ABB REACT2-BATT Quick Installation Manual

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SOL AR INVERTERS
Quick Installation Guide
REACT2-BATT
In addition to what is explained below, the safety and installation information provided in the installation manual must be read and
followed. The technical documentation and the interface and management software for the product are available at the website.
The device must be used in the manner described in the manual. If this is not the case the safety devices guaranteed by the inverter
might be ineffective.
3
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List of supplied components
Available components for REACT2-BATT Quantity
Bracket for REACT2-BATT
1
wall mounting
Cable lug for earth cable 2
REACT2-BATT power con-
1
nection cable
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Safety precautions
Battery System provides a safe source of electrical energy when operated as intended and as designed.
Potentially hazardous circumstances such as excessive heat or electrolyte mist may occur under improper operating conditions,
damage, misuse and/or abuse. The following safety precautions and the warning messages described in this Part must be ob-
served.
HIGH VOLTAGE – ELECTRIC SHOCK HAZARD. Do NOT open any cover of REACT2-BATT
Organic Solvent Electrolyte
Cell components of Battery System contain organic solvent-based electrolyte. Breach of individual cells may allow some electrolyte
to be released from the cell. Direct contact with the liquid electrolyte can cause skin irritation.
If contact with the liquid electrolyte occurs, follow the suggestions below to minimize the chance of injury:
• Flush eyes immediately with cold running water for at least 15 minutes.
• Rinse skin immediately with water for at least 15 minutes.
• Remove clothing if soiled.
• Seek immediate medical attention.
Electrolyte Vent Product
Organic solvent electrolyte vent products are flammable. To avoid of flammable products, the following guidelines must be ob-
served:
• Operate the Battery System under conditions only as specified
• Keep sparks, flames and smoking materials away from the Battery
• Do not incinerate, puncture or impact the Battery System.
• Do not solder or weld to the Battery System.
HAZARD. The hazard warnings (set out below) are used to indicate risks or unsafe practices that CAN cause serious in-
jury or death.
• DO NOT dismantle or disassemble any parts.
• DO NOT set light to or heat.
• DO NOT use or leave near a naked flame, boiler or heated places (beyond the temperature range indicated in the technical data).
• DO NOT wet with fresh or salt water.
• DO NOT create damawging impacts or drop.
• DO NOT use for other equipment.
• DO NOT touch directly if there is a leak of electrolyte material.
• DO NOT touch if it shows any breaks in the cover where any parts under voltage are visible.
• DO NOT use should a fault or any anomaly (such as in smell, heat, colour, smoke, shape or noise) be found.
WARNING. The warnings (set out below) are used to indicate risks or dangerous actions which COULD cause serious
personal harm or damage to the product or property.
• Do not use with other inverter models if not expressly indicated by ABB.
• Do not use if is leaking of electrolyte material.
• Do not use if anomalies are present. Should the battery unit have a bad smell, changes in colouring, deformation or other anoma-
lous conditions during use (including charging and storage), do not use it.
CAUTION. The caution messages (set out below) are used to indicate risks or dangerous actions which could cause seri-
ous harm to people or damage to property.
• Do not use or leave exposed to direct sunlight (or in a vehicle which is exposed to the sun). The REACT2-BATT could produce heat,
smoke, breakages or flames. In addition, its performance might deteriorate and/or it might have a shorter lifespan.
Final installation of the equipment must not hinder access to any externally located disconnection devices.
Available components for REACT2-BATT Quantity
REACT2-BATT signal con-
1
nection cable
M5 hex nuts , M5 flat
washer and M5 serrated
1+1+1
lock washer for protective
earth cable installation
ABB
XXXXXXX XXXXXXX solar inverters XXXXXXX
XXXXXXX XXXXX XXXXX
Technical documentation 1
In addition
technical The documentation to what is explained in this guide, and
interface the the and management safety and installation software information
for the product provided are in the available installation at the website. manual mus
read t be followed. and
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Labels and Symbols
The labels on the equipment have the Agency marking, main technical data and identification of the equipment and manufacturer
In the manual and/or in some cases on the equipment, the danger or hazard
zones are indicated with signs, labels, symbols or icons.
Always refer to instruction man- General warning - Important
ual safety information
Positive pole and negative pole
Temperature range
of the input voltage (DC)
Hazardous voltage Hot surfaces
Always use safety clothing and/ Point of connection for ground-
or personal safety devices ing protection
The labels attached to the equipment must NOT be removed, dam-
aged, dirtied, hidden,etc...
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Equipment Models and Components
The model of equipment to which this guide refers is REACT2-BATT.
The principal components of the REACT2-BATT are shown in the figure and described in the following table:
20
21
24
26
Main components
08 Battery communication connector COMM.[A]
09 Battery power connector POWER [A]
20 REACT2-BATT wall bracket
21 REACT2-BATT
22 Battery communication connector COMM.[B]
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Lifting and transport
Transport and handling
The road transport of dangerous goods is regulated by the ADR international agreement.
The Battery Unit is identified in the ADR document by the number UN 3480 (LITHIUM-ION BATTERIES) in hazard CLASS 9. The bat-
tery unit, in its original packing, is compliant for road transport.
The ambient temperature allowed for transport is from -5°C to +40°C. The manufacturer guarantees the characteristics of the RE-
ACT2-BATT only if the aforementioned condition is respected.
• Transport of new batteries
The transport of Battery Units must comply with the general application of the ADR. For any exemptions, please refer to para-
graphs 1.1.3.1 and 1.1.3.6 of the ADR document.
• Transport of end-of-life batteries
Besides complying with the general application of the ADR, Battery Units which are transported for disposal must comply with
the following guidelines:
- Be packed in accordance with packing instruction P909 of 4.1.4.1 (original package of REACT2-BATT)
- The packages shall bear the following indication: "LITHIUM BATTERIES FOR DISPOSAL", in addition to other labels and indica-
tions provided for in the ADR.
For further details, please refer to the ADR document: "European Agreement concerning the International Carriage
of Dangerous Goods by Road", special regulation 377.
Contact ABB for further details regarding the correct battery unit disposal procedures.
Storage of REACT-BATT
The storage period of the REACT2-BATT begins from the date, on which the product is produced by ABB (the production date is in-
dicated on the product label placed on the lateral surface of the chassis and expressed as week of production - Year of production).
In order to guarantee the full operation of the system, REACT2-BATT shall be put into service within 6 months at most of the date of
delivery by ABB to the recipient of the goods.
In order to reduce risks during storage of the REACT2-BATT it must be considered that:
• Do not stack more than 4 REACT2-BATT boxes.
• Keep the boxes upright. Do not store upside down or on the sides.
• Storage temperature shall be in the range of -20 to +25°C (6 month storage time) or -20 to +45°C (3 month storage time).
• Storage humidity shall be less than 80% RH non-condensing.
• Capacity degradation will occur depending on storage time, temperature, and humidity.
• To minimize capacity degradation, storing in a dry place with temperature less than 25°C.
For the rules on storing the battery, refer to the regulations in force in the country concerned. In addition to the regulations in force
in the Country of interest, the following recommendations should be followed:
• Store the Battery Unit in its original packing (including the pallet), in a dry, cool, well-ventilated environment and away from water.
• Do not open/tamper with the original packing.
• Do not crush/deform the packing.
• Equip the storage environment with appropriate PPE.
• Never leave the REACT2-BATT in places where these may be accidentally hit and damaged.
• Never leave the REACT2-BATT in areas with high fire risk or in high-temperature areas.
• In the static position, the strapped batteries can be stacked up to a maximum of 4 units.
• Handling and loading onto means of transport is only allowed with a stack of maximum 2 units.
In case of damage or visible deformation of the cover contact ABB technical assistance service.
Lifting
Where indicated and/or where there is a provision, eyebolts or handles, which can be used as anchorage
points, are inserted and/or can be inserted.
The ropes and means used for lifting must be suitable for bearing the weight of the equipment.
Equipment weight:
Model Weight (kg)
REACT2-BATT 50
The number of required operators necessary to lift the equipment must be in accordance
to local regulations relating lifting limits per operator
Unpacking and checking
Bear in mind that the packaging elements (cardboard, cellophane, staples, adhesive tape, straps, etc.) may
cause cuts and/or injuries if not handled with care. They should be removed by suitable means and not left
in the hands of individuals who are not responsible (e.g. children).
The packaging components must be disposed of in accordance with the regulations in force in the country
of installation.
When you open the package, check that the equipment is undamaged and make sure all the components are
present.
If any defect or damage is detected, please stop, contact the carrier and also promptly inform the ABB Service
Disposal of battery unit
ABB is responsible for the battery unit disposal. Contact the local ABB service for further details.
At the end of its life cycle, Battery Unit can be packed and transported by trained personnel in accordance with Chapter 1.3 ADR
- See section "Transport of batteries at end of life".
In case the original packing of the Battery Unit is no longer available, you may request a new one by contacting the ABB service.
© Copyright 2018 Power-One Italy Spa. All rights reserved. Reproduction, use or disclosure to third parties without express written authorit
www.abb.com/solar
BATTERY UNIT MODEL: REACT2-BATT
V dc max 575 V
V dc operating range 170 - 575 V
I 4.5 A
dc max (charge)
b
I 5.6 A
dc max (discharge)
W hr 4.0 kWh
IP54
-20 to + 55 °C (*)
-4 to +1 31 °F (*)
(*): Out of 0 to +40 °C (+32 to +104 °F) temperature range, power derating occurs
Contains Rechargeable Li-ion Battery
WARNING!
- Refer to instruction manual for proper installation.
- Do not remove the cover. No user serviceable parts inside.
- Do not expose the unit to heating sources.
- Do not expose the unit to direct solar irradiation.
- Do not install or operate the unit in potentially explosive
atmosphere s.
a
Inverter/battery model
b
Main technical data
LABEL MATERIAL: 3M type 7331 (UL R/C, PGJI2)
INKS: Refer to UL File MH16411
LABEL CONTENT: Fixed as shown in the picture
SIZE: 125 mm (height) x 80 mm (width)
Pantone
300 C Process Yellow C
All material used and finished product, must meet the requirements of the current RoHS
Title
Regulatory Label for MODEL REACT2-BATT
Size Scale Dim. in mm
A4 1:1
COMM. POWER POWER COMM.
[B] [B] [A] [A]
22 23 09 08
23 Battery power connector POWER [B]
24 REACT2-BATT external protective earth [B]
25 REACT2-BATT external protective earth [A]
26 REACT2-BATT wall attachment point
Lifting points
4 (suggested in case of 2 operators)
2
Made in Italy
PROTECTIVE CLASS: I
a
D i rective
Modified
30/07/
Issued
D esign approved 30/07/
Elec. Eng. approved 30/07/
Mfg. approved 30/07/
Sheet Drawing No.
1/1 XLP .V31xx.0AL
25
26
4