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Table of Contents
Related Manuals for MAHLE ACX2180H
Summary of Contents for MAHLE ACX2180H
- Page 1 MAHLE ACX2180H...
- Page 2 2 | ACX2180H |...
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Page 3: Table Of Contents
| ACX2180H | 3 en Contents Symbols use ..........4 Internal Bottle Fill ........17 In the documentation ......... 4 A/C service preparation ....18 1.1.1 Warning notices- Structure and Preliminary preparation ....... 18 meaning 4 Non-condensable gas discharge ..18 1.1.2... -
Page 4: Symbols Use
Copyright Instruction consisting of several steps. Instruction consisting of one step. Software and data are the property of MAHLE or its suppliers and protected against copying by copyright An instruction produces a visible laws, international agreements and other national legal ... -
Page 5: Obligation Of Contractor
Basic rules product. The disclaimer of liability does not apply to damages caused by intent or gross negligence on the part of MAHLE. The contractor is bound to ensure that all electrical equipment and operating material is set up, modified... -
Page 6: Safety Regulations
Such mixtures are a potential hazard and may lead to fire or explosions and thus cause damage or Position the ACX2180H on all four wheels on a flat, injury. vibration- proof surface so that proper operation of the ... - Page 7 The ACX2180H must always be transported in its operating position. Never lay the ACX2180H on its side, as oil could then escape from the vacuum pump or the built in compressor could be damaged. There are no additional safety systems for protecting the ACX2180H against damage resulting from natural catastrophes.
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Page 8: Safety Devices
ACX2180H. The refrigerant oil collected in the Disposal of combo filter process is drained into the used oil bottle at the ACX2180H. — Dispose of the filter via official collection ... -
Page 9: Product Description
Vacuum generation. Flushing. The ACX2180H can only be operated with R134a. The ACX2180H is not to be used for service work on vehicles with air conditioning systems employing refrigerants other than R134a, as this will cause damage. Prior to A/C service check the type of refrigerant used in the vehicle air conditioning system. -
Page 10: Description Of Unit
10 | ACX2180H | Description of unit Description of unit [Type Fig. 2: Rear View Service Hoses Vent Fig. 1: Front Left View Hose Storage Rear Handle Tool Tray Status indicator light LCD display Low Pressure Gauge High Pressure Gauge... - Page 11 Description of unit | ACX2180H | 11 en Fig. 4: Internal components Accumulator/Oil separator Combo filter Compressor Vacuum pump Refrigerant tank HS compressor oil separator Manifold...
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Page 12: Input Selection
12 | ACX2180H | Description of unit To select a function in the menu, press the text name of the function and the selection occurs when finger is released. The selected entry is highlighted with a different color (from blue to gray) and the menu screen pages changes. -
Page 13: Display Screen
5.4.2 Locking caster brakes Rolling of the ACX2180H can be prevented by locking the caster brakes (Fig. 1, Pos. 8) at the front wheels. 5.4.3 Power supply cable and switch The power supply cable is connected to the main power input. -
Page 14: Functional Description
Description of unit | ACX2180H | 14 Functional description The refrigerant recovered from the air conditioning system pass through the combo filter to remove suspended particles and moisture. The purpose of the vacuum pump is to generate a vacuum in the air conditioning system which removes excess moisture and to detect possible leaks in the vehicle air conditioning system. -
Page 15: Equipment Installation
15 | ACX2180H | Equipment installation 6 Equipment installation Unpacking ACX2180H Slowly lower the unit from pallet by means of the rear Warning – Risk of personal injury! wheels (Fig. 12). Incorrect handling could cause equipment to overturn. The manufacturer disclaims all responsibility for... -
Page 16: Commissioning
Set the ACX2180H on a flat, vibration proof surface. Gas weight check (vacuums entire refrigerant circuit to ensure no Actuate the caster brake to stop the ACX2180H from rolling. contaminants are in system prior to Connect the power supply cable to the power supply. -
Page 17: Setup
Wear protective goggles. Wear protective gloves. Before the ACX2180H can be used, the internal refrigerant bottle must be filled with liquid refrigerant. Use only R134a refrigerant. A menu-driven refrigerant check is performed before filling the internal refrigerant bottle. -
Page 18: A/C Service Preparation
A/C service. Use of damaged hoses will result in the loss of refrigerant and the possibility of refrigerant In Quick mode, the ACX2180H injects refrigerant through HP port. contamination. The refrigerant remains in the hoses at the end of the cycle and is then recovered during a hose clearing process. -
Page 19: A/C System Service
19| ACX2180H | A/C System service 9 A/C system service Manual cycle setup Automatic cycle setup Access to manual cycles is available through the main menu by Access to automatic cycles is available through the main selecting MANUAL CYCLES. menu by selecting AUTOMATIC. -
Page 20: Recovery Process
A/C System Service | ACX2180H | 20 en Recovery process Charge process 1. From the main menu, select MANUAL, and then deselect 1. From the main menu, select MANUAL, and then deselect all all options except for RECOVERY. options except for CHARGE. -
Page 21: Flushing After Changing Type Of Oil
If the ACX2250 is not flushed the internal hydraulic system and the vehicle air conditioning system could be damaged as a result of cross-contamination. MAHLE cannot accept liability for any such damage. From the MENU, scroll to SPECIAL FUNCTIONS and select. -
Page 22: Maintenance
Also, if there is an insufficient quantity, the ACX2180H may not be able to operate efficiently. In the event of an excessive quantity, there may not be space for the refrigerant recovered from the vehicle air conditioning system. -
Page 23: Self Test
23| ACX2180H| Maintenance 10.3 Self test 10.6 Long life pump test This test is designed to check the internal ACX2180H circuit for any leaks. The Long Life Pump function equipped on the ACX2180H enables the unit to optimize the vacuum pump oil use and To perform Self test: avoid the need to replace after every 60 hours of operation. -
Page 24: Vacuum Pump Oil Change
Each filter is marked with a unique code. This code must be entered when replacing the filter. It is not possible to operate the ACX2180H if the same code is re-used. It is advisable to keep a supply of filters in stock to avoid downtimes due to the unit being disabled. -
Page 25: Printer Maintenance (Optional)
10.9 Printer maintenance (optional) 10.10 Periodic checks The ACX2180H service station must be checked over 1. Open the lid of the printer as shown in Fig. 28 regularly as set by local legislation. The following checks should be performed to ensure safe and reliable operation: —... -
Page 26: Spare Parts
360 82957 00 Adaptor LP (external bottle) USACME1/2 023 80147 00 Calibration Check Ball 360 82744 00 Additional spare/replacement parts are available through the service centers authorized by MAHLE or by its reseller. Contact technical support for replacement parts not listed above. -
Page 27: Maintenance
27 | ACX2180H | Maintenance 12 Maintenance 12.1 Vacuum pump oil change Vacuum pump oil change record Date Maintenance technician identification Maintenance technician signature and stamp... - Page 28 Maintenance | ACX2180H | 28 en Vacuum pump oil change record Date Maintenance technician identification Maintenance technician signature and stamp...
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Page 29: Filter Dryer Change
29 | ACX2180H | Maintenance 12.2 Filter dryer change Filter Dryer Change Record Date Maintenance technician identification Maint. Tech. signature and stamp... - Page 30 Maintenance | ACX2180H | 30 en Filter Dryer Change Record Date Maintenance technician identification Maint. Tech. signature and stamp...
- Page 31 31 | ACX2180H | Maintenance Filter Dryer Change Record Date Maintenance technician identification Maint. Tech. signature and stamp...
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Page 32: Refrigerant Load Cell Calibration Check
Maintenance | ACX2180H | 32 en 12.3 Refrigerant load cell calibration check Refrigerant Load Cell Calibration Check Record Result of check Date Maintenance technician identification Maintenance technician signature and stamp (pass/fail) -
Page 33: Other Checks/Maintenance/Repairs
33 | ACX2180H | Maintenance 12.4 Other checks/maintenance/repairs Other checks/maintenance/repairs Result of check Maintenance Technician Date Maintenance technician identification (pass/fail) signature and stamp... - Page 34 Maintenance | ACX2180H | 34 en Other checks/maintenance/repairs Result of check Maintenance Technician Date Maintenance technician identification (pass/fail) signature and stamp...
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Page 35: Notes
35 | ACX2180H | Maintenance 12.5 Notes... - Page 36 MAHLE Aftermarket Inc., Service Solutions 10 Innovation Drive York, PA 17402 717-840-0678 www.servicesolutions.mahle.com...