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Summary of Contents for BLUM ZX-Speed
- Page 1 ZX‐Speed Tool setting probe Tool Measurement Hardwired Multidirectional Wear‐Free Measuring Sys‐ Tool Breakage Detection Tool Length Measurement Tool Radius Measurement Axes Compensation Operating instructions English Type 322010001 | 322010002...
- Page 2 Copyright Passing on as well as duplication of this documentation, evaluation and communication of its content are prohibited without specific authorization. Contraventions are subject to damages. All rights reserved. Decisive for the technical contents is the language version of the manufacturer (DE/EN). Subject to technical change without any notice. Original operating instructions © 2015 ‐ 2017 by Blum‐Novotest GmbH...
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Page 3: Table Of Contents
7. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 7.1 Cleaning of tool setting probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 7.2 Changing of the probe contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 8. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 9. Order numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 10. Shipping instructions / storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 11. EC Declaration of Incorporation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 12. Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 © by Blum‐Novotest 322000010S | V1B | 07/2017... -
Page 4: Introduction
Introduction 1. Introduction Please read and observe the notes included in these instructions. Subject to technical change without any notice. Keys CAUTION! signifies a danger, which may cause injuries, if it is not avoided. NOTICE signifies measures to avoid material damages. Advice for secondary literature Additional advice Don’t use compressed air for this step. The CE‐label confirms, that the product as described complies with the product‐spe‐ cific European regulations. green tightening torque operating voltage 322000010S | V1B | 07/2017 © by Blum‐Novotest... -
Page 5: Safety
Safety 2. Safety CAUTION! Damages of the measuring system due to misuse are possible. Handle the measuring system like a precision tool. Keep the measuring system clean. Limit the measuring block over travel by programming, see chapter 6.. Read and observe all notes of the machine tool manufacturer. Do not disable safety inter‐ lockings. NOTICE Damage of the measuring system by a short circuit is possible Aggressive liquids may destroy seals. Do not operate the measuring system in a working environment with aggressive coolants! Coolants must not contain aggressive contents, that can damage plastics or rubber parts (e.g.: acetone, alcohol, ethanol, methanol, cleaning benzine, solvents, ...). Coolants may not exceed a ph‐level of 9.5. Please contact us if you have any questions! We also have solutions for special applications. © by Blum‐Novotest 322000010S | V1B | 07/2017... -
Page 6: System Overview
System overview 3. System overview Description Fig. 3‐1 (1) Measuring surface (12) Rounded washer (7) Probe contact (13) Cable (8) Adapter with predetermined break‐ (14) Spiral hose ing point (15) Hose nut (9) Chip protection (16) DIN EN ISO 4762 M3 x 14 (DIN 912) (11) LED Display elements Colour LED (11) Standby Probe initial position Probe deflected Tab. 3‐1 322000010S | V1B | 07/2017 © by Blum‐Novotest... -
Page 7: Dimensions
System overview Dimensions Ø 30 Ø 20 0,02 A Fig. 3‐2 adjustment range X/Y Ø16,5 Ø5,2 Fig. 3‐3 Downwards facing cable © by Blum‐Novotest 322000010S | V1B | 07/2017... -
Page 8: Technical Data
0.4 µm 2 Max. probing speed 2 m/min Min. tool diameter 1 mm Mass, incl. cable 10 m 700 g Min. bending radius cable • static 26 mm • flexible 60 mm Storage temperature ‐20 °C ... +70 °C Operating temperature +5 °C ... +50 °C Depending on tool geometry and material as well as probing speed, the tool may not be damaged by the probing force. Tab. 3‐2 322000010S | V1B | 07/2017 © by Blum‐Novotest... -
Page 9: Mounting And Commissioning
Mounting and commissioning 4. Mounting and commissioning CAUTION! Physical injuries and material damages of the components caused by voltage Make sure that the components are volt‐free during installation work. CAUTION! Physical injuries and material damages caused by compressed air Make sure that the components are depressurised during installation work. Avoid visual and skin contact with air blow. NOTICE Damages caused by improper installation/dismounting Please only use original replacement parts as well as the provided special tools. Consider the maximum tightening torque. © by Blum‐Novotest 322000010S | V1B | 07/2017... -
Page 10: Mounting Variants
Mounting and commissioning Mounting variants 4.1.1 Mounting variant with cable (outgoing) on side NOTICE Damage to measuring system by lacking cable fixation possible. Fix the spiral hose with a pipe clamp as close as possible on the device. Observe the minimum bending radius, see chap. 3.4. NOTICE If the cable is layed flexibly: Provide sufficient strain relief. Limit the movable part of the spiral hose by pipe clamps. To change or remove the spiral hose before the mounting of the touch probe, bring the hose nut on slight strain and turn it counter clockwise. Fig. 4‐1 (15) Hose nut 322000010S | V1B | 07/2017 © by Blum‐Novotest... -
Page 11: Mounting Variant With Cable (Outgoing) Downward
Mounting and commissioning 4.1.2 Mounting variant with cable (outgoing) downward NOTICE Damage to measuring system by lacking cable fixation possible. Provide sufficient strain relief. Observe the minimum bending radius, see chap. 3.4. Ø 17,5 ... 25 Fig. 4‐2 Adjustment unit P83.0175‐044.081 (option) Fig. 4‐3 Mounting system (option) © by Blum‐Novotest 322000010S | V1B | 07/2017... -
Page 12: Mounting Variant Horizontal
Mounting and commissioning 4.1.3 Mounting variant horizontal In case of horizontal mounting of the stylus, a cover will be necessary. Make sure that no chips pile up at the stylus. Depending on the environmental conditions, the cleaning interval is needed more frequently. Fig. 4‐4 4.1.4 Mounting variant with nozzle Installation instruction of mounting system | nozzle Fig. 4‐5 (22) P83.0175‐045.284 (23) P83.0175‐045.26x 322000010S | V1B | 07/2017 © by Blum‐Novotest... -
Page 13: Adjustment Of Probe
Mounting and commissioning Adjustment of probe 4.2.1 Cable (outgoing) on side Fig. 4‐6 (12) Rounded washer (16) DIN EN ISO 4762 ‐ M3 x 14 (DIN 912) Adjustment possibility with rounded washer, in order to compensate possible angle errors of the installation. 1. Insert the rounded washer into the recess of the bottom of the housing. 2. Adjust the probe by reciprocal loosening and tightening of the diagonally opposite hexagon screws (M = 1.1 Nm). © by Blum‐Novotest 322000010S | V1B | 07/2017... -
Page 14: Cable (Outgoing) Downward
Mounting and commissioning 4.2.2 Cable (outgoing) downward Fig. 4‐7 Adjustment unit P83.0175‐044.081 (option) (18) Rounded washer for probe with (20) Adjusting washer for probe with downwards downwards facing cable facing cable (19) O‐ring (21) DIN EN ISO 4762 ‐ M3 x 20 (DIN 912) Adjustment possibility with rounded washer, in order to compensate possible angle errors of the installation. 1. Insert the rounded washer into the recess of the bottom of the adjusting washer. 2. Make sure that the O‐ring is inserted and without any damage. 3. Adjust the probe by reciprocal loosening and tightening of the diagonally opposite hexagon screws (M = 1.1 Nm). 322000010S | V1B | 07/2017 © by Blum‐Novotest... -
Page 15: Pre-Assembling Probe Contact
Mounting and commissioning Pre‐assembling probe contact NOTICE Damage to the predetermined breaking point by improper mounting possible. Mounting probe contact ‐ Adapter with predetermined breaking point: Lock with a flat wrench on spanner flat (M = 0.5 Nm). The predetermined breaking point may not be damaged during mounting. Fig. 4‐8 (7) Probe contact (C) Flat wrench 6 mm (8) Adapter with predetermined break‐ (D) Allen key 1.5 mm ing point (10) Predetermined breaking point © by Blum‐Novotest 322000010S | V1B | 07/2017... -
Page 16: Mounting Probe Contact
When mounting please always use the provided tools. NOTICE Damage to the measuring system by improper mounting may be possible. Please ensure the correct usage and position of the mounting tools when changing the probe contact, see Fig. 4‐9. Fig. 4‐9 Fig. 4‐10 (5) DIN EN ISO 4027 ‐ M3 (DIN 914) (10) Predetermined breaking point (7) Probe contact (C) Flat wrench 6 mm (8) Adapter with predetermined break‐ (D) Allen key 1.5 mm ing point (9) Chip protection 322000010S | V1B | 07/2017 © by Blum‐Novotest... - Page 17 Mounting and commissioning Probe contact with adapter is pre‐assembled, see Fig. 4‐8. 1. Screw the probe contact with the adapter and the chip protection lightly onto the probe. 2. Push the chip protection all the way upwards so that the lower spanner flat is accessible. Mount the adapter by using a flat wrench (M = 1.0 Nm). 3. Move the chip protection downwards. Fix the chip protection with the set screws = 0.5 Nm). 4. Calibrate the measuring system by the calibration cycle. © by Blum‐Novotest 322000010S | V1B | 07/2017...
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Page 18: Electrical Connection
Ground 0 V brown Power supply 12 ... 30 V (stabilized) / 100 mA yellow STATUS Output static 12 ... 30 V / 50 mA grey STATUS Output static 12 ... 30 V / 50 mA Housing ‐‐‐ Shielding Tab. 5‐1 322000010S | V1B | 07/2017 © by Blum‐Novotest... -
Page 19: Output Signals
Electrical connection Output signals 0 mm 1 mm STATUS STATUS LED Status Fig. 5‐2 © by Blum‐Novotest 322000010S | V1B | 07/2017... -
Page 20: Notes Concerning Measuring Sequence
Notes concerning measuring sequence 6. Notes concerning measuring sequence NOTICE Damage to the measuring system due to collision is possible. Limit the measuring block over travel by programming, (see Tab. 6‐1). Probe contact < 4.5 mm < 5 mm Tab. 6‐1 NOTICE Measuring error is possible. Observe max. feedrate of the machine manufacturer. Execute calibration and tool measurement at the same constant feedrate. 322000010S | V1B | 07/2017 © by Blum‐Novotest... -
Page 21: Maintenance
Maintenance 7. Maintenance • The probe needs minimum maintenance only • Depending on application conditions lubricate the measuring surface occasionally, e.g.with multi‐function oil WD40. NOTICE Pollution and damage to the measuring mechanism The bellows is allowed to be exchanged by Blum‐Novotest only! In case of damage to the bellows, please return the measuring system for repair. Cleaning of tool setting probe Fig. 7‐1 1. Remove the chip protection and the probe contact, see chapter 7.2. 2. Clean all parts with a brush and check the bellows for damages. 3. Mount the chip protection and the probe contact, see chapter 7.2. 4. Check the probe after assembly concerning parallelism. The probe may not clamp on oper‐ ation. 5. Calibrate the measuring system by the calibration cycle. © by Blum‐Novotest 322000010S | V1B | 07/2017... -
Page 22: Changing Of The Probe Contact
(9) Chip protection 1. Untighten the setscrews. 2. Push the chip protection all the way upwards so that the lower spanner flat is accessible. 3. Detach the adapter by using the flat wrench and remove it. 4. Pre‐assemble the new probe contact, see Fig. 4‐8. 5. Screw the probe contact with the adapter and the chip protection lightly onto the probe. 6. Push the chip protection all the way upwards so that the lower spanner flat is accessible. Mount the adapter by using a flat wrench (M = 1.0 Nm). 7. Move the chip protection downwards. Fix the chip protection with the set screws = 0.5 Nm). 8. Calibrate the measuring system by the calibration cycle. 322000010S | V1B | 07/2017 © by Blum‐Novotest... -
Page 23: Troubleshooting
Troubleshooting 8. Troubleshooting Keys Error = Error message = Error description = Check the following points = Remedy / Workaround Error Probe deflected Probe doesn’t reach rest position after deflection Setscrews on protection ring resp. chip protection are tightened too much Check setscrews Setscrews: pay attention to tightening torque ( 0.3 Nm) © by Blum‐Novotest 322000010S | V1B | 07/2017... -
Page 24: Order Numbers
Order numbers 9. Order numbers Use original parts and accessories by Blum‐Novotest only. Tool setting probe ZX‐Speed 322010001 Connecting mode ‐1 Tool setting probe ZX‐Speed 322010002 Connecting mode ‐1 Mounting system P83.0175‐045.260, h = 14 mm (nozzle can be mounted) for cable outgoing on side mounting system P83.0175‐045.263, h = 40 mm (nozzle can be mounted) P83.0175‐045.264, h = 60 mm for cable outgoing on side and P83.0175‐045.266, h = 125 mm downward P83.0175‐045.269, h = 150 mm P83.0175‐045.272, h = 200 mm mounting system P83.0175‐045.272, h = 250 mm (nozzle can be mounted) for cable outgoing on side and downward Nozzle P83.0175‐045.284 Adjusting unit for probe with cable P83.0175‐044.081 (outgoing) downward Spare and wear parts Spare and wear parts are not subject to warranty. Probe contact set 322010200 Chip protection for probe 322010040 ... -
Page 25: Shipping Instructions / Storage
Shipping instructions / storage 10.Shipping instructions / storage Service order Please complete this repair order answering all questions in detail and attach it to the system. It will be more cost effective for both parties if we have all the information and will ensure a prompt repair service. Blum‐Novotest GmbH Kaufstr. 14, 88287 Gruenkraut ‐ Germany Tel. +49 751 6008‐0, Fax. +49 751 6008‐156 Company: Department: Contact: Address: Phone: Fax: Email: Measuring system type, serial No.: Machine type, manufacturer: Description of defect: © by Blum‐Novotest 322000010S | V1B | 07/2017... -
Page 26: Ec Declaration Of Incorporation
EC Declaration of Incorporation 11.EC Declaration of Incorporation acc. to the EC Machine Regulations 2006/42/EC in the edition from 17 May.2006 We hereby confirm that the subsequently following components are defined for the installation into other machines and that they are in accordance with the following safety requirements of the EC regulations. Commissioning is not allowed until it is ascertained that the machines, in which the compo‐ nents are installed, are in accordance with the EC regulations 2006/42/EC. The relevant technical information is compiled acc. to annex VII part B and, where appropriate, we will send the information concerning the components to the different countries. The indus‐ trial property rights of Blum‐Novotest GmbH will remain unaffected. Component name 322010001 Probe for tool measurement Safety requirements 1.5.1 2006/42/EC, Annex I Applied standards: EC‐Regulations: 2004/108/EC 2006/95/EC Applied harmonized standards: EN 61000‐6 EN 60204‐1 EN ISO 12100 Applied national standards: DIN VDE 0100 DIN VDE 0113 Authorised representative for technical information: Blum‐Novotest GmbH Kaufstr. 14 88287 Gruenkraut, Germany 322000010S | V1B | 07/2017 © by Blum‐Novotest... -
Page 27: Service
Como, Italy Shanghai, China Tel. +39 031 283 955 Tel. +86 21 52080480 Blum‐Novotest Ltd. Blum Production Metrology Co., Ltd. Birmingham, England Taichung, Taiwan Tel. +44 1283 569691 Tel. +886 4 2358 3900 Blum‐Novotest Sarl Blum Production Metrology Pte. Ltd. Bordeaux, France Singapore, Singapore Tel. +33 55702 0135 Tel. +65 62720998 Blum‐Novotest s.r.o. Blum‐Novotest Ltd. Kroměříž, Czech Republic Seoul, Republic of Korea Tel. +420 573 330373 Tel. +82 2 2026‐7660 Blum‐Novotest AB Blum‐Novotest Measuring & Testing Skövde, Sweden Technology Pvt Ltd, Bangalore, India Tel. +46 500 448991 Tel. +91 80 23185468 Blum‐Novotest, Inc. Blum‐Novotest Sistemas de Medição Ltda, São Cincinnati, USA Paulo, Brazil Tel. +1 859 525‐2586 Tel. +55 19 41413458 © by Blum‐Novotest 322000010S | V1B | 07/2017...
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