved Page 11/30... -
Page 12: Cabling Kits
2.3 Cabling kits Check all cables correspond to the following unpacking list: KIT #1 Description Drawing Length (cm) Quantity (pcs) CABLE 1-A CABLE 1-B CABLE 1-C CABLE 1-D CABLE 1-E STICKERS CABLE TIES KIT #2 Description Drawing Length (cm) Quantity (pcs) CABLE 2-A CABLE 2-B CABLE 2-C... -
Page 13: Installation
3 Installation For a correct installation and cabling of the battery cabinet, please follow step by step the instructions described below The instructions refer to the installation of the maximum amount of batteries that may fit in the battery cabinet (96 batteries, distributed in 4x24 strings); for using 48 batteries only please refer to Appendix A 3.1 Battery cabinet shelves overview The scheme of battery cabinet’s shelves is the following. -
Page 14: Battery Wiring
3.2 Battery wiring Refer in each moment to the electrical scheme at section 3. Insert 6 batteries in the trays type A and 8 batteries in the trays type B as shown in the following pictures Fig. 5 Fig. 6 Modifications reserved Page 14/30... - Page 15 Thus, connect the batteries in each tray in series by means of cables 1-A or 2-A, as shown below: Fig. 7 Fig. 8 Modifications reserved Page 15/30...
- Page 16 For shelves A1..A3, connect the cables 1-C or 2-C and 2-D as following: Fig. 9 For shelves B1..B3, connect the cables 2-E and 1-B or 2-B as following: Fig. 10 Modifications reserved Page 16/30...
- Page 17 For shelves C1..C4, connect the cables 1-C or 2-C and 1-D as following: Fig. 11 Finally, for shelves D1..D4, connect the cables 1-E and 1-B or 2-B as following: Fig. 12 Modifications reserved Page 17/30...
- Page 18 For each tray, make use of the provided cable ties to secure tightly the cables Close the lid of each tray, eventually make use of the provided stickers for a better result: A1..A3 Fig. 13 B1..B3 Fig. 14 Modifications reserved Page 18/30...
- Page 19 C1..C4 Fig. 15 D1..D4 Fig. 16 Modifications reserved Page 19/30...
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Page 20: Placing Batteries In The Cabinet
3.3 Placing batteries in the cabinet Place each tray in the correspondent shelf A1..A3 Fig. 17 B1..B3 Fig. 18 Modifications reserved Page 20/30... - Page 21 C1..C4 Fig. 19 D1..D4 Fig. 20 Modifications reserved Page 21/30...
- Page 22 Place back the side metal bars for both sides, making sure the cables run through the holes, as shown below: Fig. 21 Modifications reserved Page 22/30...
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Page 23: String Creation And Final Wiring
3.4 String creation and final wiring Refer in each moment to the electrical scheme at section 3 First create the series A1..A3 / B1..B3 / C1..C4 / D1..D4, each made by 24 battery blocks, as shown below: Fig. 22 Modifications reserved Page 23/30... - Page 24 Thus, connect the above 4 strings in parallel according to the electrical scheme at section 3. Fig. 23 Modifications reserved Page 24/30...
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Page 25: Test
Fig. 24 If the test is successful, place back the side and top covers; it’s now possible to connect the battery cabinet to a 11/31T UPS system according the correct procedure (see PowerValue 11/31T User Manual for further details) Modifications reserved... -
Page 26: Electrical Scheme
4 Electrical scheme Battery arrangement (4x24) x 9Ah 2 (Red) 8 (Red) 10 (Red) 5 (Red) 12 (Red) 2 (Red) 14 (Red) 1 (Red) 6 (B lack ) 4 (B lack ) 3 (B lack ) 4 (B lack ) 5 (Red) 2 (Red) 6 (B lack ) -
Page 27: Appendix A
5 Appendix A In case only 48 batteries (2x24 strings) have to be installed in the cabinet, such as for the following ABB product: 4NWP100119R0004 Batt.cabinet PowerValue 11/31T-48 w/batt it’s recommended to install the batteries only in the shelves A1..A3 and B1..B3... -
Page 28: Technical Specifications
12V 9Ah 6 Technical specifications Characteristic Value General data Battery cabinet for PowerValue 11/31 T Battery cabinet models Battery cabinet PowerValue 11/31T-96 Max.nr. of UPS modules Battery type VRLA 9 Ah Battery dimensions (WxHxD) 151x98x65 mm Max.nr. of batteries Nr. of batteries / string Max.nr of strings... - Page 29 Contact us www.abb.com/ups © Copyright ABB. All rights reserved. Specification ups.sales@ch.abb.com subjects to change without notice.