MANUAL PC-2000-W Ver. 30.56.12-UK/101208 Page 2 (71) TABLE OF CONTENTS DESCRIPTION ................................5 ................................... 5 ENERAL ................................. 5 PERATOR UNIT 1.2.1 Description of the display window ........................6 HOTKEYS AND OVERVIEW SYSTEM SETTINGS ..................... 7 LOG IN – ACCESS CODE ▼ ............................ 9 INFORMATION MENUS P , E , A , L , X , ESC , OK , ▲...
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EMOTE CONFIRMATION OF THE ALARMS ..................53 ENDING INQUIRIES TO THE STATION BY MOBILE PHONE I/O-LIST, SIGNAL TABLE ............................54 TECNICAL INFORMATION ..........................55 PC-2000-W ............................. 55 PECIFICATION (EMC) ......................55 LECTROMAGNETIC COMPATIBILITY CONFIGURATION TABLE ............................ 56 MENU STRUCTURE – SYSTEM SETTINGS ....................... 61...
1.1 General The pump controller PC-2000-W is an advanced computer controlled device to control and supervise up to 4 pumps. Containing an operator unit (CPU unit PC-2000-W) and an I/O unit (ADA 2000-E) for connecting digital and analogue signals. The signals transfer between the units via three flat cables.
MANUAL PC-2000-W Ver. 30.56.12-UK/101208 Page 6 (71) 1.2.1 Description of the display window The back lit display shows the number of pumps in the pit and their status, water level- graphic and numerical, in- and outflow, date/time, level switch and their status. Normally the display light is off, but will light up when any key is pressed.
MANUAL PC-2000-W Ver. 30.56.12-UK/101208 Page 7 (71) 2 Hotkeys and Overview system settings The pumpcontroller PC 2000 W uses an extensive menu to display and handle information as well as configuration of the unit directly from the display panel. In order to get to better understand all menu functions, here follows a brief overwiev of the structure of the different menues for status, information and configuration.
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MANUAL PC-2000-W Ver. 30.56.12-UK/101208 Page 8 (71) Settings menu - overview The Settings menu is where all the configuration of the unit is made. By pressing the key, you will enter the Settings main menu that consists of five submenus handling different areas in the configuration process.
MANUAL PC-2000-W Ver. 30.56.12-UK/101208 Page 9 (71) 3 Log in – Access code ▼ In the information menu, you will find all information about pumps, logged values and alarms. To make changes or to acknowledge alarms you need an access code depending on what you like to do.
MANUAL PC-2000-W Ver. 30.56.12-UK/101208 Page 10 (71) 4 Information menus P , E , A , L , X , ESC , OK , ▲ To access information about pump status, alarms and station values quickly, you use the information hot keys on the front panel.
MANUAL PC-2000-W Ver. 30.56.12-UK/101208 Page 11 (71) 4.1.3 Disabling, manual start and stop of pumps. When a pump is removed for service, you can disable the pump in the controller. When you disable a pump, the pump will disappear from the main picture.
MANUAL PC-2000-W Ver. 30.56.12-UK/101208 Page 12 (71) 4.2 Summarize key E 4.2.1 Actual values The E-key is used to see the actual values, total values and the values for the last 7 days for efficiency, flow and overflow. When you press the E-key once if energy meter is used you will come to efficiency. If not you will go directly to the flow display.
Page 13 (71) 4.3 Alarm handling key A The pump controller PC-2000-W has the capacity to handle a great number of different alarms for pumps, station and even internal alarms. Every alarm generates an information window when activated, with information about which alarm is activated, activation time and if it is an A or B-alarm.
MANUAL PC-2000-W Ver. 30.56.12-UK/101208 Page 14 (71) 4.3.1 Acknowledging new alarms New alarms are indicated by the blinking of one of the red alarm LEDs. To acknowledge the alarms you have to enter Not ack. alarms option in the alarm menu.
MANUAL PC-2000-W Ver. 30.56.12-UK/101208 Page 15 (71) 4.3.2 Active alarms If you want to see active alarms, you choose active alarms in the alarm handling menu. Alarms ▪ Not ack. alarms ▪ Active alarms ▪ Alarm history When you enter active alarms you come into a submenu where you can chose to look at all alarms or just pump alarms, sensor alarms or system alarms.
MANUAL PC-2000-W Ver. 30.56.12-UK/101208 Page 16 (71) 4.3.3 Alarm history In the alarm history, all alarms for up to 200 alarms are listed. When the list is full, the oldest will disappear. To enter the alarm history you chose alarm history in the alarm-handling menu.
Page 17 (71) 4.4 Logger key L Logged values are stored in the PC-2000-W in 1 to 10 minutes intervals and displayed as average values for 7 days. All logged information is found by pressing the logger key L. There are four different windows available by pressing the L key.
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MANUAL PC-2000-W Ver. 30.56.12-UK/101208 Page 18 (71) Visualizing of log values in graphic form All values that are shown in the logger window can be viewed as a graphic curve. This is done by entering the logger window, which holds the information you are interested in and press the OK key.
MANUAL PC-2000-W Ver. 30.56.12-UK/101208 Page 19 (71) Description of the digital display window Time reference line equivalent to shown time in display Time indication, ON and OFF status for pumps. 11-22 20:20 pump status shows the actual time Black staple = ON at the reference line.
MANUAL PC-2000-W Ver. 30.56.12-UK/101208 Page 20 (71) 4.6 Quick menu for the Status of I/O-signals Esc The Esc-key is used to see the status of the digital in- and outputs. When the status is active, this is shown with a square instead of a point in the display. There are 20 digital inputs and 16 digital outputs, 7 analogue inputs, 2 analogue outputs and 2 counters.
MANUAL PC-2000-W Ver. 30.56.12-UK/101208 Page 21 (71) 4.7 Quick menu for the Status of I/O-signals OK In this menu you see the actual values and status of the in- and outputs fast, in table format. In order to see the status of the in- and outputs fast you press the OK button. You come directly to the menu picture for digital inputs.
5 System settings S PC-2000-W has a factory default setting for a quick start with most normally used functions activated. To adapt the PC-2000-W to the actual location you might have to activate more I/Os and configure functions accordingly. 5.1 Main menu The settings menu is divided into logically grouped submenus.
OK key. 5.2 Application type The PC-2000-W can control up to 4 pumps. In the Application type menu you define, number of pumps and how many pumps that are allowed to run at the same time.
¹ Alarm type A or B –The meaning of an A- alarm is that these alarm are sent either as a SMS message or to a SCADA supervision system, while B-alarms are only registered on the screen of the PC-2000-W and in the alarm list.
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MANUAL PC-2000-W Ver. 30.56.12-UK/101208 Page 25 (71) ² Alarm type not active – If you chose not to activate an alarm function on an input, you will not get an alarm when an input is activated. If a signal for example “Motor protection” or “Temperature protection”...
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MANUAL PC-2000-W Ver. 30.56.12-UK/101208 Page 26 (71) DI 04. Not in Auto position - You use a contact from the manual-0-auto switch to register when the pump is not in auto position. When all pumps are in auto postion the AUTO diod will have a fixed yellow light. If some of the pumps are not in auto the Auto diod will blink, and the pump will be indicated as Not in Auto with | 1 | in the main picture.
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MANUAL PC-2000-W Ver. 30.56.12-UK/101208 Page 27 (71) DI 07. Start level switch P1 ( only available when the controller uses level switches for operation) If you have choosen to use the controller to operate with level switches only, for the start and stop of the pumps, this input is the level switch input where you can set the signaltype, alarmtype if used and signal delay for the operating level switches.
5.3.2 Digital outputs The Pump controller PC-2000-W has 16 digital relay outputs, which handle a load of max. 6A at 250 VAC/30 VDC. The configuration options for the digital outputs are to set the signal type to NO or NC signal on each output.
MANUAL PC-2000-W Ver. 30.56.12-UK/101208 Page 29 (71) 5.3.3 Counter inputs The unit has 2 digital pulse counters, one for flow or rain meter and one for energy meter. On these inputs, you have to set the parameters for function, Pulse unit, pulse range and set a pulse delay.
MANUAL PC-2000-W Ver. 30.56.12-UK/101208 Page 30 (71) 5.3.4 Analogue inputs (mA) The unit has 7 analogue mA signal inputs 0/4 – 20 mA 24 VDC. These are used for following predefined functions: AI1 Level AI2 Flow meter AI3 Motor current P1...
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MANUAL PC-2000-W Ver. 30.56.12-UK/101208 Page 31 (71) Intruder alarm/ person alarm– for this purpose you use an analogue input in series with a resistance to create a digital signal. This signal indicates that someone is present in the station and can be used for safety alarm or as an intruder alarm.
MANUAL PC-2000-W Ver. 30.56.12-UK/101208 Page 32 (71) 5.3.5 Analogue outputs The unit has 2 analogue scalable outputs, which mirror an analogue input free of choice. One is a 4-20 mA output and one is a 0-10 V output. Settings (Ls)v30.56.xx...
MANUAL PC-2000-W Ver. 30.56.12-UK/101208 Page 33 (71) 5.4 Pump settings In the pump settings menu you set all the parameters for the pump for example, Start/stop levels, alternation of pumps, current settings etc., These settings have to be made for every activated pump.
Back-up start If you use a high-level float connected to PC-2000-W, you can use the float as a back-up system if problems occur with the level sensor. If this happens, the float will take over the control and start the pumps that has the back-up start function activated.
All pumps have to be maintained at a certain time interval due to operation conditions. For an easier control of when to maintain the equipment, the PC-2000-W has a function where you set the time between maintenance operations. When this time expires, an alarm will activate a text indicating that the pump is due for its scheduled maintenance.
The PC-2000-W unit has two different ways to confirm the operation of the pumps: 1. By measuring the pump current (analogue input) by the use of current converters and with the corresponding analogue input activated.
MANUAL PC-2000-W Ver. 30.56.12-UK/101208 Page 37 (71) 5.4.10 Motor current settings Measurement of the pump-current consumption is used to check for normal operation. Over and under-current settings will be explained below: Current settings – main menu. Settings (Ls)v30.56.xx This menu will only be shown if you have activated the current Current settings _____ analogue input for the pump.
The function is that when the motor protection trips, the PC-2000-W will wait during a pause time, and then generate an output pulse for a numbers of seconds. If the protection keeps tripping the sequence will repeated for a set number of times before an alarm is generated.
MANUAL PC-2000-W Ver. 30.56.12-UK/101208 Page 39 (71) 5.5 Station settings In this menu, you do all the settings that has to do with the pump sump and the functions related to general settings in the pumping station. Settings (Ls)v30.56.xx Main menu for Station settings Station settings______ The functions with a ▪...
MANUAL PC-2000-W Ver. 30.56.12-UK/101208 Page 40 (71) 5.5.2 Time/delays In this menu, you set a number of timers and delays that are common to all pumps and some functions in the pumping station. Settings (Ls)v30.56.xx Timers and delay settings Time/Delays_____ - Here you will define delays for starts and stop signals.
MANUAL PC-2000-W Ver. 30.56.12-UK/101208 Page 41 (71) 5.5.3 Level alarms In this menu you set the different level alarms related to the level sensor. These alarms are merely indicators of different level conditions, but they don´t control the pumps. Settings (Ls)v30.56.xx Level alarms settings menu.
MANUAL PC-2000-W Ver. 30.56.12-UK/101208 Page 42 (71) 5.5.4 Cleaning sequences The controller has two different cyclic cleaning functions, one is for cleaning of the pump pit, and one is for the flushing of the pipes. 1. Cleaning of the pump pit.
MANUAL PC-2000-W Ver. 30.56.12-UK/101208 Page 43 (71) 5.5.5 Mixer settings For larger pump pits or dry installed pump pits, the use of a mixing device is recommended to keep the pump sump clean. For this, it is recommendable to install a mixing or flushing device inside the pump pit.
MANUAL PC-2000-W Ver. 30.56.12-UK/101208 Page 44 (71) 5.5.6 Flow calculation The controller has the capability to calculate the incoming and outgoing flow as well as monitoring the pumps capacity. This is done by monitoring the changes in the level, timing these changes and applying these level changes to the geometry of the pump pit, by entering dimensions of the pump pit.
MANUAL PC-2000-W Ver. 30.56.12-UK/101208 Page 45 (71) Pit description In order to calculate the flow rates it is necessary to define the geometry of the pump pit in the controller. This is done by dividing the pit up to 8 different levels and introducing each corresponding area at each level.
MANUAL PC-2000-W Ver. 30.56.12-UK/101208 Page 46 (71) 5.6 Miscellaneous In the miscellaneous menu you will find the settings for access codes, some system specific settings, communications and factory settings for example. Settings (Ls)v30.56.xx Miscellaneous menu Miscellaneous_______ This menu is made up of a number of submenues, where we will -Op.
MANUAL PC-2000-W Ver. 30.56.12-UK/101208 Page 47 (71) 5.6.3 Logger This menu is to set the sample interval of the logger and the principle of how to save the logger data to fit different SCADA systems Logger setting menu Settings (Ls)v30.56.xx...
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MANUAL PC-2000-W Ver. 30.56.12-UK/101208 Page 48 (71) 5.6.4.2.1 Direct communication The direct communication is the easiest way to communicate, as it is a transparent communication that is open at all time. This communication type is used for example for radio communication.
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MANUAL PC-2000-W Ver. 30.56.12-UK/101208 Page 49 (71) 5.6.4.2.3 GSM-SMS Communication This communication option is used for sending and receiving of SMS messages by a GSM mobile phone. DripDrop recommends the use of a Westermo GDW-11 modem for this. You will need a normal SIM card with the SMS function activated.
MANUAL PC-2000-W Ver. 30.56.12-UK/101208 Page 50 (71) 5.6.5 Setting of RS485-port In addition the RS 232 communication port for remote communication the unit has a RS485 communication port to connect one or various (up to 6 ) devices, such as other PC 2000 power analyzer units, PLC´s etc., that will operate as modbus/comli slaves to the Main PC 2000.
MANUAL PC-2000-W Ver. 30.56.12-UK/101208 Page 51 (71) 5.6.6 Clock settings Menu for setting the internal clock and the date. In this menu you move to the desired position with the ◄► keys and Clock settings(Ls)v30.56.xx you change the value with the ▲▼ keys. When you have made the -Date [yy/mm/dd] modifications, go out of the menu with the Esc key.
6.1 Alarm by SMS messages When an A type alarm is generated in the PC-2000-W, a text message is sent by the connected GSM modem to the established phone list. The modem will send an SMS text alarm to the first mobile...
MANUAL PC-2000-W Ver. 30.56.12-UK/101208 Page 53 (71) 6.3 Sending inquiries to the station by mobile phone. In addition to receive SMS alarms from the controller, you can send inquiries for information to the unit. The information that you can ask for is divided into three different pre-established information groups: 1.
MANUAL PC-2000-W Ver. 30.56.12-UK/101208 Page 54 (71) 7 I/O-list, Signal table I/O No. Signal type Signal function Notes Level signal 4-20 mA Flow signal 4-20 mA P1 Motor current / Running confirm. 4-20 mA P2 Motor current / Running confirm.
MANUAL PC-2000-W Ver. 30.56.12-UK/101208 Page 55 (71) 8 Tecnical information 8.1 Specification PC-2000-W Powersuply 24 VDC ( 19,2 -30 VDC) Power consumption 0.15 A Mounting cut out Panelmounted (203.5 mm x 115 5 mm) Outer dimensions 213 x 125 x54 mm ( B x H x Dj) Temperature range -5 to +55 °C...
MANUAL PC-2000-W Ver. 30.56.12-UK/101208 Page 56 (71) 9 Configuration table Application type No. Of pumps Max No of working pumps Start float Stop way: Digital inputs Type Function Signal type Alarm type Block Delay Low level switch In use B-alarm...
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MANUAL PC-2000-W Ver. 30.56.12-UK/101208 Page 57 (71) Analogue inputs Signal Range Range 0/4 mA 20 mA Level sensor 4-20 mA 0,00 m 10 m Flow meter P1 Motor current 4-20 mA 0,0 A 250.0 A P2 Motor current 4-20 mA 0,0 A 250.0 A...
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MANUAL PC-2000-W Ver. 30.56.12-UK/101208 Page 58 (71) Station settings Alternation Type: Alt.at failurel: Time / delays Start delay: [s]: Stop delay:[s] Min.- time starts [s]: Min.- time stops [s] : Switching time [s]: Back-up time [min]: Daytime [h.m]: Nighttime [h.m.]:...
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