Tucker SW10 Installation Manual
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Tucker SW10 Installation Manual

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SW10 (Full Power) & SW19 (Low Energy)
TUCKER AUTO-MATION
INSTALLATION GUIDE
Surface Mounted Applications
920.1020.15
1

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  • Page 1 TUCKER AUTO-MATION SW10 (Full Power) & SW19 (Low Energy) INSTALLATION GUIDE Surface Mounted Applications 920.1020.15...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS: PAGE CONTENTS Important Notices Product Description & Specifications 5-10 Header Installation 11-14 Mounting The Operator & Control Assembly 15-17 Push Arm Installation 17-18 Pull Arm Installation 120 Volt AC Connection Power On & Indications 21-24 Set-Up Procedures Wiring Connections Adjusting The Mechanical Door Stop Troubleshooting...
  • Page 3 LOW ENERGY APPLICATION NOTE When using the SW10/19 for a low energy application, Tucker Auto-Mation recommends the use of a door- mounted presence sensor on the approach side of the door to be used as a secondary activation device. This type of sensor can be installed at time of installation or can also be retrofitted.

  • Page 4: Product Description & Specifications

    PRODUCT DESCRIPTION & SPECIFICATIONS The Tucker Auto-Mation SW10 & drives. The unique design offers; non-including sensors, push plates, fire alarm, and electric locks. Troubleshooting when needed. Both units can be configured concealed application. The Tucker Advanced Programmer (TAP) is provided as an option to access additional programming features.

  • Page 5: Header Installation

    Bottom of header is flush with bottom of top frame. NOTE: Tucker Auto-Mation is now using a 35mm spindle adaptor for all standard push arm applications – this requires that the header assembly be mounted as shown at left, flush with bottom of top frame.
  • Page 6 Door Prep drawings: PUSH SIDE INSTALLATION SINGLE Opening Width Operator Width X Dim 36" 39" 6.25" 42" 45" 12.25" 44" 47" 14.25" 48" 51" 18.25" 920.1020.15...
  • Page 7 PUSH SIDE INSTALLATION DOUBLE Opening Width Operator Width A Dim C Dim 72" 75" 12-7/16" 84" 87" 10-7/8" 88" 91" 14-7/8" 96" 99" 24-7/16" 22-7/8" 920.1020.15...
  • Page 8 PULL SIDE INSTALLATION SINGLE Opening Width Operator Width Y Dim 36" 39" 6.25" 42" 45" 12.25" 44" 47" 14.25" 48" 51" 18.25" 920.1020.15...
  • Page 9 PULL SIDE INSTALLATION DOUBLE Opening Width Operator Width A Dim C Dim 72" 75" 12-7/16" 84" 87" 10-7/8" 88" 91" 14-7/8" 96" 99" 24-7/16" 22-7/8" 920.1020.15...
  • Page 10 DOUBLE EGRESS INSTALLATION Opening Width Operator Width A Dim C Dim 72" 75" 12-7/16" 84" 87" 10-7/8" 88" 91" 14-7/8" 96" 99" 24-7/16" 22-7/8" 920.1020.15...
  • Page 11 MOUNT THE OPERATOR(S) • Operator is non-handed – same operator for all hands of doors • Handing is determined by how the operator is mounted inside the header • The operator is mounted to a short aluminum “drive” plate that is held into the header by 5 mounting screws. Four (4) of the screws secure the drive plate.
  • Page 12 Drive plate rotated 180 degrees to reverse the operator handing. Re-align locating screw to key slot, insert drive plate and shift to the right into position. Re-position the four (4) screws to secure the drive plate. Key slot configuration & location screw mounted in backplate 920.1020.15...
  • Page 13 PUSH = I/O BOARD IS TOWARDS THE HINGE JAMB 920.1020.15...
  • Page 14 • Mount the header to the doorframe with the screws provided. • The header will overlap the doorframe by 1-1/2" at each side. 920.1020.15...

  • Page 15: Push Arm Installation

    PUSH ARM INSTALLATION • All push arms come standard with 35mm spindle. 50mm and 80mm available as an accessory. • Attach the primary door arm approx. 20 degrees past perpendicular and towards the closing direction as shown. If more spring tension is desired, simply increase the mounting angle to greater than 20 degrees so it results in increased preload.
  • Page 16 • Adjust the secondary telescopic arm to the prescribed length according to chart: Reveal Hinge Hung X Dim. Center Pivot X Dim. 0" 13" 16" 1" 14" 17" 2" 15" 18" 3" 16" 19" 4" 17" 20" 5" 18" 21" 6"...

  • Page 17: Pull Arm Installation

    • Rotate the primary arm in the opening direction as to reach the pivot point of the secondary. Attach the arms together with the hardware provided. PULL ARM INSTALLATION Standard Pull Arm For 0-degree reveal Use 20mm spindle Offset (double egress) Pull Arm For reveal greater than 0 degrees Use 20mm Spindle Slide Track...
  • Page 18 • Install the slide track assembly at the pull side of the door at the proper location from the hinge end of the door as shown below: • To install the pull arm, the operator must be powered to the full open position, as it is not possible to install the arm in the closed position as to allow proper preload.

  • Page 19: 120 Volt Ac Connection

    Ensure all incoming electrical power is shut off before proceeding with any wiring to SW10/19. Use only with wire harness provided; failure to do so may result in damage to equipment or personal harm as well as voiding the warranty.

  • Page 20: Power On & Indications

    POWER ON & INDICATIONS DL1 : GREEN USB CONNECTION DL2: FLASHING RED LED DL3: BLUE 5V POWER SUPPLY DL4: BOARD VALUES DIFFER FROM DIP SWITCHES (PRESS SW1 MOMENTARILY TO EXTINGUISH YELLOW LED) Upon applying power, observe the above LED’s. NORMAL OPERATION: DL3 will come on steady and then begin flashing after a few seconds. FAULTY OPERATION;...

  • Page 21: Set-Up Procedures

    SET-UP PROCEDURES • Perform a setup at the control as follows: o Ensure main power is on o At the I/O control board, depress the SW1 button for approximately 5 seconds. When the red LED (LD2) at the Adjustment Board begins flashing rapidly, release the button.
  • Page 22 SETUP BUTTON B1 – Battery – use CR1216 battery – required to maintain timer settings and date programmed by the TAP TR1 – Opening speed adjustment TR2 – Closing speed adjustment TR3 – Hold-open time adjustment TR4 – Closing speed adjustment when power is OFF TR4 will only be enabled when jumper J6 is moved to the correct pins.
  • Page 23 SET THE DIP SWITCHES ON THE I/O BOARD • Set the dip switches according to the application. • Dip switches are used to apply specific functions to the control. • There are 3 sets of dip switches. TWO 2 - POSITION on the I/O board (DS1 & DS2), and a 10- position at the adjustment board (SW2).
  • Page 24 Enabled assisted closing following a Disabled assisted closing Closing*** manual opening following a manual opening 10 FACTORY USE ONLY *** Tucker Auto-Mation recommends the use of a door-mounted secondary activation device when dip switch 9 is ON - Enabled. 920.1020.15...

  • Page 25: Wiring Connections

    WIRING CONNECTIONS (wiring diagrams are located in the Appendix) I/O BOARD CONNECTIONS Position Function Description Electric Lock Common Relay Electric Lock N.O. Dry contact – Contact closes upon activation. May be used for fail-secure locks by Relay routing 1 leg of power though the relay. Relay is triggered by activation inputs 10, 11, or 16.

  • Page 26: Adjusting The Mechanical Door Stop

    ADJUSTING THE MECHANICAL DOOR STOP • CAUTION – DO NOT REMOVE THE STOPS • IMPORTANT - This step may be optional depending on your application • The mechanical stops are located on the top or bottom of the operator, depending on the hand of the door.

  • Page 27: Troubleshooting

    TROUBLESHOOTING • Door will not open Check On-Off switch for proper position • Check LED status for LD 5, 6, and 7. If any of these LED’s are OFF, the door will not open. They require a normally closed circuit. •...

  • Page 28: Job Documentation & Closeout / Accessories / Company Contact

    ACCESSORIES • Tucker BAT Microwave Motion Sensor - PN: 200.1068 • Tucker TORPEDO ONE door-mounted presence sensor - PN: 200.1087 • Spindle Adaptors 20, 50, 80 mm • TAP Controller – KP EVO COMPANY CONTACT •...

  • Page 29: Appendix - Wiring Diagrams

    APPENDIX - WIRING DIAGRAMS LOW ENERGY APPLICATION: PUSH PLATES WITH APPROACH SIDE DOOR-MOUNTED SENSOR • Non-Swing Side (approach) door-mounted sensor is wired into the secondary activation input (13) at the SW19 I/O board. It is a normally closed circuit. • Door-mounted sensor will cause re-activation when in detection during the closing cycle. •...
  • Page 30 SIMULTANEOUS PAIRS 920.1020.15...
  • Page 31 N.C. switching circuit will connected to Door #1, and a sync line will be connected to Door #2. • For simultaneous pairs, Tucker Auto-Mation provides a dual harness for the On-Off- Hold switch. Each plug-in connector for the control is wired in parallel to the On-Off- Hold switch located in the header end-cap.

  • Page 32: Appendix - Fire Rated Door Application

    APPENDIX - FIRE RATED DOOR APPLICATION • Perform the installation according to the instructions outlined in this manual. Additionally, ensure the following conditions have been met: o When attaching the door arm to the door, use steel binding posts (Sex Bolts) to attach. Do NOT use sheet metal screws into the face of the door.
  • Page 33 Only fire rated hardware shall be used on a fire rated door & frame assembly. o Ensure the Tucker SW10/19 that is being installed has the proper fire rated label applied to the header.

  • Page 34: Appendix - Tap Programming Device - Kp Evo

    APPENDIX - TAP PROGRAMMING DEVICE Please note, some functions of the SW10/19 controller require the use of a hand-held “TAP” programming device. The following functions require use of this device for programming: ü Logic Assignment For Inputs ü Logic Assignment For Outputs ü...
  • Page 35 TAP CONTROLLER INSTALLATION GUIDE T U C K E R A U T O M A T I O N TAP CONTROLLER WWW.TUCKERAUTO-MATION.COM...
  • Page 36 NOT recommend installation or service, on any of their automated pedestrian door products, by any individual who is not certi ed as an AAADM inspector. Following the installation or service of any Tucker automated pedestrian door product, if it is deemed unsafe, or is operating in an unsatisfactory manner according to national performance standards or recommended performance guidelines as de ned by Tucker, repairs should be made immediately.
  • Page 37 TAP CONTROLLER INSTALLATION GUIDE TABLE OF CONTENTS TABLES A P EVO menu ..............07 1. KP EVO ........3 B Access permissions and passwords .......

  • Page 38: Kp Evo

    TAP CONTROLLER INSTALLATION GUIDE 1. K P 1.1 INSTALLATION AND CONNECTIONS CARRY OUT THE FOLLOWING OPERATIONS WITH THE ELECTRICITY SUPPLY DISCONNECTED 1. Disassemble the parts ( 0 1 ). 2. Break the cable passage insert.  With reference to 0 2, the KP EVO is designed for the cables to enter from the back (1) or from underneath (2).

  • Page 39: Switching On And The Home Screen

    TAP CONTROLLER INSTALLATION GUIDE 1.2 SWITCHING ON AND THE HOME SCREEN 1. Turn power on to the 950N2 3. The 4 buttons are used to select controls that, 2. The display will show the following in sequence: depending on the screen, appear on the display above them.

  • Page 40: Selection Menu

    TAP CONTROLLER INSTALLATION GUIDE 1.3 SELECTION MENU To access the SELECTION menu from the home screen, press the button ( 05 ). 4 New icons appear on the display that de ne the operating modes that can be set. The possible combinations can be obtained by press- ing the corresponding buttons ( 05 ).

  • Page 41: Functions Menu

    TAP CONTROLLER INSTALLATION GUIDE 1.4 FUNCTIONS MENU LANGUAGE To access the FUNCTIONS menu from the home screen, press the button ( 06). The display prompts for a 4-digit password to be PROGRAMMING entered.  The factory-set password is: 0000 ERRORS - Set the rst digit using the buttons.

  • Page 42: A P Evo Menu

    TAP CONTROLLER INSTALLATION GUIDE KP EVO menu LANGUAGE 1 ITALIANO 2 ENGLISH 3 FRANCAIS 4 DEUTSCH 5 ESPANOL 6 NEDERLANDS PROGRAMMING INPUTS / OUTPUTS INPUTS I1-I8 I1…I8 DISABLED EXTERNAL OPEN NORMALLY OPENED NORMALLY CLOSED INTERNAL OPEN NORMALLY OPENED NORMALLY CLOSED AUTOMATIC OPEN NORMALLY OPENED NORMALLY CLOSED...
  • Page 43 TAP CONTROLLER INSTALLATION GUIDE MOTION 1 OPENING...2 CLOSING SPEED 1...10 SLOWDOWN SLOWDOWN SPACE 0°...90° SLOWDOWN SPEED 1...3 STRENGTH 0...10 STRENGTH DURATION 0.1...3.0 s ACCELERATION 1...10 DECELERATION 1...10 TIMING PAUSE TIME 0...30 s PAUSE TIME 0...30 s 0...90 s NIGHT PAUSE TIME 0...90 s NIGHT SENSOR NIGHT MOTOR LOCK KIT...
  • Page 44 TAP CONTROLLER INSTALLATION GUIDE MISCELLANEOUS DEFAULT DEFAULT ACTIVATE DO YOU WANT TO LOAD DEFAULT CONFIG BOARD'S DISPLAY STOPPED NOT BLOCKED INTRUSION DISABLED ENABLED KPEVO KEY WITHOUT USER PSW BLOCK CONSECUTIVE OBST. CLOSING 0...10 OPENING 0...10 TEST ERROR DISABLED ENABLED ERRORS The display shows any current errors WARNINGS the display shows any current warnings...
  • Page 45 TAP CONTROLLER INSTALLATION GUIDE FUNCTION: 0 NO FUNCTION AUTO BIDIR TOTAL FUNCTION: 1 FUNCTION: 2 AUTO OUT TOTAL FUNCTION: 3 AUTO BIDIR PARTIAL FUNCTION: 4 AUTO OUT PARTIAL FUNCTION: 5 TOTALLY OPEN FUNCTION: 6 PARTIAL OPEN FUNCTION: 7 AUTO IN TOTAL FUNCTION: 8 AUTO IN PARTIAL FUNCTION: 9...
  • Page 46 TAP CONTROLLER INSTALLATION GUIDE Emergency close with memory Closing safety When activated, the door closes and remains closed as long as the The output is activated when a closing safety device is active. input is active. When released, the door remains closed until it Safeties Reset The output is activated when a closing or opening safety device...
  • Page 47 TAP CONTROLLER INSTALLATION GUIDE ■ PROGRAMMING INSTALLATION ■ PROGRAMMING MISCELLANEOUS ARM TYPE CONFIG. DEFAULT Speci es the type of transmission arm installed (shoe or articulated) Shows whether the parameters have been modi ed, and if so, resets START SETUP the factory defaults after con rmation. BOARD'S DISPLAY Carries out a Setup...

  • Page 48: B Access Permissions And Passwords

    TAP CONTROLLER INSTALLATION GUIDE ■ PASSWORD  To keep the settings even if there is no mains power, This menu allows passwords to be set or modi ed. which is necessary for the TIMER to work correctly, a To access the FUNCTIONS menu you are prompted to enter a 4-digit battery must be installed on the Logic board.

  • Page 49: Logic Board Leds

    TAP CONTROLLER INSTALLATION GUIDE 2. DIAGNOSTICS CLOSED 2.1 LEDS CHECK OPENING BOARD LEDS OPEN Each input on the board, has a LED that indicates PAUSE the physical state of the contact: NIGHT PAUSE CLOSING board LEDs EMERGENCY ACTIVATE   MANUAL DL 1 accessories power on...

  • Page 50: Warnings

    TAP CONTROLLER INSTALLATION GUIDE 2. 4 Alerts provide information regarding the status or current phase of the automation and errors that do Date and time missing not prevent it from operating. It is possible to check - Reset date/time via the KP EVO any current alerts via the KP EVO.

  • Page 51: Errors

    TAP CONTROLLER INSTALLATION GUIDE Errors are malfunctions that prevent the automation normal operation. system from working. They are indicated by a steady The type of error can be identi ed via the KP EVO red LED on the Logic board. The error code appears on the home page.

  • Page 52: Other Board Data

    TAP CONTROLLER INSTALLATION GUIDE Consecutive obstacles in closing - Remove the obstacle in closing. - Make sure that the leaf has been mounted correctly and that it moves smoothly, remove any friction Lock failure - Check the wiring of the lock - Check that the maximum load of the lock has not been exceeded - Replace the lock - Replace the...

  • Page 53: Upload / Download

    TAP CONTROLLER INSTALLATION GUIDE UPLOAD / DOWNLOAD There is a USB port on the Logic board via which the following operations can be carried out: - Load data from a USB pen drive (UPLOAD). - Save data to a USB pen drive (DOWNLOAD). ...

  • Page 54: Put Ting Into Service

    TAP CONTROLLER INSTALLATION GUIDE TING INTO SERVICE FINAL CHECKS 1. For doors in “low energy” mode, make sure that the forces generated by the leaf are within the limits permitted by the regulations. Use an impact force tester in accordance with standards EN 12453: 2002 and EN 12445: 2002.

  • Page 55: Installing An Aluminium Cover

    TAP CONTROLLER INSTALLATION GUIDE INSTALLING AN ALUMINIUM COVER 1. Install the side pro les using the screws 12 -1 on both sides. 2. Press the aluminium cover on, aligning the slot with the side on which the transmission arm has been installed.

  • Page 56: Routine Maintenance

    TAP CONTROLLER INSTALLATION GUIDE ROUTINE MAINTENANCE I lists the operations which must be performed on a regular basis in order to keep the au- tomation working reliably and safely; these are given purely as a guideline and should not be considered exhaustive.

  • Page 57: Intercom

    TAP CONTROLLER INSTALLATION GUIDE INTERCOM ■ CONNECTION ■ DESCRIPTION The 950N2 is capable of communicating with The units in the network are connected via 3 cascade connected-wires between the J8 connectors of the other 950N2 units via an Intercom network connec- boards ( 1 4 ).

  • Page 58: Intermode

    TAP CONTROLLER INSTALLATION GUIDE INTERMODE INTERLOCK 1 5 shows the to assign to the 950N2 units in 1 6 shows the to assign to the 950N2 units in the network. the network. The system consists of a Master unit and a maximum Either of the two units can be designated as the Master of 14 Slave units.

  • Page 59: Interlock With No Memory

    TAP CONTROLLER INSTALLATION GUIDE 2 LEAVES INTERLOCK WITH NO MEMORY With 4 sensors: the second opening is not automatic. 17 shows the to assign to the 950N2 units in In order to open the door, the internal/external sensor the network. must be triggered when the other door is closed.
  • Page 60 TAP CONTROLLER INSTALLATION GUIDE Tucker Auto-Mation, LLC 11075 Parker Dr, Irwin, PA 15642 Toll Free: 1-855-8 TUCKER Tel: 412-823-2537 Fax: 412-842-0260 Email: sales@tuckerauto-mation.com 920.1003.02 | 25 WWW.TUCKERAUTO-MATION.COM...

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