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Seal Pumps - See section 5.6.2 and 6.2.1 in manual. - Toyo recommends a continuous clean water quench of ¼ - ½ gpm at maximum 5 psi (inlet is at bottom), if there is no quench water never operate the pump dry.
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9762 PUMP MODEL: DBH-100/75MD-ROH PUMP SERIAL NUMBER: D-30051-52 TYPE DBH HORIZONTAL SLURRY PUMPS INSTALLATION, OPERATION & MAINTENANCE INSTRUCTIONS TOYO PUMPS NORTH AMERICA CORPORATION 2853 Douglas Road Telephone: (604) 298-1213 Burnaby, British Columbia Fax: (604) 298-7773 CANADA V5C 6H2 Email: info@toyopumps.com...
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TOYO PUMPS NORTH AMERICA CORPORATION INSTALLATION, OPERATION AND MAINTENANCE MANUAL DBH MAINTENANCE OPERATION AND DOCUMENT NO: TED-039 REV. NO: 10 PAGE 1 OF 80 TITLE: INSTALLATION MANUAL PREPARED BY: KSH DATE: MAY 1 1997 APPROVED BY: SN DATE: SUPERSEDES: EFFECTIVE: MAY 5 2005 PUMP SERIAL NUMBER: 1.0 TECHNICAL DATA SHEET...
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TOYO PUMPS NORTH AMERICA CORPORATION INSTALLATION, OPERATION AND MAINTENANCE MANUAL DBH MAINTENANCE OPERATION AND DOCUMENT NO: TED-039 REV. NO: 10 PAGE 1 OF 80 TITLE: INSTALLATION MANUAL PREPARED BY: KSH DATE: MAY 1 1997 APPROVED BY: SN DATE: SUPERSEDES: EFFECTIVE: MAY 5 2005 PUMP SERIAL NUMBER: 1.0 TECHNICAL DATA SHEET...
TOYO PUMPS NORTH AMERICA CORPORATION INSTALLATION, OPERATION AND MAINTENANCE MANUAL DBH INSTALLATION OPERATION AND TITLE: DOCUMENT NO: REV. NO: 10 SHEET 5 OF 80 TED-039 MAINTENANCE MANUAL PREPARED BY: KSH RELEASE DATE: MAY 1 1997 APPROVED BY: SN REVISION DATE: MAR 15 2007...
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TOYO PUMPS NORTH AMERICA CORPORATION INSTALLATION, OPERATION AND MAINTENANCE MANUAL DBH INSTALLATION OPERATION AND TITLE: DOCUMENT NO: REV. NO: 10 SHEET 6 OF 80 MAINTENANCE MANUAL TED-039 PREPARED BY: KSH RELEASE DATE: MAY 1 1997 APPROVED BY: SN REVISION DATE: MAR 15 2007...
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TOYO PUMPS NORTH AMERICA CORPORATION INSTALLATION, OPERATION AND MAINTENANCE MANUAL DBH INSTALLATION OPERATION AND TITLE: DOCUMENT NO: REV. NO: 10 SHEET 7 OF 80 TED-039 MAINTENANCE MANUAL PREPARED BY: KSH RELEASE DATE: MAY 1 1997 APPROVED BY: SN REVISION DATE: MAR 15 2007...
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In the front of the manual you will find a “Technical Data Sheet”. Most of this sheet will be filled in at Toyo. However, there may be sections that are left blank. It is advisable to fill in these sections for future reference.
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TOYO PUMPS NORTH AMERICA CORPORATION INSTALLATION, OPERATION AND MAINTENANCE MANUAL DBH INSTALLATION OPERATION AND TITLE: DOCUMENT NO: REV. NO: 10 SHEET 9 OF 80 TED-039 MAINTENANCE MANUAL PREPARED BY: KSH RELEASE DATE: MAY 1 1997 APPROVED BY: SN REVISION DATE: MAR 15 2007...
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Do not install the equipment other than in accordance with the instructions contained in this manual. When required information can not be found in this manual, contact the nearest TOYO branch office. This instruction book should be read completely before starting installation, maintenance or operation.
The unit must be inspected immediately upon arrival and any irregularities and damages due to shipment must be reported to the carrier and TOYO pumps. A copy of this manual as well as instruction sheets for other equipment (such as drive components etc.) are included in the shipment.
Toyo recommends a continuous clean water quench of ¼ - ½ gpm at maximum 5psi (inlet is at bottom), if there is no quench water never operate the pump dry.
TOYO PUMPS NORTH AMERICA CORPORATION INSTALLATION, OPERATION AND MAINTENANCE MANUAL DBH INSTALLATION OPERATION AND TITLE: DOCUMENT NO: REV. NO: 10 SHEET 32 OF 80 TED-039 MAINTENANCE MANUAL PREPARED BY: KSH RELEASE DATE: MAY 1 1997 APPROVED BY: SN REVISION DATE: MAR 15 2007...
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TOYO PUMPS NORTH AMERICA CORPORATION INSTALLATION, OPERATION AND MAINTENANCE MANUAL DBH INSTALLATION OPERATION AND TITLE: DOCUMENT NO: REV. NO: 10 SHEET 33 OF 80 MAINTENANCE MANUAL TED-039 PREPARED BY: KSH RELEASE DATE: MAY 1 1997 APPROVED BY: SN REVISION DATE: MAR 15 2007...
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Lip seals have a limited service life and should be checked every 2000 hours. If the continuous operating temperature and speed is high, a bearing isolator type seal should be considered. TOYO offers different types as optional equipment. Grease seals until grease is coming out from the bore of bearing covers.
TOYO PUMPS NORTH AMERICA CORPORATION INSTALLATION, OPERATION AND MAINTENANCE MANUAL DBH INSTALLATION OPERATION AND TITLE: DOCUMENT NO: REV. NO: 10 SHEET 58 OF 80 TED-039 MAINTENANCE MANUAL PREPARED BY: KSH RELEASE DATE: MAY 1 1997 APPROVED BY: SN REVISION DATE: MAR 15 2007...
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SUPERSEDES: REVISED BY: 8.7.2 MECHANICAL SEAL Toyo offers different makes of heavy duty slurry mechanical seals based on the customers preference and/or application requirements. These seals are all interchangeable with one another as well as with the stuffing box type shaft seals, therefore not requiring any type of modification to your pump or the bearing side liner in which they are mounted.
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TOYO PUMPS NORTH AMERICA CORPORATION INSTALLATION, OPERATION AND MAINTENANCE MANUAL DBH INSTALLATION OPERATION AND TITLE: DOCUMENT NO: REV. NO: 10 SHEET 61 OF 80 TED-039 MAINTENANCE MANUAL PREPARED BY: KSH RELEASE DATE: MAY 1 1997 APPROVED BY: SN REVISION DATE: MAR 15 2007...
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REVISED BY: 8.7.3 STUFFING BOX (LOW FLOW) Toyo offers two different types of stuffing box shaft seals based on the customers preference and/or application requirements. These seals are interchangeable with each other as well as a choice of heavy duty mechanical seals, therefore not requiring any type of modification to your pump or the bearing side liner in which they are mounted.
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TOYO PUMPS NORTH AMERICA CORPORATION INSTALLATION, OPERATION AND MAINTENANCE MANUAL DBH INSTALLATION OPERATION AND TITLE: DOCUMENT NO: REV. NO: 10 SHEET 64 OF 80 TED-039 MAINTENANCE MANUAL PREPARED BY: KSH RELEASE DATE: MAY 1 1997 APPROVED BY: SN REVISION DATE: MAR 15 2007...
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REVISED BY: 8.7.4 STUFFING BOX (FULL FLOW) Toyo offers two different types of stuffing box shaft seals based on the customers preference and/or application requirements. These seals are interchangeable with one another as well as a choice of heavy duty mechanical seals, therefore not requiring any type of modification to your pump or the bearing side liner in which they are mounted.
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TOYO PUMPS NORTH AMERICA CORPORATION INSTALLATION, OPERATION AND MAINTENANCE MANUAL DBH INSTALLATION OPERATION AND TITLE: DOCUMENT NO: REV. NO: 10 SHEET 67 OF 80 TED-039 MAINTENANCE MANUAL PREPARED BY: KSH RELEASE DATE: MAY 1 1997 APPROVED BY: SN REVISION DATE: MAR 15 2007...
TOYO PUMPS NORTH AMERICA CORPORATION INSTALLATION, OPERATION AND MAINTENANCE MANUAL DBH INSTALLATION OPERATION AND TITLE: DOCUMENT NO: REV. NO: 10 SHEET 80 OF 80 TED-039 MAINTENANCE MANUAL PREPARED BY: KSH RELEASE DATE: MAY 1 1997 APPROVED BY: SN REVISION DATE: MAR 15 2007...
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TOYO PUMPS NORTH AMERICA CORPORATION INSTALLATION, OPERATION AND MAINTENANCE MANUAL DOCUMENT NO: REV. NO: PAGE 1 OF APPENDIX DBH MAINTENANCE OPERATION AND TITLE: TED-039 APPENDIX INSTALLATION MANUAL PREPARED BY: KSH DATE: MAY 1 1997 APPROVED BY: DATE: SUPERSEDES: EFFECTIVE: PUMP SERIAL NUMBER:...
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Description of any action taken, in an attempt to rectify the problem. CAUTION: TOYO Pumps do not recommend dismantling the cartridge assembly. If however it must be performed, proceed by CAREFULLY sliding the faces SIDEWAYS before attempting to separate one face from the other. FAILURE to stop the faces from sliding fully and allowing the inside diameter to strike seal sleeve may result in FACE DAMAGE.
TOYO PUMPS NORTH AMERICA CORPORATION 2853 Douglas Road Burnaby, BC V5C 6H2 Tel: (604) 298-1213 Fax: (604) 298-1224 PARTS LIST - DBH-100/75MD-HC-ROH Ref. Dwg. No. D7502 Rev. 0, D7387 Rev.1, B6117 Rev. 0 Serial No. D-30051-52 Effective: February 12, 2012 Please use the part number when ordering.
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TOYO PUMPS NORTH AMERICA CORPORATION 2853 Douglas Road Burnaby, BC V5C 6H2 Tel: (604) 298-1213 Fax: (604) 298-1224 PARTS LIST - DBH-100/75MD-HC-ROH Ref. Dwg. No. D7502 Rev. 0, D7387 Rev.1, B6117 Rev. 0 Serial No. D-30051-52 Effective: February 12, 2012 Please use the part number when ordering.
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