Champion CM6800T General Description Manual

Epa/85+ pfc+pwm

Advertisement

Quick Links

http://www.championmicro.com.tw
GENERAL DESCRIPTION
CM6800T is a turbo-speed PFC and a Green PWM controller.
It is designed to further increase power supply efficiency while
using the relatively lower 380V Bulk Capacitor value.
Switching to CM6800T from your existing CM6800 family
boards can gain the following advanced performances:
1.)
Hold Up time can be increased ~ 30% from the
existing 6800 power supply
2.)
Turbo Speed PFC may reduce 420 Bulk Capacitor
size
3.)
420V bulk capacitor value may be reduced and PFC
Boost Capacitor ripple current can be reduced
4.)
No Load Consumption can be reduced 290mW at
270VAC
5.)
Better Power Factor and Better THD
6.)
Clean Digital PFC Brown Out
7.)
PWM transformer size can be smaller
8.)
Superior Surge Noise Immunity
9.)
To design 12V, 5V, and 3.3V output filters can be easy
10.) The stress over the entire external power device is
reduced and EMI noise maybe reduced; PFC inductor
core might be reduced
11.) Monotonic Output design is easy
12.) And more... Of course, the cost can be reduced
CM6800T is pin to pin compatible with CM6800 family.
Beside all the goodies in the CM6800, it is designed to meet
the EPA/85+ regulation. With the proper design, its efficiency
of power supply can easily approach 85%.
To start evaluating CM6800T from the exiting CM6800,
CM6800A, or ML4800 board, 6 things need to be taken care
before doing the fine tune:
1.) Change RAC resistor (on pin 2, IAC) from the old
value to a higher resistor value between 4.7 Mega
ohm to 8 Mega ohm. Start with 6 Mega ohm for RAC
first.
2.) Change RTCT pin (pin 7) from the existing value to
RT=5.88K ohm and CT=1000pF to have fpfc=68Khz,
fpwm=68Khz, frtct=272Khz for CM6800T
3.) Adjust all high voltage resistor around 5 mega ohm or
higher.
4.) VRMS pin(pin 4) needs to be 1.14V at VIN=80VAC for
universal input application from line input from 80VAC
to 270VAC.
5.) At full load, the average Veao needs to around 4.5V
and the ripple on the Veao needs to be less than
250mV when the load triggers the light load
comparator.
6.) Soft Start pin (pin 5), the soft start current has been
reduced
from
10uA.Soft Start capacitor can be reduced to 1/2 from
your original CM6800 capacitor.
2010/08/03
Rev. 1.2
CM6800's
20uA
to
CM6800T's
Champion Microelectronic Corporation
CM6800T
(Turbo-Speed PFC+Green PWM)
EPA/85+ PFC+PWM COMBO CONTROLLER
Design for High Efficient Power Supply
FEATURES
Patents Pending
Pin to pin compatible with CM6802 family, CM6800
family, and ML4800 family
23V Bi-CMOS process
Designed for EPA/85+ efficiency
Digitized Exactly 50% Maximum PWM Duty Cycle
All high voltage resistors can be greater than 4.7 Mega
ohm (4.7 Mega to 8 Mega ohm) to improve the no load
consumption
Rail to rail CMOS Drivers with on, 60 ohm and off, 30
ohm for both PFC and PWM with two 17V zeners
Fast Start-UP Circuit without extra bleed resistor to aid
VCC reaches 13V sooner
Low start-up current (55uA typ.)
Low operating current (2.5mA typ.)
16.5V VCC shunt regulator
Leading Edge Blanking for both PFC and PWM
fRTCT = 4*fpfc =4*fpwm for CM6800T
Dynamic Soft PFC to ease the stress of the Power
Device and Ease the EMI filter design
Clean Digital PFC Brown Out and PWM Brown Out
Adjustable Long Delay Time for Line Sagging
(Up to 2 Second)
Turbo Speed PFC may reduce 420 Bulk Capacitor size
Internally synchronized leading edge PFC and trailing
edge PWM in one IC to Reduces ripple current in the
420V storage capacitor between the PFC and PWM
sections
Better Power Factor and Better THD
Average current, continuous or discontinuous boost
leading edge PFC
PWM configurable for current mode or feed-forward
voltage mode operation
Current fed Gain Modulator for improved noise
immunity
Gain Modulator is a constant maximum power limiter
Precision Current Limit, over-voltage protection, UVLO,
soft start, and Reference OK
1

Advertisement

Table of Contents
loading

Summary of Contents for Champion CM6800T

  • Page 1 Design for High Efficient Power Supply GENERAL DESCRIPTION FEATURES CM6800T is a turbo-speed PFC and a Green PWM controller. Patents Pending It is designed to further increase power supply efficiency while Pin to pin compatible with CM6802 family, CM6800 using the relatively lower 380V Bulk Capacitor value.
  • Page 2: Pin Configuration

    Line Input Sense pin and also, it is the brown out sense pin. Soft start capacitor pin; it is pulled down by 70K ohm internal resistor when DCILIMIT reach 1V; the power is limited during the PWM Brown out. 2010/08/03 Champion Microelectronic Corporation Rev. 1.2...
  • Page 3: Ordering Information

    LIMIT Ground PWM OUT PWM driver output PFC OUT PFC driver output Positive supply for CM6800T Maximum 3.5mA buffered output for the internal 7.5V VREF reference when VCC=14V PFC transconductance voltage error amplifier input PFC transconductance voltage error amplifier output...
  • Page 4: Absolute Maximum Ratings

    CM6800T (Turbo-Speed PFC+Green PWM) EPA/85+ PFC+PWM COMBO CONTROLLER http://www.championmicro.com.tw Design for High Efficient Power Supply Simplified Block Diagram (CM6800T) VEAO IEAO PFC OVP 16.5V 2.75V Rmul Zener VREF 7.5V 2.5V PFC CMP REFERENCE PFC Tri-Fault 0.5V GAIN Rmul MODULATOR PFC ILIMIT MPPFC -1.0V...
  • Page 5: Electrical Characteristics

    Output Low Voltage μ Overdrive Voltage = 100mV @ T=25℃ Sink Current μ Overdrive Voltage = 100mV @ T=25℃ Source Current Open Loop Gain Guaranteed by design Power Supply Rejection Ratio 11V < V < 16.5V 2010/08/03 Champion Microelectronic Corporation Rev. 1.2...
  • Page 6 =OPEN, 470pF from V to GND Fault Detect Low 0.28 PFC I Comparator LIMIT Threshold Voltage -1.35 -1.25 -1.15 (PFCI – Gain Modulator LIMIT Output) Delay to Output (Note 4) Overdrive Voltage = -100mV 2010/08/03 Champion Microelectronic Corporation Rev. 1.2...
  • Page 7 11V < V < 16.5V Temperature Stability Total Variation Line, Temp Ramp Valley to Peak Voltage VEAO=6V and IAC=20uA PFC Dead Time (Note 4) CT Discharge Current = 0V, V = 2.5V RAMP2 RAMP1 2010/08/03 Champion Microelectronic Corporation Rev. 1.2...
  • Page 8 Note 3: Gain ~ K x 5.3V; K = (I – I ) x [I (VEAO – 0.7)] ; VEAO = 6V SENSE OFFSET Note 4: Guaranteed by design, not 100% production test. 2010/08/03 Champion Microelectronic Corporation Rev. 1.2...
  • Page 9 Input Line Voltage (110 Vac) was turned off for 40mS before reaching PWM Brownout which is 209Vdc. When the bulk cap voltage goes below 209V, the system will reset the PWM soft start. The result of the CM6800T Input Line Current has a clean Off and softly On even the system does not reset PWM soft-start.
  • Page 10 Ch1 is 380V bulk cap voltage which is 100V/div. Ch1 is 380V bulk cap voltage which is 100V/div. Ch2 is VCC,Ch3 is SS(soft start pin),CH4 is Vo(12V) Ch2 is VCC,Ch3 is SS(soft start pin),CH4 is Vo(12V) 2010/08/03 Champion Microelectronic Corporation Rev. 1.2...
  • Page 11 90VAC turn on 500ms turn off 10ms at 10%LOAD Ch2 is AC input voltage which is 100V/div. Ch3 is PFC stage Mosfet Drain current (zoom In) Ch3 is PFC stage Mosfet drain current, CH4 is Vo (12V) 2010/08/03 Champion Microelectronic Corporation Rev. 1.2...
  • Page 12 230VAC turn on 500ms turn off 100ms at 100%LOAD Ch2 is AC input voltage which is 100V/div. Ch3 is PFC stage Mosfet Drain current (zoom In) Ch3 is PFC stage Mosfet drain current, CH4 is Vo (12V) 2010/08/03 Champion Microelectronic Corporation Rev. 1.2...
  • Page 13 230VAC turn on 500ms turn off 10ms at 100%LOAD Ch2 is AC input voltage which is 100V/div. Ch3 is PFC stage Mosfet Drain current (zoom In) Ch3 is PFC stage Mosfet drain current, CH4 is Vo (12V) 2010/08/03 Champion Microelectronic Corporation Rev. 1.2...
  • Page 14: Getting Start

    The PFC section of the CM6800T uses a boost-mode DC-DC converter to accomplish this. The input to the converter 6.) Soft Start pin (pin 5), the soft start current has been is the full wave rectified AC line voltage.
  • Page 15 Figure 1 shows a block diagram of the PFC section of the However, I cannot be measured directly from I GAINMOD SENSE CM6800T. The gain modulator is the heart of the PFC, as it is and I can only be measured SENSE GAINMOD...
  • Page 16 PFC OVP The current error amplifier’s output controls the PFC duty In the CM6800T, PFC OVP comparator serves to protect the cycle to keep the average current through the boost inductor a power circuit from being subjected to excessive voltages if the linear function of the line voltage.
  • Page 17 Design for High Efficient Power Supply Error Amplifier Compensation The PWM loading of the PFC can be modeled as a negative The gain vs. input voltage of the CM6800T’s voltage error resistor; an increase in input voltage to the PWM causes a amplifier, V has a specially shaped non-linearity such that decrease in the input current.
  • Page 18 PFC CMP REFERENCE PFC Tri-Fault 0.5V GAIN Rmul MODULATOR PFC ILIMIT MPPFC -1.0V PFC RAMP ISENSE PFC OUT VRMS Green PFC 0.3V ISENSE MNPFC VEAO ZENER RAMP1 PFCCLK Figure 1. PFC Section Block Diagram 2010/08/03 Champion Microelectronic Corporation Rev. 1.2...
  • Page 19 3.75 No voltage error amplifier is included in the PWM stage of the at VREF = 7.5V: CM6800T, as this function is generally performed on the output x 0.51 side of the PWM’s isolation boundary. To facilitate the design of...
  • Page 20 ,of 18V, a VCC of 15V BIAS excellent way to derive the timing ramp for the PWM stage. and the CM6800T driving a total gate charge of 90nC at 100kHz (e.g. 1 IRF840 MOSFET and 2 IRF820 MOSFET), the Soft Start (SS)
  • Page 21 Calculation and evaluation have shown that the 120Hz component of the PFC’s output ripple voltage can be reduced by as much as 30% using this method. 2010/08/03 Champion Microelectronic Corporation Rev. 1.2...
  • Page 22 PWM OUT R5*25 20N60 28TS 4.7K 0.1uF ERL-35 2200uF/16V 2200uF/16V 1000PF 55Ts BYV-26EGP 2200PF 39.2K 1% 30L30 BYV-26EGP 12TS R5*25 TL431 1000PF ERL-35 2200uF/6.3V 4.75K 1% 1/8W 2200uF/10V 20N60 EI10 PC40 PWM IS 0.2/2W(S) 2010/08/03 Champion Microelectronic Corporation Rev. 1.2...
  • Page 23 PWM OUT R5*25 20N60 28TS 4.7K 0.1uF ERL-35 2200uF/16V 2200uF/16V 1000PF 55Ts BYV-26EGP 2200PF 39.2K 1% 30L30 BYV-26EGP 12TS R5*25 TL431 1000PF ERL-35 2200uF/6.3V 4.75K 1% 1/8W 2200uF/10V 20N60 EI10 PC40 PWM IS 0.2/2W(S) 2010/08/03 Champion Microelectronic Corporation Rev. 1.2...
  • Page 24 PWM OUT R5*25 20N60 28TS 4.7K 0.1uF ERL-35 2200uF/16V 2200uF/16V 1000PF 55Ts BYV-26EGP 2200PF 39.2K 1% 30L30 BYV-26EGP 12TS R5*25 TL431 1000PF ERL-35 2200uF/6.3V 4.75K 1% 1/8W 2200uF/10V 20N60 EI10 PC40 PWM IS 0.2/2W(S) 2010/08/03 Champion Microelectronic Corporation Rev. 1.2...
  • Page 25 PWM OUT R5*25 20N60 28TS 4.7K 0.1uF ERL-35 2200uF/16V 2200uF/16V 1000PF 55Ts BYV-26EGP 2200PF 39.2K 1% 30L30 BYV-26EGP 12TS R5*25 TL431 1000PF ERL-35 2200uF/6.3V 4.75K 1% 1/8W 2200uF/10V 20N60 EI10 PC40 PWM IS 0.2/2W(S) 2010/08/03 Champion Microelectronic Corporation Rev. 1.2...
  • Page 26: Package Dimension

    CM6800T (Turbo-Speed PFC+Green PWM) EPA/85+ PFC+PWM COMBO CONTROLLER http://www.championmicro.com.tw Design for High Efficient Power Supply PACKAGE DIMENSION 16-PIN SOP (S16) θ 16-PIN PDIP (P16) PIN 1 ID θ 2010/08/03 Champion Microelectronic Corporation Rev. 1.2...
  • Page 27: Important Notice

    Design for High Efficient Power Supply IMPORTANT NOTICE Champion Microelectronic Corporation (CMC) reserves the right to make changes to its products or to discontinue any integrated circuit product or service without notice, and advises its customers to obtain the latest version of relevant information to verify, before placing orders, that the information being relied on is current.

Table of Contents