Download
Share
Print this page
  1. Manuals
  2. Brands
  3. HARVEY Manuals
  4. Computer Hardware
  5. GYRO AIR G-800Pro Metric
  6. Operation manual

HARVEY GYRO AIR G-800Pro Metric Operation Manual

Dust processor
Hide thumbs

Advertisement

Quick Links

Download this manual
Revision A (2024-12-18)
207024502

Advertisement

loading
Need help?

Need help?

Do you have a question about the GYRO AIR G-800Pro Metric and is the answer not in the manual?

Questions and answers

Related Manuals for HARVEY GYRO AIR G-800Pro Metric

Summary of Contents for HARVEY GYRO AIR G-800Pro Metric

  • Page 1 Revision A (2024-12-18) 207024502...
  • Page 2 Table of Contents 1. Foreword and Warranty ......................1 2. Safety Regulations ........................1 2.1 General Safety Instructions ....................1 2.2 Specific Safety Instructions for Dust Processor ..............2 3. Machine Description ....................... 4 3.1 Feature Identification ......................5 3.2 Specification ........................6 3.3 Electrical Power Requirements ..................
  • Page 3 Congratulations on your new Harvey GYRO AIR G-800Pro Industrial Dust Processor manual. We appreciate your support in Harvey and hope that this product will serve you well for many years to come! This owners manual provides essential information to safely and efficiently operate your new dust processor.
  • Page 4 4. WARNING – To avoid electric shock: ○ Do not expose the machine to water or moisture. ○ Operators must be adequately trained in the use of the machine. 5. CAUTION – For indoor use only: ○ Operate and store this machine indoors. ○...
  • Page 5 Fire Suppression 1. Operate the machine only in locations equipped with fire suppression systems or where a fire extinguisher is readily accessible. 2. For small wood shops, an ABC-type (dry chemical) fire extinguisher is generally recommended. Consult NFPA 10 for additional information. 3.
  • Page 6 3. Machine Description The G-800Pro Industrial Dust Processor is a cutting-edge solution for advanced dust collection, combining innovative technology with user-friendly design. This machine is engineered to meet the demands of industrial woodworking environments while maintaining superior performance and ease of use. Gyro Air Technology ●...
  • Page 7 Important Usage Notes This dust processor is designed for the collection of dry dust only and must not be used for: ● Processing flammable or explosive dust. ● Operating in environments with volatile gases or explosive atmospheres. 3.1 Feature Identification (Fig. 1) 1.
  • Page 8 3.2 Specification G-800Pro Model Metric Imperial Electrical Power Requirement 200-240V 50Hz 1-Phase 200-240V 60Hz 1-Phase Breaker Size Motor Power 2.2kW Voltage/Phase 220V/3-Phase 220V/3-Phase Rated Amps 8.2A 8.2A Speed 2400-4500rpm Dimensions & Weights Overall Dimension 1295x750x1400 mm 65-1/8x34-5/8x43-1/2 in. Packing Size 1425x835x1640 mm 70-7/8x39-1/2x51-1/2 in.
  • Page 9 3.3 Electrical Power Requirements Power Supply ● Recommended Voltage: 220 VAC / 1PH / 50 or 60Hz ● Recommended Breaker Size: 20A The machine requires no additional electrical installation and is designed to operate within a steady-state AC power supply range of 0.9 to 1.1 times the rated value (200-240VAC). 3.3.1 Equipment Grounding Grounding is essential for safe operation and reducing the risk of electric shock.
  • Page 10 3.3.3 Electrical diagram (Fig. 2) Fig.2...
  • Page 11 4. Assembly and Installation of the Machine This machine is engineered for a hassle-free setup, requiring minimal assembly to get started. Most components come pre-assembled, significantly reducing the time and effort needed for installation. With a few straightforward steps, the machine can be unpacked, positioned, and connected, making it ready for operation almost directly out of the box.
  • Page 12 Completing these steps thoroughly will help ensure the machine is ready for installation and operation. For any discrepancies or concerns, please contact Harvey Customer Support for further resolution.
  • Page 13 Method 1: Transporting with the Pallet 1. Transport Using a Forklift: ○ With the machine still secured to the pallet, use a forklift to carefully move the pallet to the final setup location. ○ Important: Pay attention to the machine’s center of gravity, as the motor side is heavier.
  • Page 14 Method 2: Direct Removal from the Pallet 1. Unbolt the Machine from the Pallet: ○ Loosen the lock handle, detach the dust bin from the machine to make handling easier and prevent interference during movement and lifting(refer to Fig. 4). ○...
  • Page 15 4.3 Positioning the Machine 4.3.1 Positioning the Machine Proper positioning of the machine is essential to ensure safe operation, effective performance, and adequate ventilation for the motor. Follow these guidelines when placing the machine: 1. Distance from Walls or Obstacles: ○...
  • Page 16 5. Safety Considerations: ○ Avoid positioning the machine near flammable materials or in poorly ventilated areas. ○ Make sure the machine is not exposed to excessive moisture, which can affect its electrical and mechanical components. Refer to Fig.7 for visual guidance on proper positioning. These steps will help ensure optimal performance, safety, and longevity of the machine.
  • Page 17 IMPORTANT: ● Use flexible hoses only where necessary and prioritize solid ducting for main and branch runs. ● Properly size and ground all ducting materials to ensure safe, efficient operation. ● Consult with a qualified professional to design and install a system that meets your workspace and material requirements.
  • Page 18 Changing the Inlet Position The machine’s inlet port is positioned on the side by default but can be relocated to the top to accommodate overhead ducting configurations. To change the inlet port position, follow these steps: 1. Remove the Covers ●...
  • Page 19 IMPORTANT: ● This machine does not include dust collection hoses, as configurations vary depending on the specific dust source. ● Flexible hoses should only be used for short connections to minimize performance losses. ● For complex setups or troubleshooting, consult a qualified professional to ensure proper ducting and compliance with safety and performance standards.
  • Page 20 ● Inspect Power Cords: ○ Regularly check power cords for damage or wear, and replace them immediately to prevent short circuits or fire hazards. ● Avoid Improper Extension Cords: ○ Using undersized or excessively long extension cords can cause voltage drops, overheating, and loss of power.
  • Page 21  Press the pressure valve back down to lock it in place, preventing further rotation. 2. Close the Drain Valve: ○ Ensure the drain valve under the gas container is closed by setting the handle to the horizontal position. 3. Attach the Air Hose: ○...
  • Page 22 5. Function and Operation 5.1 Touch Screen Operation Instructions (Fig. 12) When the machine is powered on, the touch screen interface will illuminate and display the main interface (refer to Fig. 12). The interface is divided into three primary sections for user interaction: A: Running Status Display Area B: Operation and Control Area...
  • Page 23 5.1.1 Running Status Display Area (Section A) This section provides real-time updates on the machine’s operation and status. Refer to Fig. 12- 1 for details on each display component: Fig. 12-1 A1: Motor Running Speed ● Displays motor running speed in revolutions per minute (RPM). ○...
  • Page 24 Speed Adjustment Mode: Adjust motor speed as needed. Cruise Mode: Maintains constant power output for consistent performance. A5: Shutdown Mode ● Shows whether a delayed shutdown is active: No Delayed Stop: The machine stops immediately after being powered off. Delayed Stop: The machine continues running briefly for cleaning or other post-operation processes.
  • Page 25 5.1.2 Operation and Control Area B (Fig. 12-2) The Operation and Control Area consists of two main buttons, as shown in Fig. 12-2: ● B1: Start/Stop Button and Alarm Status ● B2: Filter Dust Cleaning Button Fig. 12-2 B1: Start/Stop Button and Alarm Status The B1 button is used to control the machine’s START/STOP function and monitor alarm notifications.
  • Page 26 5.1.3 Parameter Setup Area C (Fig. 12-3) The Parameter Setup Area allows users to configure various machine settings. These settings include Start/Stop modes, Running modes, Delayed Stop, Dust Cleaning parameters, and System Setup options. Fig. 12-3 C1: Start/Stop Setup (Fig. 12-4) ●...
  • Page 27 ● Confirm the desired mode by clicking the C2 button, then return to the main interface by selecting the ‘x’ icon. Fig. 12-5 C3: Delayed Stop Setup (Fig. 12-6) ● Set a delayed stop time for the motor to continue running after operation. This feature is useful for cleaning residual dust in the air.
  • Page 28 ● Dust Cleaning Modes: 1. Dust Cleaning Allowed in Running: The machine cleans dust during operation. (Factory default setting.) 2. Dust Cleaning Forbidden in Running: Disables dust cleaning during operation. 3. Automatic Dust Cleaning: Automatically cleans the filters when the pressure difference exceeds the threshold.
  • Page 29 1. Date and Time Setup (Fig. 12-9): ○ Set the system's current date and time, and select the time zone of your current location. Fig. 12-9 2. Language Setup (Fig. 12-10): ○ Choose the system’s display language from the available options. Fig.
  • Page 30 ○ When a system update is required, stop the machine operation before proceeding with the upgrade. Ensure the system remains powered on and connected to the network during the upgrade process, as indicated in Fig.12-11C. Fig. 12-11C 4. Network Connection (Fig. 12-12): ○...
  • Page 31 5.2 Instructions for Remote Control The included remote control enables convenient operation of the dust processor by allowing the operator to start and stop the machine wirelessly. The remote communicates with the dust processor using a 315 Hz signal. Usage Guidelines: ●...
  • Page 32 This machine currently supports only wired linkage. By modifying the electrical box, the start and stop of the dust source equipment will automatically be linked to the start and stop of the dust collector. For specific installation and setup instructions, please contact Harvey customer service team.
  • Page 33 5.6 Use of Dust Box The dust box is accessible via the front panel, as shown in Fig. 16. To empty the dust box: 1. Open the Dust Box panel and releasing the lock handle. Dust box panel 2. Pull the dust box out of the cabinet. 3.
  • Page 34 6. Maintenance Important Safety Instructions ● Always power off the machine before performing any maintenance tasks. ● Ensure all moving parts have completely stopped to avoid serious injury. ● Disconnect the air supply before cleaning, repairing, or maintaining the machine. 6.1 Cleaning the Dust Bin (Fig.
  • Page 35 Cleaning the Filters ● When to Clean 1. Clean the filters when the pressure drop alarm sounds. 2. Use the delayed dust cleaning function daily at the end of each workday for routine maintenance. ● Procedure: 1. Refer to Chapter 5.1.3 for instructions on initiating delayed dust cleaning. 2.
  • Page 36 2. Restart the machine after the waiting period. In most cases, this resolves the issue by clearing any fault code that may have occurred. 3. If the fault persists, contact the Harvey Customer Support for asssistance. Important Notes: The Variable Frequency Drive (VFD) generates high-frequency leakage current.
  • Page 37 Check if the motor is overloaded or stalled, suggest overheated reducing the speed. Check if the motor is overloaded or stalled, suggest Motor overheated reducing the speed. For any unresolved issues or additional assistance, contact Harvey Customer Support. Proper troubleshooting ensures continued efficiency and longevity of the machine.
  • Page 38 8. Exploded View and Parts List Frame Assembly Exploded View...
  • Page 39 Frame Assembly Parts List REF DESCRIPTION REF DESCRIPTION 101 Chassis 134 Hex Socket Button Head Screw M3x30 102 Swivel Caster 135 Photoelectric Switch 103 Bumper Block 136 Electrical Box Bracket 104 Hex Socket Head Cap Screw M6x16 137 Hex Socket Button Head Screw M6x12 105 Standard Spring Washer 6 138 Double-Sided Rubber Grommet 106 Flat Washer Grade A 6...
  • Page 40 Cabinet Assembly Exploded View...
  • Page 41 Cabinet Assembly Parts List REF DESCRIPTION REF DESCRIPTION 201 Filter Box Weld Assembly 231 Bellows 0.7m 202 Dust Collection Box Cover Plate 232 Cable gland PG11 203 Cam Lock 233 Cable gland PG13.5 204 Hinge 234 Dust Collection Box 205 Hex Socket Head Cap Screw M4x12 235 Lock Handle 206 Standard Spring Washer 4 236 Hex Socket Button Head Screw M6x12...
  • Page 42 Dust Bin Assembly Exploded View DESCRIPTION DESCRIPTION 301 Dust Collection Box 319 Hex Nut Type 1 M6 302 Caster Mounting Plate 320 Rotary Shaft 303 Single Wheel 321 Anti-Retreat Nut M6 Hex Socket Set Screw with Flat End 304 Swivel Caster M5x10 305 Gas Spring 323 Locking Pin...
  • Page 43 Separator Assembly Exploded View DESCRIPTION DESCRIPTION Separator Weld Assembly Large Washer Grade A 6 Seal Gasket 1 Hex Head Bolt M8x20 Separation Core Weld Standard Spring Washer 8 Assembly Flat Washer Grade A 6 Large Washer Grade A 8 Standard Spring Washer 6 Seal Gasket 3 Hex Head Bolt M6x16 Hex Nut Type 1 M6...
  • Page 44 Display Screen Assembly Exploded View DESCRIPTION DESCRIPTION Switch Panel Transparent Protection Plate Hex Socket Button Head Screw Switch Panel Seal Gasket M3x8 Cylindrical Head Screw M6x12 Standard Spring Washer 3 Isolation Switch Flat Washer Grade A 3 Display Screen Housing Copper Standoff M3x25+3 Sealing Strip (0.6m) 0.6m...
  • Page 45 Electric box Exploded View REF DESCRIPTION REF DESCRIPTION 601 Electrical Box 619 Terminal Fixer 602 Electrical Box Cover Plate 620 Short Circuit Bar 603 Electrical Installation Plate 621 Guide Rail 0.6m 604 Heat Vent 622 Wire Slot 605 Self-Gripping Sealing Strip 1.4m 623 Single-Core Wire 606 Cable gland PG13.5...

This manual is also suitable for:

Gyro air g-800pro imperial